ESD VME-PMC-CADDY/2 Owner's manual

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 1 of 47

esd electronic system design gmbh

Vahrenwalder Str. 207 • 30165 Hannover • Germany

http://www.esd.eu

Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68

VME-PMC-

CADDY/2plus

VME-Carrier Board

for two PMC Modules

VME-PMC-CADDY/2plus (V.1915.05)

Hardware Manual

to Product: V.1915.05,

V.1915.06,

V.1915.04

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 2 of 47

N O T E

The information in this document has been carefully checked and is believed to be entirely reliable.

esd makes no warranty of any kind with regard to the material in this document, and assumes no

responsibility for any errors that may appear in this document. In particular descriptions and

technical data specified in this document may not be constituted to be guaranteed product features in

any legal sense.

esd reserves the right to make changes without notice to this, or any of its products, to improve

reliability, performance or design.

All rights to this documentation are reserved by esd. Distribution to third parties and reproduction

of this document in any form, whole or in part, are subject to esd’s written approval.

esd electronic system design gmbh

Vahrenwalder Str. 207

30165 Hannover

Germany

Phone: +49-511-372 98-0

Fax: +49-511-372 98-68

E-mail: [email protected]

Internet: www.esd.eu

Trademark Notices

VITA

TM

is a trademark of VITA in the United States and other countries.

IDT

®

and the IDT logo are registered trademarks of Integrated Device Technology, Inc.

All other trademarks, product names, company names or company logos used in this manual are reserved by their

respective owners.

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 3 of 47

Document-

File:

I:\Texte\Doku\MANUALS\VME\PMC-CADDY-2plus\VME-PMC-CADDY2plus_Hardware_en_10.wpd

Date of print: 2015-09-29

PCB versions: VME-PMC-CADDY/2plus Rev. 3.0

VME-PMC-CADDY/2-CC from serial number: S/N GL000318

Changes in the chapters

The changes in the document listed below affect changes in the hardware and firmware as well as

changes in the description of facts only.

Reversion Chapter Changes versus previous version

1.0 - First English hardware manual of VME-PMC-CADDY/2plus including VME-PMC-

CADDY/2-CC

Technical details are subject to change without further notice.

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 4 of 47

Safety Instructions

When working with VME-PMC-CADDY/2plus modules follow the instructions below and read the manual carefully to protect

yourself and the VME-PMC-CADDY/2plus module from damage.

The device is a built-in component. It is essential to ensure that the device is mounted in a way that cannot lead to endangering

or injury of persons or damage to objects.

The device has to be securely installed in the control cabinet before commissioning.

Protect the VME-PMC-CADDY/2plus module from dust, moisture and steam.

Protect the VME-PMC-CADDY/2plus module from shocks and vibrations.

The VME-PMC-CADDY/2plus module may become warm during normal use. Always allow adequate ventilation around the

VME-PMC-CADDY/2plus module and use care when handling.

Do not operate the VME-PMC-CADDY/2plus module adjacent to heat sources and do not expose it to unnecessary thermal

radiation. Ensure an ambient temperature as specified in the technical data.

Do not use damaged or defective cables to connect the VME-PMC-CADDY/2plus module.

In case of damages to the device, which might affect safety, appropriate and immediate measures must be taken, that exclude an

endangerment of persons and domestic animals and property.

Current circuits which are connected to the device have to be sufficiently protected against hazardous voltage (SELV according

to EN 60950-1).

The VME-PMC-CADDY/2plus may only be driven by power supply current circuits, that are contact protected. A power supply,

that provides a safety extra-low voltage (SELV or PELV) according to EN 60950-1, complies with this conditions.

DANGER

Hazardous Voltage - Risk of electric shock due to unintentional contact with uninsulated live parts with high

voltages inside of the system into which theVME-PMC-CADDY/2plus is to be integrated.

Disconnect all hazardous voltages (mains voltage) before opening the system.

NOTICE

Electrostatic discharge may cause damage to electronic devices. In order to avoid this please discharge

your personal static electricity before you touch the module.

Qualified Personal

This documentation is directed exclusively towards qualified personal in control and automation engineering.

The installation and commissioning of the product may only be carried out by qualified personal, which is authorized to put

devices, systems and electric circuits into operation according to the applicable national standards of safety engineering.

