Wireless I/O
Isolated Digital I/O
Terminal for Sub-GHz Wireless
EU model
DIO-0404LY-WQ-EU
USA model
DIO-0404LY-WQ-US
User’s Manual
CONTEC CO., LTD.
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
i
Check Your Package
Thank you for purchasing the CONTEC product.
The product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damaged or missing
items, contact your retailer.
Product Configuration List
- Product [DIO-0404LY-WQ-EU or DIO-0404LY-WQ -US] …1
- Setup Guide…1
- Warranty Certificate…1
- Serial Number Label…1
- Power Connector…1
- Interface Connector…1
- Antenna…1
DIO-0404LY-WQ-EU
Antenna
Product Setup Guide Warranty Certificate
Serial Number Label
Power Connector
Interface Connector
ii
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
DIO-0404LY-WQ-US
Copyright
Copyright 2018 CONTEC CO., LTD. ALL RIGHTS RESERVED.
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document. The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.
Trademarks
MS, Microsoft, Windows and Windows NT are trademarks of Microsoft Corporation. Other brand and
product names are trademarks of their respective holder.
Company and product names that are referred to in this manual are generally trademarks or registered
trademarks of their respective holders.
Antenna
Product Setup Guide Warranty Certificate
Serial Number Label
Power Connector
Interface Connector
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
iii
Table of Contents
Check Your Package .................................................................................................................................... i
Copyright ..................................................................................................................................................... ii
Trademarks .................................................................................................................................................. ii
Table of Contents ....................................................................................................................................... iii
1. Before Using the Product 1
About the Product........................................................................................................................................ 1
Features ................................................................................................................................................. 1
Support Software.................................................................................................................................. 3
List of Optional Products .................................................................................................................... 3
Customer Support ........................................................................................................................................ 4
Web Site................................................................................................................................................ 4
How to Obtain Service ................................................................................................................................ 4
Liability ........................................................................................................................................................ 4
Safety Precautions ....................................................................................................................................... 5
Safety Information ............................................................................................................................... 5
Handling Precautions ........................................................................................................................... 5
About listed transfer rate ..................................................................................................................... 8
Usage limitation ................................................................................................................................... 8
Environment ......................................................................................................................................... 8
Inspection.............................................................................................................................................. 8
Storage .................................................................................................................................................. 9
Disposal ................................................................................................................................................ 9
2. Setup 11
What is Setup? ........................................................................................................................................... 11
Using the Driver Library API-DIO(WDM) under Windows. ........................................................ 11
Step 1 Installing the Software .................................................................................................................. 12
Start up installing program ................................................................................................................ 12
Step 2 Setting the Hardware ..................................................................................................................... 13
Product Nomenclature ....................................................................................................................... 13
Name and Function ............................................................................................................................ 14
Step 3 Installing the Hardware ................................................................................................................. 18
Hardware installation ......................................................................................................................... 18
Step 4 Initializing the Software ................................................................................................................ 19
Setting Procedure ............................................................................................................................... 19
Check Method .................................................................................................................................... 20
Using the Diagnosis Program ........................................................................................................... 20
Setup Troubleshooting .............................................................................................................................. 24
Symptoms and Actions ...................................................................................................................... 24
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DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
When the Product Will Not Start Even After Trying the Above Actions..................................... 26
When the problem is not solved ....................................................................................................... 26
3. Connecting and Installing 27
Connecting an antenna .............................................................................................................................. 27
Connecting the external power ................................................................................................................ 28
Digital I/O connection .............................................................................................................................. 30
How to connect the interface connector........................................................................................... 30
Interface Connector ........................................................................................................................... 31
Input signal connection ..................................................................................................................... 32
Output signal connection................................................................................................................... 33
Installation Conditions .............................................................................................................................. 35
Installation in a Network .......................................................................................................................... 37
Features of the Wireless Network .................................................................................................... 37
Operating Environment and Radio Waves ...................................................................................... 38
Constructing a Network .................................................................................................................... 39
4. About Software 43
About Software for Windows .................................................................................................................. 43
How to find a Help File ..................................................................................................................... 43
5. Function Description 45
Mesh ........................................................................................................................................................... 45
Data I/O Function ...................................................................................................................................... 46
Data Input ........................................................................................................................................... 46
Data Output ........................................................................................................................................ 46
Digital Filter .............................................................................................................................................. 47
Digital Filter Function Principle ....................................................................................................... 47
Set Digital Filter Time ....................................................................................................................... 47
Fail-safe Function...................................................................................................................................... 48
About fail-safe function .................................................................................................................... 48
Fail-safe function setting ................................................................................................................... 49
Counter Function ....................................................................................................................................... 50
P2P (Peer-to-Peer) mode .......................................................................................................................... 51
6. About Hardware 53
Hardware specification ............................................................................................................................. 53
Physical Dimensions ................................................................................................................................. 55
Antenna Directivity ................................................................................................................................... 56
DIO-0404LY-WQ-EU ....................................................................................................................... 56
H-Plane (868MHz) ............................................................................................................................ 56
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
v
E-Plane (868MHz) ............................................................................................................................. 56
DIO-0404LY-WQ-US ....................................................................................................................... 57
H-Plane (925MHz) ............................................................................................................................ 57
E-Plane (925MHz) ............................................................................................................................. 57
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1. Before Using the Product
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
1
1.
