American Eagle AE-60P4(A) Owner's manual

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

1

Onwer’s Manual

PLANETARY MIXER

Models

AE-60P4(A) and AE-60P2(A)

Rev. 1.01

CONTENTS

Overview 2

Safety Precautions 2

Feature 2

Standard Accessories 3

Specifications 3

Installation 4

Installation Diagram 5

Wiring Diagram 6-8

Mixing Operation 9

Standard mixing procedures 9

Controls Illustrations 10

Maximum Mixing capacity 11

Functions of Accessories 12

Hub Attachments 12

Maintenance 13

General 13

Daily 13

Weekly 13

Periodic 13

Lubrication 13

Electrical 13

Troubleshooting 14

Warranty Information 15

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

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OVERVIEW

AE-60P4(A) is a highly reliable machine that lets you handle even the most demanding of

professional food applications with ease. Its advance 4-speeds design makes it ideal for mixing

every type of dough, as well as for use in preparing eggs, cream, mayonnaise, and other food

products. Model No. AE-60P2(A) is equipped with high torque 2-speeds, which is the best pizza

mixer that manages to handle pizza and bagel dough the way you want.

SAFETY PRECAUTIONS

⎝ WARNING:

The following safety precautions must be observed when operation this machine. Serious

injury or damage may result from failure to do so.

z KEEP HAND & CLOTHING AWAY FROM BOWL AND HUB ATTACHMENTS WHEN IN

OPERATION.

z KEEP RIGID OBJECTS AWAY FROM BOWL AND HUB ATTACHMENTS WHEN IN OPERATION.

z DO NOT USE THIS MACHINE FOR ANY APPLICATIONS OTHER THAN FOOD PROCESSING.

z USE THE MACHINE ONLY WITH THE ELECTRICAL SERVICE SPECIFIED ON ITS NAMEPLATE.

z DISCONNECT THE MACHINE FROM ITS POWER SOURCE BEFORE CARRYING OUT ANY

MAINTENANCE.

z DO NOT DISABLE OR REMOVE THE SAFETY MECHANISMS INCLUDED WITH THE MACHINE.

z DO NOT LEAVE THE MACHINE IN OPERATION UNATTENDED.

z OBSERVE MAINTENANCE AND SAFETY INSPECTION SCHEDULS.

FEATURES

z Rugged cast iron frame for maximum strength and stability.

z Hardened steel drive worm & bronze alloy worm wheel.

z Continuously lubricated, fully gear-driven transmission with hardened steel alloy gears.

z No. 12 (standard size) hub accommodates a variety of attachments for food grinding,

shredding, slicing, etc..

z Built-in timer.

z Listed by ETL. (Conforms to Underwriters Laboratories, Inc. Standard No. 763 and certified

to Canadian Standards Association specification C222, No. 195.)

z Listed by ETL Sanitation. (Conforms to NSF No. 8.)

z Meets food industry Sanitation Standards Committee requirements.

z SAFETY GUARD model conforms to European Union Directives of safety design and

performance.

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

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STANDARD ACCESSORIES

z A high polish stainless steel bowl and a convenient bowl truck.

z Hygiene-compliant aluminum alloy dough hook

z Models other than AE-60P2(A) includes a hygiene-compliant aluminum alloy beater and a

stainless steel whip.

z AE-60P4(A) comes standard configured for 220V/60Hz/1PH or 220V/60Hz/3PH and

AE-60P2(A) comes standard configured for 220V/60Hz/3PH.

z AE-60P4(A) AND AE-60P2(A) have a hand wheel bowl lift. Power lift available at extra

charge.

z Optional standard-sized (No. 12) Hub Attachments & Accessories are available.

SPECIFICATIONS

Model AE-60P4(A) AE-60P2(A)

Bowl Capacity (QT.) 60 60

3HP Motor Electrical (Standard)  220V, 60HZ, 1 PH 25A  220V, 60HZ, 3 PH 8.5A

 220V, 60HZ, 3 PH 8.5A

Agitator R.P.M.

