Workzone PT1510201 User manual

Workzone
Brand
Workzone
Model
PT1510201
Category
Air compressors
Type
User manual

This manual is also suitable for

PORTABLE COMPRESSOR
ID: #05007
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User-friendly
Manual
User Manual
Spend a little Live a lot
Original user manual
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Overview ............................................................................................. 4
Use ........................................................................................................ 5
Product contents/device parts ........................................................... 6
General information .............................................................................7
Reading and storing the user manual .....................................................7
Explanation of symbols ..............................................................................7
Safety ................................................................................................... 9
Proper use .................................................................................................... 9
Residual risks ..............................................................................................10
Safety notes ................................................................................................10
Safety notes for the compressor.............................................................. 13
Checking the compressor and product contents ............................. 16
Use ....................................................................................................... 17
Connecting and disconnecting the pneumatic gun ............................18
Switching the compressor on and off ....................................................18
Inflating .......................................................................................................19
Use as a blow-out gun ............................................................................. 20
Cleaning .............................................................................................. 21
Replacing the mains connection line .....................................................22
Storage ...............................................................................................23
Troubleshooting .................................................................................23
Technical data ....................................................................................24
Disposal ...............................................................................................25
Disposing of the packaging .....................................................................25
Disposing of the compressor ...................................................................25
Declaration of conformity ..................................................................26
Warranty card ..................................................................................... 27
Warranty conditions .......................................................................... 28
Contents
6
A
1
2
3
5
4
7
13
12 11 10 9
15
14
17
19
8
16
18
4
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B
5
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Product contents⁄device parts
1
On/Off switch
2
Compressed air hose
3
Quick coupling
4
Screw-on valve adapter
5
Bleed adapter
6
8 mm adapter
7
Manometer
8
Nozzle adapter
9
Thick conical universal adapter
10
Thin conical universal adapter
11
Express valve adapter
12
Ball needle
13
Air blow gun nozzle
14
Compressed air connector plug
15
Pneumatic gun
16
Drain valve
17
Trigger switch
18
Pneumatic gun hose
19
Quick-release with lever
General information
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General information
Reading and storing the user manual
This user manual accompanies this portable compressor. It contains
important information on how to set up and handle the device. For
improved readability, the portable compressor will be referred to only as
the “compressor” below.
Before using the compressor, read the user manual carefully. This particularly applies
for the safety notes. Failure to heed this user manual may result in severe injury or
damage to the compressor.
Applicable local and national legislation concerning the use of this product must be
complied with.
Store the user manual for future use. If you pass the compressor on to third parties,
please be absolutely sure to include this user manual.
This user manual is also available via the service address specified on the warranty
card.
Explanation of symbols
The following symbols and signal words are used in this user manual, on the com-
pressor or on the packaging.
WARNING!
Designates a hazard that may lead to death or severe
injury if not avoided.
CAUTION!
This signal symbol/word designates a hazard with
low risk that, if not avoided, may result in minor or
moderate injury.
NOTICE!
Warns against potential damages to property.
This symbol provides you with useful supplementary information on
assembly or operation.
Declaration of conformity (see chapter “Declaration of conformity”):
Products marked with this symbol meet all applicable Community
regulations for the European Economic Area.
General information
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Read the user manual.
The certified safety seal confirms that the compressor is safe if used as
foreseeable. The test seal confirms conformity with the German Product
Safety Act (ProdSG).
This symbol indicates that this type of packaging can be recycled
through kerbside collection programs.
Wear ear protection.
The guaranteed sound power level L
WA
is 97 dB.
Warning: The compressor may start without warning.
Warning of hot parts. The surfaces of the compressor may heat up dur-
ing operation.
This symbol identifies devices that belong to the protection class II.
Warning! Do not operate the device in upright position. Device might
topple over due to strong vibrations, damaging the device and/or nearby
equipment.
This symbol warns of a risk of electrical shock.
This compressor is only suitable for operation indoors.
This compressor has a nominal voltage of 230 – 240 V~, 50 Hz.
This compressor is designed for a maximum pressure of 8 bar.
230-240V~
50Hz
max. 8bar
Safety
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This compressor is suitable for inflating balls.
This compressor is suitable for inflating tyres.
This compressor is suitable for blowing out dust.
This compressor is suitable for inflating rubber dinghies.
Safety
Proper use
The compressor serves to produce compressed air for inflating car tyres, bicycle tyres,
air mattresses, sports balls, rubber dinghies etc. using the enclosed adapters.