Conformity

The VME-PMC-CADDY/2plus is a sub-assembly intended for incorporation into an apparatus by a manufacturer and NOT

by the end user. The manufacturer of the final system must decide, whether additional EMC or EMI protection requirements

are necessary.

Data Safety

This device is equipped with an Ethernet or other interface which is suitable to establish a connection to data networks.

Depending on the software used on the device, these interfaces may allow attackers to compromise normal function, get

illegal access or cause damage.

esd does not take responsibility for any damage caused by the device if operated at any networks. It is the responsibility of

the device's user to take care that necessary safety precautions for the device's network interface are in place.

Intended Use

The intended use of the VME-PMC-CADDY/2plus module is the operation as a carrier board for two PMC modulesin a

VME-system. The esd guarantee does not cover damages which result from improper use, usage not in accordance with

regulations or disregard of safety instructions and warnings.

The VME-PMC-CADDY/2plus module is intended for installation in a VME-system only.

The operation of the VME-PMC-CADDY/2plus module in hazardous areas, or areas exposed to potentially

explosive materials is not permitted.

The operation of the VME-PMC-CADDY/2plus module for medical purposes is prohibited.

Service Note

The VME-PMC-CADDY/2plus module does not contain any parts that require maintenance by the user. Unauthorized

intervention in the device voids warranty claims.

Disposal

Devices which have become defective in the long run have to be disposed in an appropriate way or have to be returned to

the manufacturer for proper disposal. Please, make a contribution to environmental protection.

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 5 of 47

Contents

1. Overview ....................................................................8

1.1 Block Circuit Diagram ......................................................8

1.2 General ..................................................................8

1.3 Hardware Configurations ....................................................9

1.3.1 I/O-Pin Routing ......................................................9

1.3.2 Option “-T”: Extended Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.3 Option: “-CC”: Conduction Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4 Technical Data ........................................................... 11

1.4.1 General Technical Data ................................................ 11

1.4.2 Serial Interfaces ......................................................12

1.4.3 Ethernet Interfaces....................................................13

1.4.4 PMC-Slots ..........................................................14

1.4.5 Software............................................................15

2. Front Panel and LEDs ........................................................16

2.1 VME-PMC-CADDY/2plus and VME-PMC-CADDY/2plus-T . . . . . . . . . . . . . . . . . . . . . 16

2.1.1 LED Display ........................................................17

2.1.2 Ethernet LEDs .......................................................17

2.2 VME-PMC-CADDY/2-CC .................................................18

2.3 Reset Button.............................................................19

3. PCB View with Coding Switches and Connectors .................................20

3.1 Default Setting of the Coding Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.2 VMEbus Configuration (SW600) ............................................23

3.2.1 Overview ...........................................................23

3.2.2 VMEbus System Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.2.3 VMEbus Power-Up-Options ............................................25

3.3 PMC Slot Configuration (SW800)............................................26

3.4 Connect Special VME-Signals to PMC-I/O Signals (SW100) . . . . . . . . . . . . . . . . . . . . . . 27

4. Hardware Installation ........................................................28

5. Address Assignment of VME-PMC-CADDY/2plus ................................29

6. Bootloader ..................................................................30

6.1 License .................................................................30

6.2 Configuration and Console Access (Serial Interface RS-232) . . . . . . . . . . . . . . . . . . . . . . . 30

6.3 Booting VxWorks.........................................................31

6.4 Flash Update.............................................................32

6.5 Booting Linux ...........................................................33

7. Connector Assignment ........................................................35

7.1 Serial Interfaces RS-232 (V.1915.05, V.1915.06 only)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.1.1 Adapter Cable “VME-PMC-CPU/Cable” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.1.2 Adapter Cable “VME-PMC-CPU/Cable-Y” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.2 Ethernet Interface (V.1915.05, V.1915.06 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.3 VMEbus P1 .............................................................39

7.4 Standard Assignment of I/O-Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.4.1 Standard Assignment VMEbus P2 (According to VITA 35, P4 V2-64ac) . . . . . . . . . 40

7.4.2 Standard Assignment of Transfer Module with P2 Row a and c Signals . . . . . . . . . . 41

7.4.3 Standard Assignment VMEbus P0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.4.4 Standard Assignment of the I/O Connector J14 at PMC Slot 1 . . . . . . . . . . . . . . . . . 43

7.4.5 Standard Assignment of the I/O Connector J24 at PMC Slot 2 . . . . . . . . . . . . . . . . . 44

8. References ..................................................................45

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 6 of 47

9. Order Information ...........................................................46

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 7 of 47

Typographical Conventions

Throughout this manual the following typographical conventions are used to distinguish technical

terms.