Before Using the Product
This section provides necessary information of the product before actual use.
About the Product
This product is a digital I/O terminal that sends I/O digital signals wirelessly in the Sub-GHz band. *1
Data are sent to Ethernet gateway (Master) of the Wireless I/O series or CONPROSYS M2M controller
(Master) with the Sub-GHz band support.
Furthermore, without using the Master, a pair of terminals can transmit digital input signals to each
other.
With strength against obstacles, capability of long-distance communications in the Sub-GHz band, and
mesh support, it is suitable to control or monitor devices that are spread in the wide area.
The product supports I/O of 12-24VDC digital signals, contains opto-coupler isolated input (current
sink output support) 4-channel and opto-coupler isolated open-collector output (current sink type) 4-
channel.
Other features are a digital filter function which prevents wrong recognition of input signals, an ability
to change outputting to the specified patterns when a communication error occurs.
With the provided driver library API-DIO(WDM), you can create application software for Windows
using various programming languages supporting Win32 API functions such as Visual Basic and Visual
C ++.
*This terminal should always be used along with Ethernet gateway (Master) of the Wireless I/O series,
or with CONPROSYS M2M controller (Master) containing the Sub-GHz band support, or use two
terminals as a pair.
*Driver library can be downloaded from the Contec website.
*DIO-0404LY-WQ-US can be used in the United States. DIO-0404LY-WQ-EU can be used in
European countries.
*1 Sub-GHz indicates frequency bands of 1GHz and below. Available frequency band of the product
depends on the model. The DIO-0404LY-WQ-EU can be used in the 868MHz band (Europe), and
the DIO-0404LY-WQ-US can be used in the 915MHz band (The United States).
Features
- Supports Sub-GHz band wireless with excellent transmission distance
This product converts the I/O digital signals wirelessly in the Sub-GHz band and transmits to the
gateway. From the LAN port of a PC, digital signals (12 - 24 VDC) can be easily input or output via the
gateway.
The Sub-GHz, with the good wraparound characteristics of radio waves, the transmission distance
(about 1 km) can be extended even there are obstacles. Stable communication can be achieved even in
1. Before Using the Product
2
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
the environment where radio waves are mixed. As the product is suitable for long distance
communication, network can be constructed on the wide area in the facilities without cable wiring.
- Highly reliable mesh communication
With wireless mesh technology, the communication continues by changing the routes automatically
even when disconnection occurs, for example. Communication stability enables the wireless network to
be strong against obstacles.
- Adaptable to a wide range of temperature
This product is capable of operating in the temperature between -20 and + 60°C. It can be installed in
the various environments.
- Compact design
Compact design, 62.0(W) x 64.0(D) x 24.0(H)mm features flexibility in installation.
- Easy mounting on DIN rail
This product can be mounted on DIN rail with an optional fixing bracket.
- Capable of adapting a wide-range power
This product is capable of dealing with a wide range of power in the differing environments.
- Opto-coupler isolated inputs (compatible with current sink output), Opto-coupler isolated open-
collector outputs (current sink type)
This product has the 4 channels of Opto-coupler isolated inputs (compatible with current sink output)
and the 4 channels of Opto-coupler isolated open-collector outputs (current sink type) whose response
speed is within 200μsec respectively.
- Digital filter to prevent input signals from carrying noise or a chattering.
This product has a digital filter to prevent wrong recognition of input signals from carrying noise or a
chattering. All input terminals can be added a digital filter, and the setting can be performed by
software.
- Output circuits include Zener diodes and protection circuits for surge voltage protection
Zener diodes are connected to the output circuits to protect against surge voltages. Similarly, protection
circuits are fitted to 4channels of output. The output rating is max. 35VDC, 100mA per channel.
