Body-Solid PPR500 Assembly Manual

Brand: Body-Solid

Model: PPR500

Type: Assembly Manual

The Body-Solid PPR500 is a versatile power rack designed to provide a safe and effective full-body workout experience. With its sturdy construction and adjustable features, it allows you to perform a wide range of exercises, including squats, bench presses, pull-ups, and more. The PPR500 comes equipped with J-cups for barbell support, spotter arms for added safety, and a chin-up bar for upper body strength training. It's an ideal addition to any home gym or fitness facility, offering users the opportunity to build strength, muscle mass, and improve overall fitness.

V PPR500-092018

Owner’s Manual

WWW.BODYSOLID.COM

PPR500

POWER RACK

WARNING

Safety and Maintenance

of Cables

IMPORTANT: Cables are

wear items. It is your

responsibility to prevent

unexpected breakage.

Cable inspection should

be performed daily.

Inspect all cables, the

nylon coating on all

cables, and the area

near the fitting at each

end of each cable.

Replace any damaged or

worn cable immediately.

Do not allow the machine

to be used until damaged

or worn cables are

replaced. Using or allowing

a machine to be used

with a suspect cable can

result in serious injury. See

Owner’s Manual for more

information.

For Body-Solid Customer Service

Call 1-800-556-3113



#DWRULE-4

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#DWRULE-4

PPR500

TABLE OF CONTENTS

•SAFETY INSTRUCTIONS.......................

•PREPARATION.......................................

•PART/HARDWARE LIST..........................

•HARDWARE ILLUSTRATION.................

•ASSEMBLY INSTRUCTIONS.................

•EXPLODED VIEW...................................

•CONTACT PAGE.....................................

PAGE 4

PAGE 5

PAGE 6

PAGE 7

PAGE 8

PAGE 15

PAGE 16

PPR500

SAFETY INSTRUCTIONS

When using exercise equipment,

you should always take basic

precautions including the

following:

• ReadallinstructionsbeforeusingthePPR500.These

instructionsarewrittentoensureyoursafetyandto

protecttheunit.

• Donotremoveanysafetylabelsfromthe

machine.

• Donotallowchildrenonorneartheequipment.

• Usetheequipmentonlyforitsintendedpurpose

asdescribedinthisguide.Donotuseaccessory

attachmentsthatarenotrecommendedbythe

manufacturer.Suchattachmentsmightcauseserious

injuries.

• Wearproperexcerciseclothingandshoesforyour

workout,nolooseclothing.

• Keephands,limbs,looseclothing,andlonghairwell

outofthewayofallmovingparts

• Usecarewhengettingonorofftheunit.

• Donooverexertyourselforworktoexhaustion.

• Ifyoufeelanypainorabnormalsymptoms,stopyour

workoutimmediatelyandconsultyourphysician.

• Neveroperateunitwhenithasbeendroppedor

damaged.Returntheequipmenttoaservicecenter

forexaminationandrepair.

• Neverdroporinsertobjectsintoanyopeninginthe

equipment.

• Alwayschecktheunitanditscablesbeforeeachuse.

Makesurethatallfastenersandcablesaresecure

andingoodworkingcondition.

• Donotusetheequipmentoutdoorsornearwater.

Personal Safety During Assembly

• Beforebeginningassembly,pleasetakethetimeto

readtheinstructionsthoroughly.

• Readeachstepintheassemblyinstructionsand

followthestepsinsequence.Donotskipahead.If

youskipahead,youmaylearnlaterthatyouhave

todisassemblecomponentsandthatyoumayhave

damagedtheequipment

• AssembleandoperatethePPR500onasolid,level

surface.Locatetheunitafewfeetfromthewallsor

furnituretoprovideeasyaccess.

ThePPR500isdesignedforyourenjoyment.By

followingtheseprecautionsandusingcommonsense,

youwillhavemanysafeandpleasurablehoursof

healthfulexercisewithyourPowerlineHalfRack.

Afterassembly,youshouldcheckallfunctionsto

ensurecorrectoperation.Ifyouexperienceproblems,

rstrechecktheassemblyinstructionstolocateany

possibleerrorsmadeduringassembly.Ifyouare

unabletocorrecttheproblem,callthedealerfrom

whomyoupurchasedthemachineorcall1-800-556-

3113forthedealernearestyou.