Convention Example

File and path names /dev/null or <stdio.h>

The following indicators are used to highlight noticeable descriptions.

Attention:

Warnings or cautions to tell you about operations which might have unwanted side

effects.

Note:

Notes to point out something important or useful.

Number Representation

All numbers in this document are base 10 unless designated otherwise. Hexadecimal numbers have a

prefix of 0x. For example, 42 is represented as 0x2A in hexadecimal format.

Overview

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 8 of 47

1. Overview

1.1 Block Circuit Diagram

Figure 1: Block circuit diagram of VME-PMC-CADDY/2plus

1.2 General

The VMEbus unit VME-PMC-CADDY/2plus is a VME64-base board which can carry up to two PMC

modules of normal size. For the VMEbus connection the VME-PCI bridge Tsi148 by IDT is used.

The Tsi148 is designed in a way that the board can either operate as slave or as master on the VMEbus.

If the board operates as master, it supports a 4-level arbiter.

The VMEbus interrupt can be applied to any of the seven interrupt-request lines. The VME-PMC-

CADDY/2plus is connected to the VMEbus by two 160-pin VG-connectors (complementary to

DIN41612) for VME64 systems.

An active VMEbus-interrupt request is indicated by a red LED and a VMEbus access onto the board

is indicated by a yellow LEDs in the front panel (not in Conduction Cooled version)

Both PMC slots are designed according to the standard IEEE Std 1386-2001 (except the standard I/O

pin routing). It is possible therefore to insert all PMC modules, that support 3.3 V signalling.

In addition to the connectors for the PMC-address/data and control signals, every slot of the

VME-PMC-CADDY/2plus has an I/O-connector which applies the I/O-signals of the PMC modules

to the VMEbus connectors P0 and P2.

In the standard configuration (VME-PMC-CADDY/2plus) each PMC I/O-pin is connected to one

I/O-pin of the P0 or P2 connector acc. to VITA 35 (P4V2-64ac, P4V0-64).

Overview

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 9 of 47

The front panel of the VME-PMC-CADDY/2plus has two cutouts for the front panels of the PMC

modules. A blank cover for unused slots is included in delivery.

Example libraries for the initialization of the board in C source code for VxWorks is available for a fee

on a disk. Drivers for other operating systems are available on request. Please state your operating

system with the version number when you order.

1.3 Hardware Configurations

Note:

All options given below have to be specified when ordering. They can not be installed

later. For order information see page 46.

1.3.1 I/O-Pin Routing

In the standard configuration VME-PMC-CADDY/2plus each of the I/O-pins of the PMC slot 1 (J14)

is connected to exactly one pin of the VMEbus connector P2 (according to VITA 35 (P4V2-64ac)) and

each of the I/O-pins of the PMC slot 2 (J24) is connected with exactly one I/O-pin of the VMEbus

connector P0 (according to VITA 35 (P4V0-64)). Other options are available on request.

1.3.2 Option “-T”: Extended Temperature Range

The VME-PMC-CADDY/2plus-T is designed for extended temperature range of -40 C ...+75 C.

1.3.3 Option: “-CC”: Conduction Cooled

The VME-PMC-CADDY/2-CC is designed with covering heat sinks for heat dissipation in conduction

cooled systems. The PMC slots are for conduction cooled PMC modules.

As a result of the heat sinks the front panel and with it the 10-pin har-link

®

-connector with the serial

interfaces are not equipped. Furthermore the Ethernet interfaces and the front panel LEDs are not

equipped.

The conduction cooled version VME-PMC-CADDY/2-CC is designed for operation in the extended

temperature range from -40 C ...+75 C as the VME-PMC-CADDY/2plus-T version.