- Fail-safe function within
Outputting is changed to the specific pattern when a communication error such as disconnection with
Ethernet gateway (Master) occurs.
- Counter function within *1
The number of digital input signal changes can be confirmed. The digital I/O signals and count value are
simultaneously transferred to the Ethernet gateway (Master).
-P2P (Peer-to-Peer) mode within *1
Without using the Ethernet gateway (Master), a pair of terminals can transmit digital input signals to
each other.
*1 Available with the firmware Ver1.20 or later versions.
1. Before Using the Product
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
3
Support Software
You should use CONTEC support software according to your purpose and development environment.
Windows version of digital I/O driver
API-DIO(WDM)
Driver software for Windows with Win32API function (DLL) is ready to use.
The driver software contains sample programs such as VisualBasic and VisualC++, and the diagnosis
program to check the software operation.
For more details on the supported OS, applicable language and new information, please visit the
CONTEC’s Web site.
List of Optional Products
POA201-10-2 : AC-DC Power Adaptor (12VDC, 1A) *1
BRK-WQ-Y : Bracket for Wireless I/O Products
CN6-Y141 : 14pin Screw Terminal Connector Set (6 pieces)
*
1 The adaptor can be used in the temperature range between 0 and + 40ºC. The support voltage of AC cable is 125 VAC 7 A.
*
Visit CONTEC website regarding information on the optional products.
1. Before Using the Product
4
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
Customer Support
CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.
Web Site
https://www.contec.com/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as well as sample programs available in
several languages.
Note! For product information
Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or consequences that
arise from inexperienced usage, misuse, or malfunction of this device.
1. Before Using the Product
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
5
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the destruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
Handling Precautions
Do not use the product where it is exposed to flammable or corrosive gas. Doing so may result in
an explosion, fire, electric shock, or failure.
-
This product contains precision electronic elements and must not be used in locations subject to
physical shock or strong vibration. Otherwise, the product may malfunction, overheat, or cause a
failure.
-
Do not use or store this product in high temperature or low temperature surroundings, or do not expose
it to extreme temperature changes. Otherwise, the product may malfunction, overheat, or cause a
failure.
-
Do not use or store this device where it is exposed to direct sunlight or near stoves or other sources of
heat. Otherwise, the product may malfunction, overheat, or cause a failure.
-
Do not use the product in the vicinity of devices that generate strong magnetic force or noise.
Otherwise, the product may malfunction, overheat, or cause a failure.
-
Do not turn on the power without first connecting the antenna. Otherwise, the product may
malfunction, overheat, or cause a failure. Before turning the power on, be sure to check whether the
antenna is securely connected.
-
The specifications of the product are subject to change without notice for enhancement and quality
improvement. Even when using the product continuously, be sure to read the manual in the
CONTEC's website and understand the contents. Do not modify the product. CONTEC will bear no
responsibility for any problems, etc., resulting from modifying the product.
DANGER
WARN
ING
C
AUTION
DA
NGER
CAUTION
1. Before Using the Product
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DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
-
Do not modify the product. CONTEC will bear no responsibility for any problems, etc., resulting from
modifying the product.
-
The product must always be associated with the instruction manual.
-
When the product is used in a place that is affected by overcurrent or overvoltage (lightning surge),
select appropriate surge protection device for all of the route (Power line, earth, etc.). Consult with
the specialist regarding selecting, purchasing, and setting the surge protection device.
-
Bringing this product too close to a metal/concrete wall (including steel frames) may cause the
communication quality to deteriorate.
-
If a wireless device that uses the same channel (wireless frequency) as this product exists in the area
where communication is possible, a drop in the transmission speed or communication quality may
occur in certain situations, which may make it impossible to perform normal communication.
-
Modifications to the built-in wireless equipment are prohibited by law.
-
In some medical institutions and laboratories, radio-sensitive precision instruments are used and it may
be prohibited to use radio equipment.
- The use of antennas other than that included with the product is prohibited by law.
- The radio waves used by this product pass through obstacles (such as walls) and reach all locations
within a given area. If the security settings are not configured, communication may be intercepted by a
third party.
- This product is equipped with a security function, so be sure to configure the security settings prior to
use in order to reduce security problems.
- This product may not perform normal wireless communication due to factors such as the installation
environment, the setup, and the communication load of the network.
- Perform a verification in advance in an environment that matches your usage application to check that
there are no problems.
- For the introduction and installation of this product, hire a system integrator or other specialist who is
well-versed in the construction of network systems.
- When you are switching to this product from another model, it may be necessary to reconstruct the
network system due to differences in areas such as the product specifications and functions.