The compressor is not designed to be used commercially, in the trades or for industrial
applications; it is only designed for private users for hobby and DIY projects.
The compressor may only be used in accordance with its intended purpose. Any other
kind of use is prohibited! The compressor is not a children’s toy.
Proper use also includes compliance with the safety notes, assembly instructions and
operating notes in the user manual.
The manufacturer or vendor accepts no liability for damage caused by improper or
incorrect use.
Only accessories that are suitable for the compressor may be used.
Persons who operate the compressor and perform maintenance must be familiarised
with it and be advised of possible risks. Furthermore, every aspect of applicable acci-
dent prevention guid
elines must be exactly adhered to.
Other general guidelines relating to occupational medicine and safety must be ob-
served. Modifications to the compressor rule out any liability of the manufacturer for
resulting damages.
Any other applications are expressly prohibited and are deemed improper use.
Safety
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Residual risks
Despite proper use, inconspicuous residual risks cannot be completely ruled out.
The following risks may arise due to the nature of the compressor:
• Hearing loss in the event of failure to use the required ear protection.
ATTENTION! When using power tools, the following basic safety measures must be
taken in order to provide protection against electric shocks, risk of injury and fire.
Read all these notes before using the power tool and keep the safety notes in a safe
place. Failure to follow the safety notes and instructions may result in an electric
shock, fire and/or severe injury.
The user manual and, in particular, the safety notes must be carefully read and ad-
hered to by each user before beginning work.
Work on this device may only be performed by persons who have been instructed in
how to use the compressor and who have been advised on the associated risks.
The manufacturer of the compressor is not liable for damages caused by the compres-
sor or damages to the compressor in the event of:
• improper handling or improper use,
• failure to comply with the user manual,
• repairs by a third party, unauthorised specialist workshops,
• installation and replacement of non-original replacement parts,
• failures of the electrical system due to failure to comply with electrical guide-
lines and provisions.
In addition to the safety guidelines in this user manual, please be absolutely sure to
observe the regulations for operating the compressor that are in force in your country.
In addition to the safety notes in this user manual and the special regulations for your
country, the generally recognised technical rules for operating this compressor must
be observed.
Safety notes
Attention! When using this compressor, the following general safety meas-
ures must be taken in order to provide protection against electric shocks,
risks of injury and fire.
Read and take note of these instructions before you use the device.
1. Keep your work area orderly.
• Disorganisation in your work area poses a risk of accident.
2. Take any environmental factors into account.
• Do not expose the compressor to rain.
Safety
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• Do not operate the compressor in wet or damp rooms.
• Ensure that the work area is well lit.
• Do not use the compressor if there is a risk of fire or explosion.
3. Protect yourself against electrical shock.
• Avoid contact between your body and earthed parts (e.g. pipes, radiators, electric
stoves, cooling units).
4. Keep other persons away.
• Do not allow other persons, particularly children, to touch the compressor or
cable. Keep them away from your work area.
5. Store the compressor in a safe area.
• The unused compressor should be stored in a dry, locked room out of the reach of
children.
6. Do not overload your compressor.
• It works better and more safely within the specified power range.
7. Wear suitable work clothing.
• Do not wear any loose-fitting clothing or jewellery as it could be caught by mov-
ing parts.
• It is recommended that you wear firm footwear when working outdoors.
• If you have long hair, wear a hair net.
8. Use protective equipment.
• Wear protective goggles.
• Use a breathing mask when performing dusty work.
9. Do not use the cable for purposes other than the intended one.
• Do not use the cord to pull the plug out of the socket.
Protect the cord against heat, oil and sharp edges.
10. Take good care of your compressor.
• Keep your compressor clean to ensure that you can work safely and effectively.
• Follow the maintenance guidelines.
• Check the connector cable and the plug of the compressor regularly and have it
replaced by a qualified professional in case of damage.
• Check the extension cords regularly and replace them if they are damaged.
• Keep the handles dry, clean and free of oil and grease.
11. Pull out the mains plug.
• When not using the compressor, before performing maintenance and when
changing tools.
Safety
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12. Prevent accidental start-up.
• Ensure that the switch is off when inserting the plug in the socket.
13. Use an extension cord when working outdoors.
• When outside, only use an extension cord that is approved for such use and
which is labelled accordingly.
14. Remain attentive.
• Pay attention to what you are doing. Approach work in a reasonable manner. Do
not use the compressor if you are unconcentrated, tired or under the influence of
drugs, alcohol or medication.