Obtaining Service

PleaseusethisOwner’sManualtomakesurethat

allpartshavebeenincludedinyourshipment.When

orderingparts,youmustusethepartnumberand

descriptionfromthisOwner’sManual.Useonly

PowerlinebyBodySolidreplacementpartswhen

servicingthismachine.Failuretodosowillvoidyour

warrantyandcouldresultinpersonalinjury.

Forinformationaboutproductoperationor

service,checkouttheofcialPowerlinewebsite

atwww.bodysolid.comorcontactanauthorized

PowerlinedealeroraPowerlinefactory-authorized

servicecompanyorcontactBody-Solidcustomer

serviceatoneofthefollowing:

TollFree:1-800-556-3113

Phone: 1-708-427-3555

Fax: 1-708-427-3556

Email: [email protected]

Orwriteto:Body-Solid,Inc.

 ServiceDepartment

 1900S.DesPlainesAve.

 ForestPark,IL60130USA

Retain this Owner’s Manual for

furture reference. Part numbers

are required when ordering parts.



PPR500

PREPARATION

Required tools

Thebasictoolsthatyoumustobtainbeforeassembling

thePPR500includebutarenotlimitto:

 •StandardWrenchSet

 •MetricWrenchSet

 •AdjustableWrench

 •Standard/MetricAllenKeySet

 Installation Requirements

 Followtheseinstallationrequirementswhenassembling

thePPR500:

 SetupthePPR500onasolid,atsurface.Asmooth,at

surfaceunderthemachinehelpskeepitlevel.

 Provideamplespacearoundthemachine.Openspace

aroundthemachineallowsforeasieraccess.

 Foraestheticpurposes,insertallboltsinthesame

directionunlessspecied(intextorillustrations)todo

otherwise.

 Leaveroomforadjustments.Tightenfastenerssuchas

bolts,nuts,andscrewssotheunitisstable,butleave

roomforadjustments.Donotfullytightenfastenersuntil

instructedintheassemblystepstodoso.

 Filloutandmailthewarrantycard.

 Ordering Replacement Parts

 Ifyouneedtoorderreplacementpartspleasebe

 preparedtoprovidethefollowinginformation

 whencontactingussothatwecanassistyoubetter.

 1.ModelNumber

 2.PlaceofPurchase

 3.SerialNumber(S/N)

 4.Part#andDescription 

Assembly Tips

Readall“Notes”oneachpagebeforebeginningeachstep.

WhileyoumaybeabletoassemblethePPR500usingthe

illustrationsonly,importantsafetynotesandothertipsmaybe

includedinthetext.

Somepiecesmayhaveextraholesthatyouwillnotuse.Use

onlythoseholesindicatedintheinstructionsandillustrations.

NOTE: Withsomanyassembledparts,proper

 alignmentandadjustmentiscritical.While

 tighteningthenutsandbolts,besuretoleave

 roomforadjustments.

NOTE: Thebottlesthataremarked“Poison”isyour

 touchuppaint.Keepawayfromchildren.

CAUTION:Obtainassistance!Ifyoufeellikeyoucan’t

 assemblethePPR500byyourselfthendo

 notattempttodosoasthiscouldresultin

 injury.ReviewtheInstallationRequirements

 beforeproceedingwiththefollowingsteps.



YOUR S/N # CAN

BE FOUND HERE

PPR500

PART LIST

Part #

QTY

DESCRIPTION

BASE FRAME

UPRIGHT

STEEL BRACKET

FOOT PLATE

CHIN UP BAR

REAR BASE FRAME

SHORT STEEL BRACKET

LONG STEEL BRACKET

RIGHT J CUP

LEFT J CUP

LEFT SPOTTER ARM

RIGHT SPOTTER ARM

STEEL PLATE

M12x80mm HEX HEAD BOLT

M12x75mm HEX HEAD BOLT

M6X10mm FLAT HEAD CAP SCREW

M12 WASHER

M12 NYLON LOCKNUT

PROTECTIVE FILM

PLASTIC PAD, 90X46mm

PLASTIC PAD, 46X46mm

PLASTIC PAD, 450X46mm

PPR500

HARDWARE ILLUSTRATION

Part #4 M12 WASHER QTY. 40

Part #2 M6X10mm FLAT HEAD CAP SCREW QTY. 14

Part #1 M12x80mm hex head bolt QTY. 16

Part #5 M12 NYLON LOCKNUT QTY. 20

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Part #2 M12x75mm hex head bolt QTY. 4

PPR500

STEP 1

BE CAREFUL TO ASSEMBLE ALL COMPONENTS

IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:

finger tighten all hardware in this step. DO NOT wrench tighten

until the last step. some components may be pre-assembled.

nylon lock nuts will not fully screw onto bolts, must wrench tighten.