- When disposing of the product, follow the disposal procedures stipulated under the relevant laws and
municipal ordinances.
- Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever (Including
damages for loss of business profits) arising out of the use or inability to use this CONTEC product or
the information contained herein.
1. Before Using the Product
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
7
FCC PART15
FCC PART15 Subpart B
FCC PART15 Subpart C
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference that may cause
undesired operation.
FCC CAUTION
Changes or modifications not expressly approved by the party responsible for compliance could void
the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
NOTE
This transmitter must not be co-located or operated in conjunction with any other antenna or
transmitter
.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment
and meets the FCC radio frequency (RF) Exposure Guidelines. This equipment should be installed
and operated keeping the radiator at least 20cm or more away from person’s body.
1. Before Using the Product
8
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
About listed transfer rate
Data transfer speed listed in this guide or Utility is a theoretical maximum value and does not indicate
the actual data speed.
Usage limitation
This product has not been developed or manufactured to be used in systems including the equipment
which is directly related to human lives *1 or the equipment which involves human safety and may
significantly affect the maintenance of public functions *2. Therefore, do not use the product for such
purposes.
*1 Medical devices such as life-support equipment and devices used in an operating theater.
*2 Main control systems at nuclear power stations, safety maintenance systems at nuclear facilities, other
important safety-related systems, operation control systems within group transport systems, air-traffic
control systems, etc.
Environment
Use this product in the following environment. If used in an unauthorized environment, the product
may overheat, malfunction, or cause a failure.
Operating temperature
-20 - 60°C
Humidity
10 - 90%RH (No condensation)
Corrosive gases
None
Floating dust particles
Not to be excessive
Inspection
Inspect the product periodically as follows to use it safely.
Isolated Digital I/O
- Check that the connector
has no dust or foreign
matter adhering.
1. Before Using the Product
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
9
Storage
When storing this product, keep it in its original packing form.
(1) Put the product in the storage bag.
(2) Wrap it in the packing material, and then put it in the box.
(3) Store the package at room temperature at a place free from direct sunlight, moisture, shock,
vibration, magnetism, and static electricity.
Disposal
When disposing of the product, follow the disposal procedures stipulated under the relevant laws and
municipal ordinances.
1. Before Using the Product
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DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
2. Setup
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
11
2.
Setup
What is Setup?
Setup means a series of steps to take before the product can be used.
Different steps are required for software and hardware.
The setup procedure varies with the OS and software used.
Using the Driver Library API-DIO(WDM) under Windows.
This section describes the setup procedure to be performed before you can start developing application
programs for the product using the “Driver Library API-DIO(WDM)”.
Taking the following steps sets up the software and hardware. You can use the diagnosis program later
to check whether the software and hardware function normally.
Step 1 Installing the Software
Step 2 Setting the Hardware
Step 3 Installing the Hardware
Step 4 Initializing the Software
Step 5 Operation Checks
If Setup fails to be performed normally, see the “Setup Troubleshooting” section at the end of this
chapter.
2. Setup
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DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
Step 1 Installing the Software
This section describes how to install the driver library.
Install the driver library before connecting this product to your PC.
Although some user interfaces are different depending on the OS used, the basic procedure is the same.
For the installation details of each OS, see the Help (APITOOL.chm) in the folder of the installed
development environment package that can be downloaded from the CONTEDC website.
Start up installing program
(1) Download the API-DIO(WDM) from the CONTEC website.
(2) Execute the downloaded file and it is automatically extracted.
(3) Execute the installer in the extracted file. Refer to the following as the installer varies depending on
the OS.
OS other than Windows 10:
(Extracted file)\INF\WDM\Dio\Setup.exe
Windows 10:
(Extracted file)\INF\WDM\Dio_ForWin10.exe
2. Setup
DIO-0404LY-WQ-EU, DIO-0404LY-WQ-US
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Step 2 Setting the Hardware
This section describes how to set the product and plug it on your PC.
Product Nomenclature
Component names of the product are shown in the figure below.
Figure 2.1. Name
No.
Name
1
Power connector
2
mini-B USB connector
3
INIT button
4
Antenna connector
5
WLINK LED
6
Interface connector
7
DIP switch (for maintenance) *1
8
Rotary switch
*1 Do not touch DIP switch since this is not used for usual operations.
There is a cover for the switch on the back side of the product.
⑤
⑦
⑧
⑥
Front Back
Bottom
① ② ③
④
Top
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Contec DIO-0404LY-WQ-US Owner's manual
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