15. Check the compressor for any damages.
• Before you use the compressor, the protective devices or easily damaged parts
must be carefully checked for functioning properly and as intended.
• Check to make sure that moving parts are fully functional, that they are not
jammed and that the parts are not damaged. All parts must be properly mounted
and fulfil conditions to ensure proper operation of the compressor.
• Damaged protective devices and parts must be properly repaired or replaced by
an authorised workshop to the extent not otherwise specified in the user manu-
al.
• Damaged switches must be replaced by a customer service workshop.
• Do not use any power tools if the switch cannot be turned on and off.
16. ATTENTION!
• For your own safety, only use accessories and auxiliary equipment specified in
the instruction manual or recommended or specified by the manufacturer. Using
insertion tools or accessories other than those specified in the user manual or
recommended in the catalogue may pose a personal risk of injury for you.
17. Have your power tool repaired by an electrical technician.
• This power tool complies with applicable safety regulations. Repairs may only
be performed by an electrician who uses original replacement parts; otherwise,
there is a risk of accident for the operator.
18. Noise.
• Wear ear protection when using the compressor.
19. Replacement of the connector cable.
• If the connector cable is damaged, it must be replaced by the manufacturer or an
electrician to avoid risks.
Safety
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Safety notes for the compressor
ATTENTION! For your own safety, only operate the compressor after you have read the
safety notes.
WARNING!
Danger of explosion!
Operating the compressor in an unsuitable location without adequate venti-
lation, at an unsuitable ambient temperature or in a room where dust, acids,
vapours or flammable gases are present poses a risk of explosion.
− The compressor must not be operated or stored in a room where there are
dusts, acids, vapours or flammable gases. It could explode.
− Keep flammable substances away from the compressor.
− Only operate the compressor at an ambient temperature of at least +5°C
and no more than +40°C. Starting the motor at temperatures below +5°C
poses a risk due to stiffness.
− Make sure that the ambient temperature in an enclosed working environ-
ment does not exceed +25C to ensure that the compressor continues to
function properly when continuously and completely filled with air.
− Only operate the compressor in well ventilated rooms.
− Do not spray water or flammable liquids on the compressor.
WARNING!
Risk of injury!
The compressor is under pressure during operation and in an unvented state. Pres-
sure may be released if the compressor is damaged, connections have been separat-
ed or if unsuitable or damaged lines are used. There is a risk of injury.
− A compressor must not be used if it exhibits defects that pose a risk to the opera-
tors or third parties.
− Check the compressor for rust and damage before each use. Never operate the
compressor if it is damaged or deformed. If you identify damages, contact our
customer service department at the service address indicated on the
warranty card.
− Do not separate any connections while the compressor is in a pressurised state.
Safety
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− Never create holes or welded seams on the compressor and never change its
shape.
− Make sure that the compressed air tank is always vented before separating the
connections, connecting or removing pneumatic tools.
− Move the On/Off switch (pressure monitor) to the “0” (OFF) position once the
compressor has been switched off.
− Make sure that you only use pneumatic lines for compressed air that are
suitable for at least 150% of the maximum pressure produced by the
compressor.
− Do not use the compressor if the hose or the hose connections have any leaks
or are damaged.
− Do not attempt to repair damaged lines; instead, replace them.
− Make sure that the hose clamps are always securely tightened. Loose or dam-
aged hose clamps could allow air to leak uncontrollably.
WARNING!
Risk of electric shock!
A faulty electrical installation, excessive mains voltage or moisture may result in an
electric shock.
− Only connect the compressor if the mains voltage of the socket corresponds to
the operating voltage as indicated on the machine’s rating plate.
− Only connect the compressor to an easily accessible socket so that you can
quickly disconnect it from the power supply in the event of a fault.
− Do not use any adapter plugs in combination with power tools with protective
earthing. Plugs that have not been modified and sockets with the proper fit
reduce the risk of an electric shock.
− Lay the mains cord so that it does not pose a tripping hazard.
− Do not kink the mains cord and do not lay it over sharp edges.
− Do not carry the compressor by the mains cord and do not hang it up by the
mains cord.
− Before transport and before performing cleaning or maintenance, always pull
the mains plug out of the socket.
Safety
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− Do not use the compressor if the mains cord or the mains plug is damaged.
Have an authorised specialist workshop replace the damaged part with an
original part. To do so, contact the customer service department at the service
address indicated on the warranty card.
− Always pull the mains plug out of the socket when you are not using the device.
− If you are working outdoors, use a fault current (FI) protection switch with a
release current of no more than 30 mA to connect the compressor.