First Speed 100 65

Second Speed 177 97

Third Speed 297

Forth Speed 523

Dimensions L x W x H (inches) 40 x 25 x 55 40 x 25 x 55

Packing Size L x W x H (inches) 47 x 32 x 65 47 x 32 x 65

Net Weight (lbs.) 990 990

Standard Accessories :

Stainless Steel Bowl 1 PC 1 PC

Stainless Steel Wire Whip 1 PC Optional

AL Hook 1 PC 1 PC

AL Beater 1 PC Optional

Bowl Truck 1 PC 1 PC

15-Minute Timer 1 PC 1 PC

6-Foot Cord 1 PC 1 PC

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

INSTALLATION

IMMEDIATELY, BEFORE UNPACKING THE MIXER, INSPECT IT FOR POSSIBLE SHIPPING

DAMAGE AND/OR SHORTAGE. IF YOU FIND THE PACKAGING MATERIAL OR THE

MACHINE IS DAMAGED, INSTANTLY CONTACT THE CARRIER. THIS PROCEDURE MUST

BE FILED WITH THE TRANSPORTATION COMPANY BY YOU WITHIN 3 DAYS OF

DELIVERY. OUR RESPONSIBILITY CEASES WHEN MERCHANDISE IS DELIVERED TO THE

TRANSPORTATION COMPANY AND RECEIPTED FOR. ALSO, TAKE NOTICE TO THE

BRIGHT RED NOTICE ON EACH CRATE—1). CAUTION 2). FREIGHT CONDITION

z BEFORE INSTALLING YOUR MIXER, BE SURE TO CHECK THAT YOUR ELECTRICAL SERVICE

SPECIFICATIONS MATCH THOSE OF YOUR MIXER AS PRINTED ON MIXER’S NAMEPLATE.

z Install the mixer in convenient location that permits easy access to the mixer’s control, and

maintenance access from top, front, and sides.

z Use a level and shims as necessary to ensure that the mixer is installed in a level position from front

to back and left to right.

z The unit should be moved carefully by qualified personnel to avoid injury or damage from toppling.

z Electrical connections should be made by qualified

personnel in accordance with applicable codes and

regulations.

z Permissible voltage fluctuation is ±10% of normal

voltage.

z Be sure to tag any electrical outlets, fuses, or

connections involved in installing the mixer until

installation has been completed.

z THE UNIT MUST BE PROPERLY GROUNDED TO

PREVENT ELECTRICAL SHOCK AND

INTERFERENCE. Use a grounding cable of not less

that the code-determined minimum length. The

diameter of the grounding cable must be the same as

that of the power cable. Each machine must be

separately grounded.

z To move or relate the mixer after it has been installed,

first disconnect the power and grounding cables.

z Be sure the planetary runs in the direction shown by

the arrow in the planetary head. Reverse direction is

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American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

forbidden.

INSTALLATION DIAGRAM (inch)

5

21 30

55

40

24 18

30

25

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

ELECTRICAL DIAGRAM

6

SINGLE PHASE MIXER, TIMER &

A2

14

MC

L1 L2

13

MOTOR

54

CAPACITO

R

GOVERNOR

AE- 60 P4 A

GUARD

21

22

3HP 220/ 60/ 1

95

96

E

L.S.1

A1

ELECTRIC BOX

TIMER

30 MIN

CONTROL PANEL

START

13

3

14

11

2

21

STOP

2

21 22

GUARD

213

*AE-60P4 W/O L.S. 1

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

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CONTROL PANEL

TIME

R

96

95

3 phase

MOTOR

13

21

1

STAR

T

1

14

22

STOP 22

TIMER &

22

21

13

14

MC

A1 A2

EL1 L3 AE- 60P4A

THREE PHASE MIXER,

ELECTRIC BOX

L.S.1

GUARD

L2

GUARD

3

2

1

30 MIN

*AE-60P4 W/O L.S.1

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

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96

95

3HP 4P/8P

MOTOR

TIMER &

22

21

13

14

HIGH

A1A2

EL1L3

AE-60P2A

THREE PHASE MIXER,

ELECTRIC BOX

L.S.1

GUARD

L2

220/60/3

GUARD

CONTROL PANEL

1

TIMER

30 MIN

2

1

2

STOP

HIGH

LOW

SW

95

LOW

96

14

22

21

A1A2

13

4

888

21

13

22

14

22

14

22

1

5

4

3

2

1

A1A2

MC

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

MIXING OPERATION

STANDARD MIXING PROCEDURES

NOTE: Before using a new mixing bowl, and before each use of any mixing bowl or mixing

egg whites or whole eggs, the bowl should be thoroughly washed with hot water and mild

soap. Rinse the bowl with a mild soda or vinegar solution, and then thoroughly rinse it

again with clean water.