1A. attach Base Frames (A) to Rear Base Frame (F) using:

4 - (#1) m12x80mm hex head bolt

8 - (#4) m12 flat washer

4 - (#5) m12 nylon lock nut

2 - (G) short steel bracket

NOTE:

Please refer to the drawing for correct bolt hole

locations for Foot Plate (D). The bolt holes are 4th

& 6th holes from the Front end of the Base Frame.

1B. Attach Foot Plate (D) to Base Frames (A) using:

4 - (#2) m12x75mm hex head bolt

8 - (#4) m12 flat washer

4 - (#5) m12 nylon lock nut

2 - (N) Steel Plate

PPR500

STEP 1

above shows step 1 assembled

and completed

UNLESS OTHERWISE SPECIFIED:

CHECKED

SIZE

APPLICATION

TITLE:

PROPRIETARY AND CONFIDENTIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

Q.A.

FINISH

DWG. NO.

DATE

USED ON

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH

BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

NEXT ASSY

MATERIAL

NAME

REV

DO NOT SCALE DRAWING

SCALE: 1:50

PPR500 STEP 2

ENG APPR.

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

<INSERT COMPANY NAME HERE>. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

<INSERT COMPANY NAME HERE> IS

PROHIBITED.

COMMENTS:

DRAWN

MFG APPR.

SHEET 1 OF 1

2 1

PPR500

STEP 2

BE CAREFUL TO ASSEMBLE ALL COMPONENTS

IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:

finger tighten all hardware FIRST in this step. wrench tighten all

hardware at the END of step 2C. some components may be pre-assembled.

nylon lock nuts will not fully screw onto bolts, must wrench tighten.

2A. attach Steel Brackets (C) to Base Frames (A) using:

4 - (#1) m12x80mm hex head bolt

8 - (#3) m12 flat washer

4 - (#4) m12 nylon lock nut

NOTE #1:

Please refer to the drawing for correct bolt hole

locations. The bolt holes are 12th & 14th holes

from the end of the Base Frame.

2B. Attach uprights (B) to Steel Brackets (C) using:

4 - (#1) m12x80mm hex head bolt

8 - (#3) m12 flat washer

4 - (#4) m12 nylon lock nut

2C. Attach Chin Up Bar (E) to uprights (B) using:

4 - (#1) m12x80mm hex head bolt

8 - (#3) m12 flat washer

4 - (#4) m12 nylon lock nut

2 - (H) long steel Bracket

NOTE #2:

It is recommedated to install the equipment with at

least two persons.

PPR500

STEP 2

above shows step 2 assembled

and completed

UNLESS OTHERWISE SPECIFIED:

CHECKED

SIZE

APPLICATION

TITLE:

PROPRIETARY AND CONFIDENTIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

Q.A.

FINISH

DWG. NO.

DATE

USED ON

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH

BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

NEXT ASSY

MATERIAL

NAME

REV

DO NOT SCALE DRAWING

SCALE: 1:50

PPR500 STEP 2

ENG APPR.

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

<INSERT COMPANY NAME HERE>. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

<INSERT COMPANY NAME HERE> IS

PROHIBITED.

COMMENTS:

DRAWN

MFG APPR.

SHEET 1 OF 1

2 1

PPR500

STEP 3

BE CAREFUL TO ASSEMBLE ALL COMPONENTS

IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:

some components may be pre-assembled. nylon lock nuts will not fully

screw onto bolts, must wrench tighten.

Adjustable J Cups and Spotter Arms

4A. Attach Left & Right J Cups (J & K) to Uprights (B).

4B. Attach Left & Right Spotter Arms (L & M) to Uprights (B).

NOTE:

SECURELY anchor the machine to the floor using the

anchor holes provided. Please consult a professional

contractor for the actual anchoring of the machine.

PPR500

STEP 3

above shows step 4 assembled

and completed

PPR500

NOTE

PPR500

EXPLODED VIEW

PPR500

S/N # 014770----

please write your serial number in the boxes below

1900 S. Des Plaines Ave.

Forest Park, IL 60130

Phone:(708)427-3555

Fax:(708)427-3556

Hours: M-F 8:30 - 5:00 CST

Body-Solid PPR500 Assembly Manual

Brand: Body-Solid

Model: PPR500

Type: Assembly Manual

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Body-Solid PPR500 Assembly Manual

Body-Solid PPR500 Assembly Manual

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