− Do not use the compressor if it is damp or in a damp environment.
− With respect to outdoor use, only use an extension cord which is approved for
outdoor use.
− Switch the compressor off each time before you transport it and pull the mains
plug.
WARNING!
Burn hazard!
The compactor and the lines of the compressor become hot during operation.
You could burn yourself on them.
− Do not touch the compactor and the lines during operation to avoid burn
injuries.
− Be careful when working.
WARNING!
Risk of injury!
The compressed air jet, which you generate with the compressor, has a high pres-
sure. Improper use of the compressor or the compressed air jet poses a risk of
injury!
− Do not point the compressor or the accessories at persons, objects or ani-
mals to prevent severe injury to persons.
− Do not point the compressed air jet at persons or animals and do not use it
to clean clothing that is being worn.
− Do not insert hands or objects through the compressor’s protective grates.
− Keep children and animals away from the functional area of the compressor.
− When separating the hose coupling, hold the coupling element firmly with
your hand to prevent injury caused by the hose lashing back.
Checking the compressor and product contents
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− Wear protective goggles when working with the blow-out gun. Debris and
parts that are blown away pose a risk of injury.
− Avoid exhaust air coming into contact with your eyes. Exhaust air from the
compressor may contain water, oil, metal particles and contaminants from
the compressor. This could cause injury to health.
WARNING!
Risk of injury!
There is a risk of injury if the compressor starts up uncontrollably.
− Be careful when setting down the compressor.
− Never lay the compressor on the On/Off switch. Otherwise, the compressor
could accidentally switch on.
NOTICE!
Risk of damage!
Improper handling of the compressor may result in damage to the compressor.
− Do not insert any objects in the compressor.
Checking the compressor and product contents
WARNING!
Risk of swallowing and choking!
Children must not play with plastic bags, wrappers and small parts. There is a
risk of being swallowed and suffocation.
− Keep children away from the compressor, small parts and the packaging
material.
− The compressor is not a children’s toy.
1. Carefully take the compressor out of the packaging.
2. Check to make sure that the delivery is complete (see fig. A).
3. Check whether the compressor or the accessories exhibit damage. If this is the
case, do not use the compressor. Contact the manufacturer using the service ad-
dress specified on the guarantee card.
4. To the extent possible, store the packaging until the warranty period has expired.
Use
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Use
NOTICE!
Risk of damage!
The compressor is not suitable for continuous operation. The compressor will
overheat if operated continuously for an excessive amount of time or if over-
loaded. It could be damaged as a result.
− Never operate the compressor for longer than 10 minutes at a time.
− The compressor may only be operated with the rated input power for
15% of the operating time, that is, for 1.5 minutes. The compressor will
cool off the rest of the time.
− Switch the compressor off after no later than 10 minutes of continuous
operation and let it cool off for at least 10 minutes.
Do not exceed the permissible power range of compressor. Do not inflate any lorry,
tractor or other large tyres.
NOTICE!
Risk of damage!
Operating the compressor with long feed lines, extension cords or cable drums
could cause a voltage drop and prevent the motor from starting.
− If possible, do not use any long lines, extensions or cable drums.
− An undersized air pressure system can affect the efficiency of your device.
NOTICE!
Risk of damage!
The compressor will vibrate during operation. If you set up the compressor in an un-
suitable location, you could damage it.
− Place the compressor on an easily accessible, level, dry and sufficiently stable
work surface. Do not place the compressor on the edge of the work surface.
− During operation, always place the compressor on the rubber feet or set it on
the underside.
− Do not place the compressor on or near hot surfaces.
− Set the compressor up in a location with dry and clean air. Do not use it in wet
rooms and in areas where work is performed with spraying water or in the rain.
Use
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Connecting and disconnecting the pneumatic gun
CAUTION!
Risk of injury!
If the compressed air hose with the quick coupling recoils uncontrollably when
it is disconnected from the pneumatic gun, it could thrash around and you could
injure yourself.
− Firmly hold the quick coupling in your hand when disconnecting it from
the pneumatic gun.
Connecting the pneumatic gun
Before operating the compressor, you must attach the pneumatic gun with the ma-
nometer and, if necessary, an adapter nozzle. To do so, proceed as follows:
1. Make sure that the compressor has been switched off.
2. Insert the compressed air connector plug
14
of the pneumatic gun
15
in the
quick coupling
3
until it audibly locks into place (see fig. B).
The sleeve of the quick coupling will automatically spring forward.