1. Always place bowl in position before installing agitator.

2. Be sure the mixing bowl alignment pin at the back of the

bowl is properly engaged with the insertion receptacle in

the center of bowl support.

3. Be sure to seat the bowl properly on the alignment pins on

the bowl support.

4. If using a bowl adapter, install it as you would a bowl, and

then put the bowl in place as usual.

5. Install the agitator by lifting it on to the agitator shaft, and

twist it to the right until the agitator lock engages. To

remove the agitator, raise it on the shaft, twist it to the left,

and pull down.

6. To avoid splatters, add all ingredients before starting

mixer.

7. Select the desired speed. Always stop the machine to

change speeds-never change speeds while mixer is in

operation.

8. Set the timer to the desired mixing time and set timer

switch to ON position, or leave timer at “0” and timer

switch OFF for un-timed mixing. On AE-60P4(A), the timer

switch is integrated with the mixer START switch.

9. Raise the bowl into position using the bowl lift. Never

raised or lower the bowl while the mixer is in

operation.

10. On safety guard models, close the safety guard into

position.

11. Press START to begin mixing. Press stop to stop mixing.

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American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

CONTROL

AE-60P4(A) furnished with two button-switches, which control power to the mixer.

AE-60P2(A) furnished with three button-switches, which control power to the mixer and speed

shifting.

10

POSITION AT 4 SPEED

STOP

1-SPEED

2-SPEED

TIMER

TIMER SWITCH

TIMER

STOP

START

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

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MAXIMUM MIXING CAPACITY

The moisture content of heavy dough is a critical factor when selecting proper mixing speed. You

should never use 2nd speed when mixing heavy dough with an Absorption Ratio (AR) of 50% or

less. To determine the Absorption Ratio (AR) of a product, water weight divide by flour

weight.

Example: Calculate the Absorption Ratio of a mixture containing 5 lbs. of

water and 10 lbs. of flour. 5 ÷ 10 = 0.50 = 50 % = AR

PRODUCT TOOL

AE-60P4(A) AE-60P2(A)

Egg Whites Whip 2 qt. -

Mashed Potatoes Beater 40 lbs -

Mayonnaise (Qts. Oil) Beater 18 qt. -

Meringue (Qts. Water) Whip 1.5 qt. -

Waffle/Pan cake Batter Beater 24 qts. -

Whipped Cream Whip 12 qts. -

Sheet Cake Batter Beater 45 lbs. -

Cup Cake Beater 50 dz. 70 dz.

Layer Cake Beater 70 lbs. 70 lbs.

Pound Cake Beater 55 lbs. 75 lbs.

Sugar Cookie Beater 100 dz. 100 dz.

Bread or Roll Dough (Light/ Medium,

60% AR, =)

Hook

**

Water

30 lbs.

Flour

50 lbs.

Water

36 lbs.

Flour

60 lbs.

Bread or Roll Dough (Heavy, 55% AR,

=)

Hook

**

Water

22 lbs.

Flour

40 lbs.

Water

30 lbs.

Flour

55 lbs.

Thin Pizza Dough, Pasta, Basic Egg

Noodle (40% AR, = , 5 min. max. mix

time)

Hook

*

Water

12 lbs.

Flour

30 lbs.

Water

18 lbs.

Flour

45 lbs.

Medium Pizza Dough (50% AR, =) Hook

*

Water

25 lbs.

Flour

50 lbs.

Water

30 lbs.

Flour

60 lbs.

Thick Pizza Dough (60% AR, =) Hook

**

Water

30 lbs.

Flour

50 lbs.

Water

35 lbs.

Flour

70 lbs.

Raised Donut Dough (65% AR) Hook

**

Water

26 lbs.

Flour

40 lbs.

Water

30 lbs.

Flour

45 lbs.

Whole Wheat read Dough ( 70% AR) Hook

**

Water

30 lbs.

Flour

40 lbs.

Water

35 lbs.

Flour

50 lbs.

z *1st speed only ** 1st speed & 2nd speed only

z = If high gluten flour is used, reduce above dough batch size by 10 %.

z 1 gallon of water weights 8.33 lbs.

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

FUNCTIONS OF ACCESSORIES

DOUGH ARM:

Frequently used for heavy bread dough, and preferable to be used at low speed.

The moisture content of heavy dough is critical when selecting proper mixing

speed. You should never use 2nd speed when mixing heavy dough with an

Absorption Ratio (AR) of 50% or less.