Overview

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 10 of 47

Figure 2: Conduction cooled version VME-PMC-CADDY/2-CC

Overview

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 11 of 47

1.4 Technical Data

1.4.1 General Technical Data

VMEbus-Interface IEEE 1014 / Rev. D

Master or Slave functionality

Base address geographical addressing

Address modifier standard supervisory and non-privileged data access,

extended supervisory and non-privileged data access,

short supervisory and non-privileged access

VMEbus access

- Legacy-protocols supporting the preservation of existing VME-

systems

- VME64 extensions

- 2eVME- and 2eSST protocols

VMEbus back plane compatible to VME32, VME64 and VME64x back planes

Ambient temperature

range

Standard: 0...50 C (order no.: V.1915.05)

Extended

temperature range: -40...+75 C (order no.: V.1915.06)

Conduction cooled: -40...+75 C (order no.: V.1915.04)

Humidity max. 90%, non-condensing

Connectors

P1, P2 - 160-pin VG-connector according to DIN 41612 in compliance

with VME64 extension

P0 - 95-pin I/O-connector according to IEC 1076-4-101

J11 to J24 - 64-pin PMC-socket connector:

J11, J12, J21, J22 - PMC-address/data signals

J13, J23 - PCI 64 signals

J14, J24 - PMC I/O-signals

The following connectors are only equipped in the VME-PMC-

CADDY/2plus and VME-PMC-CADDY/2plus-T versions:

X1400 - Dual port RJ45 connector - Gigabit Ethernet Ports 1 and 2

X1940 - 10-pin har-link socket: 2x serial (RS-232)

Service- and diagnostic connector:

X1800 - Socket connector 1x16: Debug CPU

X1801 - Socket connector 1x7: JTAG-TSI148

X2120 - Socket connector 1x7: JTAG-PCI

X2310 - Socket connector 1x6: ISP-ADU848

Dimensions 160 mm x 233 mm

Slot format 6 U high / 4 HP wide

Overview

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 12 of 47

Weight VME-PMC-CADDY/2plus : ca. 400 g

VME-PMC-CADDY/2-CC (order no.: V.1915.04): 650 g

Power supply voltage

(without PMC

modules) of

VME-PMC-CADDY/2plus, VME-PMC-CADDY/2plus-T:

VMEbus P1, P2: 5 V ± 5% / typical 2 A current consumption

3.3 V not in use (see chapter. 1.4.4)

+12V ±5% (only to PMC slots)

-12V ±5% (only to PMC slots)

VME-PMC-CADDY/2-CC:

VMEbus P1, P2: 5 V ± 5% / typical 2 A current consumption

3.3 V ± 5% / ca.400mA

Table 1: General technical data

1.4.2 Serial Interfaces

Number 2

Control UART im MPC8349

Signals

to X1940: VME-PMC-CADDY/2plus and

VME-PMC-CADDY/2plus-T only:

RxD, TxD, RTS, CTS (for each port)

to VMEbus P0: RxD, TxD (for each port)

Bit rate 300 bit/s ... 115.200 bit/s

Physical interface RS-232

Connector VME-PMC-CADDY/2plus and VME-PMC-CADDY/2plus-T only:

X1940 (10-pin har-link) and VMEbus P0,

Adapter cable 10-pol har-link to 9-pin DSUB available

Table 2: Serial interfaces

Overview

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 13 of 47

1.4.3 Ethernet Interfaces

The Ethernet interfaces are not equipped in the VME-PMC-CADDY/2-CC version.

Number 2x Gigabit Ethernet (VME-PMC-CADDY/2plus and

VME-PMC-CADDY/2plus-T only)

Standard IEEE802.3, 10 BASE-T, 100BASE-TX, 1000BASE-T

Bit rate 10 Mbit/s, 100 Mbit/s, 1000 Mbit/s

Controller MPC8349

Physical interface Twisted Pair (IEEE802.3)

Galvanic isolation via transformer

Connector Dual port 8-pin RJ45- socket with LEDs in the front panel

Table 3: Serial interfaces

Overview

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 14 of 47

1.4.4 PMC-Slots

PMC-Standard IEEE Std 1386-2001, IEEE Std 1386.1-2001

Equipment two single-size modules

VME-PCI-Bridge Tsi148

I/O-Signals

to VMEbus P2

and P0

Standard: according to VITA 35 (P4V2-64ac, P4V0-46), i.e.

PMC slot 1 (J14) completely to P2 row a and c,

PMC slot 2 (J24) completely to VMEbus connector P0

Signal voltage

level

3.3 V

Note:

In the state of delivery the VME-PMC-CADDY/2plus

and the VME-PMC-CADDY/2plus-T are equipped

with the SMD-resistors RX2530 to RX2535. Thus the

3.3 V supply is generated onboard form the +5V power

supply.