3. If you like, fit the nozzle adapter
8
and one of the enclosed adapters on the
quick-release with lever
19
as described in the chapter “Inflating”.
You can now switch the compressor on as described in the chapter “Switching the
compressor on and off”.
Disconnecting the pneumatic gun
1. Make sure that the compressor has been switched off.
2. Pull the sleeve on the quick coupling
3
of the compressed air hose
2
back
(see fig. A).
3. Pull the pneumatic gun
15
off.
Switching the compressor on and off
1. Place or lay the compressor on a suitable work surface.
2. Make sure that the On/Off switch
1
is set to the “0” position (see fig. A).
3. Connect the pneumatic gun
15
and any other accessories to the compressor as
described in the chapter “Connecting the pneumatic gun”.
4. Insert the mains plug in a socket.
5. To switch the compressor on, set the On/Off switch to the “1” position.
You can read the work pressure on the manometer
7
.
Use
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6. To vent the air, push the drain valve
16
on the pneumatic gun and check the
pressure on the manometer.
7. Set the On/Off switch to the “0” position to switch the compressor off.
8. If you no longer wish to use the compressor, pull the mains plug out of the socket.
9. Use the pneumatic gun to bleed the compressor; push the drain valve for this.
10. Disconnect the pneumatic gun from the compressor as described in the chapter
“Disconnecting the pneumatic gun”.
11. Let the compressor cool off completely.
12. Clean the compressor as described in the chapter “Cleaning”.
Inflating
Inflating tyres without the adapter
Some valves such as a Schrader valve or a car valve can be inflated without a valve
adapter being fitted. This makes it possible to e.g. easily inflate car tyres. To do so, pro-
ceed as follows:
1. Make sure that the On/Off switch
1
is set to the “0” position
(see Fig. A).
2. Insert the mains plug in a socket.
3. Push the quick-release connector with lever
19
down and attach it to the valve,
then let go of the quick-release with lever.
4. Make sure that all connections are secure.
5. To switch the compressor on, set the On/Off switch to the “1” position.
You can read the pressure of the product you are inflating on the manometer
7
.
6. To bleed the air, push the drain valve
16
on the pneumatic gun and check the
pressure on the manometer.
7. Set the On/Off switch to the “0” position as soon as the desired or maximum per-
missible working pressure has been reached.
8. If you no longer wish to use the compressor, pull the mains plug and follow the
steps described in the chapter “Switching the compressor on and off”.
Inflating tyres with an adapter
An 8-piece adapter set is included in the product contents. You can use the adapters
to inflate bike tyres, air mattresses and other products.
The following overview shows you which adapters are suitable for which purposes.
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Valve adapter Use
Express valve adapter
11
Bicycle valve (Sclaverand valve, Dunlop valve)
Ball needle
12
Balls
Screw-on valve adapter
4
Screw-on valves (bathing boats, kayaks, pools or
similar)
Conical universal adapter
9
and
10
Air mattresses and similar
Bleed adapter
5
for vent valves (e.g. for a flock bed)
8 mm adapter
6
All valves with an inner diameter
> 8mm (air mattresses, pools, or similar)
− To open the valve, push the valve cap to-
gether slightly before you insert the adapter.
If you want to inflate products with the enclosed adapters, proceed as follows:
1. Make sure that the On/Off switch
1
is set to the “0” position
(see Fig. A).
2. Insert the mains plug in a socket.
3. Push the quick-release with lever
19
down.
4. Fit the nozzle adapter
8
on the pneumatic gun
15
.
5. Screw the desired adapter into the nozzle adapter (see the table above).
6. Make sure that all connections are secure.
7. Insert the adapter in the valve.
8. To switch the compressor on, set the On/Off switch to the “1” position.
You can read the work pressure on the manometer
7
.
9. To bleed the air, push the drain valve
16
on the pneumatic gun and check the
pressure on the manometer.
10. Set the On/Off switch to the “0” position as soon as the desired or maximum per-
missible working pressure has been reached.
11. If you no longer wish to use the compressor, pull the mains plug and follow the
steps described in the chapter “Switching the compressor on and off”.
Use as a blow-out gun
You can also use the pneumatic gun as a blow-out gun to clean out cavities or hard-
to-reach areas.
1. Disconnect the pneumatic gun
15
from the compressor as described in the chap-
ter “Disconnecting the pneumatic gun” (see Fig. A).
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Workzone PT1510201 User manual

Workzone
Brand
Workzone
Model
PT1510201
Category
Air compressors
Type
User manual
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