BEATER:

Commonly used for thin batters, cake and mashing potatoes, like stuffing and

preferable to be used at middle speed.

WIRE WHIP:

Best for whipping cream and beating eggs and preferable to be used at high

speed.

BOWL

New mixers bowls and agitators (beaters, whip, and dough arms) should be thoroughly washed

with hot water and mild soap solution, rinsed with either a mild soda or vinegar solution, and

thoroughly rinsed with clean water BEFORE being put into service. This cleaning procedure

should also be followed for bowls and agitators before whipping egg whites with or whole eggs.

HUB ATTACHMENTS

The mixer’s standard-sized, No. 12 hub accommodates a variety of optional attachments. To

install an attachment, loosen the thumbscrew on the attachment hub and remove the hub cover

plug. Insert the attachment into the attachment hub making certain that the square shank of the

attachment is in the square driver of the mixer. Secure the attachment by tightening the

thumbscrew. Be sure to follow the manufacturer’s installation, operation, and safety instructions

for the hub attachment. Attachment hub should not be used while mixing.

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American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

13

MAINTENANCE

NOTE: ALL MAINTENANCE WORK SHOULD BE DONE ONLY AFTER UNIT HAS BEEN

DISCONNECTED FROM ELECTRICAL POWER AND GROUNDING.

General

Clean the mixer after each day’s use. It should be wiped with a clean, damp cloth. Use a soft brush to

clean areas that are difficult to clean with a cloth. NEVER USE A METAL OR OTHER TYPE OF STIFF

BRUSH TO CLEAN THE MIXER. NEVER CLEAN THE MIXER WITH A WATER HOSE OR ANY TYPE

OF FLUID UNDER PRESSURE OR IN HIGH QUANTITY.

Daily

z Clean the mixer regularly after each day’s use.

z Do not run the mixer continuously for long periods.

z Wash the bowl, agitators, and attachments according to normal food-contact equipment procedures

after each use.

Weekly

z Inspect planetary mechanism and transmission case for leaks or damage. CONTACT YOUR LOCAL

SERVICE REPRESENTATIVE IF IT BECOMES NECESSARY TO REPACK THE BALL BEARING.

Use of unapproved grease or lubricants may lead to damage and may void the manufacturer’s

warranty.

Periodic

z Lubricate the bowl lift semi-annually, or more often under heavier use.

z Inspect the drip cup periodically for moisture or lubricant dripping. Remove the cup and wipe it with a

soft cloth.

Lubrication

z The mixer comes with grease-packed ball bearing and/or roller bearing that do not require regular

lubrication. When it becomes necessary to repack them, contact your authorized service

representative or AMERICAN EAGLE.

z The polished drip cup protects against lubricant seeping out of the planetary into the bowl. The drip

cup should be wiped clean monthly and inspected for excessive leakage. The drip cup may be

removed by pulling down on it. (SEE NOTE 1)

z The bowl slideways and bowl-lift-unit require periodic lubrication with a small quantity of

high-quality mineral oil that may be applied with a cotton swab or by fingertip. (SEE NOTE 2)

Electrical

z The mixer’s electrical system does not require electrical maintenance under normal use. Should

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

service be required, contact your local service representative or AMERICAN EAGLE.

NOTES 1:

The DRIP RING or SAFETY GUARD should be inspected

periodically for moisture or lubricant dripping. Remove the

cup and wipe it with a soft cloth. A large flat blade

screwdriver may be used to remove the drip cup after remove

the screw.

NOTES 2:

To make sure the operation function, The Bowl lift slideways (No. 1),

Bowl lift gear (No. 3), Bowl lift drive gear (No. 5) and Hand wheel

should be lubricated semi-annually, or more often under heavy usage.

If bowl lift is not so smooth as it normally does, following checks are

required:

a. Removing the two Screws (No. 4) and Apron (No.2) and apply a

light coat of lubriplate to both slideways (No. 1) and bowl lift gear

(No. 3).

b. Remove Rear cover of column. Drip some oil to oil groove ( No. 5)

and oiler (No. 6).

c. Fill oil to oil cup (No. 7) in the clamping ring of hand wheel.

TROUBLESHOOTING

PROBLEM PROBABLE CAUSE REMEDY

Mixing shaft won’t turn. ⇒Loose electrical connection(s). ⇒Tighten electrical connection.

Oil leakage ⇒Oil seals worn ⇒Call for authorized service.