Optionally the 3.3 V can be supplied directly via the

VMEbus, if the SMD-resistors RX130 to RX135 are

equipped instead of the SMD-resistors RX2530 to

RX2535. Please contact our support before you order

this version.

In the VME-PMC-CADDY/2-CC version the 3.3 V has

to be supplied directly via the VMEbus because in this

version the SMD-resistors RX130 to RX135 are

equipped instead of the SMD-resistors RX2530 to

RX2535 per default.

Overview

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 15 of 47

Power supply

voltage

In the standard placement of the VME-PMC-CADDY/2plus and the

VME-PMC-CADDY/2plus-T the 3.3 V power supply voltage for

board and PMC card is generated onboard.

3.3 V: max. 1.5 A current consumption per PMC slot

3.3 V AUX: for both PMC slots together

max. 250 mA current consumption

5 V: max. 1.0 A current consumption per PMC slot

+12V: max. 1.0 A current consumption per PMC slot

-12V: max. 1.0 A current consumption per PMC slot

In the standard placement of the VME-PMC-CADDY/2-CC the

power supply voltages are supplied via the VMEbus.

Note:

The maximum permissible sum of the power

consumption of a PMC module corresponds to the

value of 15 W for double-sided modules defined in the

IEEE Std. 1386-2001.

Table 4: PMC slots

1.4.5 Software

Board support packages are available for VxWorks and Linux.

BSPs for other operating systems are available on request

Front Panel and LEDs

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 16 of 47

2. Front Panel and LEDs

2.1 VME-PMC-CADDY/2plus and VME-PMC-CADDY/2plus-T

Figure 3: Front of the VME-PMC-CADDY/2plus

Front Panel and LEDs

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 17 of 47

2.1.1 LED Display

LED

Meaning (LED on)

Labelling on

front panel Name Colour

B BUSY green Access from VMEbus to VME-PMC-CADDY/2plus

I IRQ green VME-PMC-CADDY/2plus triggers an interrupt on the

VMEbus

F FAIL red VME-PMC-CADDY/2plus triggers FAIL on VMEbus

E BERR red VME-PMC-CADDY/2plus triggers Bus-Error on

VMEbus

Table 5: Indication of the LEDs

2.1.2 Ethernet LEDs

LED

Meaning (LED on)

Labelling on

front panel Name Colour

Left LED of

a socket Link 1000 green Link status Ethernet 1Gbit/s

(connection to switch or hub resp. available)

Right LED of

a socket Link100 green Link status Ethernet 100 kbit/s

(connection to switch or hub resp. available)

2

Link 10 green Link status Ethernet 10 kbit/s

DUPLEX green Full duplex mode (LED off: half duplex mode)

Rx green Receive traffic at Ethernet-port 2

Tx green Transmit traffic at Ethernet-port 2

1

LINK10 green Link status Ethernet 10 kbit/s

DUPLEX green Full duplex mode (LED off: Half duplex mode)

Rx green Receive traffic at Ethernet-port 1

Tx green Transmit traffic at Ethernet-port 1

Front Panel and LEDs

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 18 of 47

2.2 VME-PMC-CADDY/2-CC

Figure 4: Front of the conduction cooled version VME-PMC-CADDY/2-CC

Note:

In the VME-PMC-CADDY/2-CC version the LEDs, the Ethernet ports 1 and 2 and the

serial interface connector X1940 are not equipped.

The signals of the serial interface are available via P0.

Front Panel and LEDs

VME-PMC-CADDY/2plus

Hardware-Manual • Doc.-No.: V.1915.23 / Rev. 1.0

Page 19 of 47

2.3 Reset Button

The reset button can be enabled by pushing with a non-conducting bar-shaped object (max. 1.5 mm

diameter).It triggers a local reset on the VME-PMC-CADDY/2plus or VME-PMC-CADDY/2-CC and

consequently also on the PMC modules. Furthermore a reset is triggered on the VMEbus.

Configuration

Hardware Manual • Doc. No.: V.1915.23/ Rev. 1.0

VME-PMC-CADDY/2plus

Page 20 of 47

3. PCB View with Coding Switches and Connectors

Figure 5: Connector position top layer VME-PMC-CADDY/2plus

Note:

In the VME-PMC-CADDY/2-CC version the Ethernet ports 1 and 2 and the serial

interface connector X1940 are not equipped.

The signals of the serial interface are available via P0.

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