Bowl lifter too tight ⇒Handle guides need oil. ⇒Lubricate as needed

Motor overheats ⇒Power supply problem. ⇒Check power supply voltage.

Motor stop ⇒Overload.

⇒Speed too high.

⇒Wrong agitator.

⇒Correct load

⇒Decrease speed

⇒Install correct agitator.

Gearbox noise ⇒Insufficient lubricant. ⇒Add oil

Motor works, but agitator

doesn’t rotate.

⇒Transmission problem

⇒ Call for authorized service.

Speed select binds ⇒Gears are not proper engaged. ⇒Turn machine off, then rotate

14

2

1

3

4

HANDWHEE

L

7

5

6

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

15

planetary head. Re-select speed.

Lose speed ⇒Grease jam. ⇒Operating in loading

AMERICAN EAGLE AE-60P4(A) AND AE-60P2(A) PLANETARY MIXER

WARRANTY INFORMAITON

LIMITED WARRANTY

Parts : 1 YEAR . Labor : 90 DAYS

PARTS:

American Eagle Food Machinery, Inc. warrants to the original purchaser/user of every American eagle Food Machinery, Inc.

Product that the Product will be free from defects in material or workmanship for a period of one (1) year form the date of

acquisition when installed and operated according to our instruction, OR eighteen (18) months form the date of shipment form

our factory to our dealer, whichever expires first.

LABOR:

American Eagle Food Machinery, Inc. will, during its normal business hours, or through an authorized service representative

repair or replace all parts found to be defective under this warranty without charge for labor for a period of ninety (90) days from

the date of acquisition.

THIS WARRANTY IS CONDITIONAL UPON NOTIFICATION OF AMERICAN EAGLE FOOD MACHINERY, INC. BEING

NOTIFIED OF ANY DEFECTS IN MATERIALS OR WORKMANSHIP WITHIN THIRTY (30) DAYS OF OCCURRENCE.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. AMERICAN EAGLE

EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR EXPRESSED OR IMPLIED

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

THE LIABLITY OF AMERICAN EAGLE FOOD MACHINERY, INC. IS EXPRESSLY LIMITED TO REPAIRING

EQUIPMENT THAT PROVES TO BE DEFECTIVE IN MATERIALS OR WORKMANSHIP WTHIN THE WARRANTY

PERIOD STATED ABOVE. AMERICAN EAGLE FOOD MACHINERY, INC. EXPRESSLY EXCLUDES LIABILITY FOR

INCIDENTAL OR CONSEQUENTIAL DAMAGES TO PURCHASR /OWNER OR ANY THIIRD PARTY, INCLUDING BUT

NOT LIMITED TO AND WITHOUT LIMITATION DAMAGES ARISING FORM PERSONAL INJURIES, LOST PROFITS,

LOSS OF BUSINESS OPPORTUNITY, LOSS OF PROPERTY, ECONOMIC LOSSES OR STATUTORY OR EXEMPLARY

DAMAGES WHETHER THROUGH NELIGENCE, WARRANTY, STRICT LIABILITY OR OTHERWISE.

THIS WARRANTY IS GIVEN SOLELY TO THE ORIGINAL PURCHASER/USER OF THE PRODUCT. NO WARRANTY IS

GIVEN OR IMPLIED TO SUBSEQUENT TRANSFEREES.

THIS WARRANTY SHALL NOT TAKE EFFECT UNTIL AND UNLESS A PROPERLY COMPLETED AND SIGNED WARRANTY

REGISTRATION FORM HAS BEEN RECEIVED BY AMERICAN EAGLE FOOD MACHINERY, INC. WTHIN 30 DAYS FORM

DATE OF INSTALLATION.

This is the sole Warranty Agreement between American Eagle Food Machinery Inc. and the Purchaser User. No other

agreements are implied, authorized, or assumed, whether by American Eagle Food Machinery Inc. or any third party.

WARRANTY REGISTRATION RECORD

INSTRUCTIONS: YOU MUST REGISTER WITHIN 30 DAYS UPON THE PURCHASE DATE IN

ORDER FOR THE WARRANTY TO BE EFFECTIVE MAIL TO

A

MERICAN EAGLE FOOD

MACHINERY, INC.

Model

Serial No.

Purchase Date

Purchased From

Salesperson

Telephone No.

Warranty Sent On

American Eagle Food Machinery, Inc. AE-60P4 & 2(A) Owner’s Manual

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