SICK LD-PeCo People Counter Operating instructions

Brand: SICK

Model: LD-PeCo People Counter

Type: Operating instructions

OPERATING INSTRUCTIONS

LD-PeCo

People Counter

People counting easy made

Operating Instructions

LD-PeCo People Counter

Software Versions

SICK AG Waldkirch

Auto Ident, Reute Plant

Nimburger Strasse 11

79276 Reute

Germany

Trademark

Windows 95/98

, Windows NT4.0

, Windows 2000

and Windows XP

are registered

trademarks of the Microsoft Corporation in the USA and other countries.

Acrobat

Reader

is a trademark of Adobe Systems Incorporated.

Latest Manual Version

For the latest version of this manual (PDF), see www.sick.com.

Software /Tool Function Version

LD-PeCo SICK Firmware V 36-030704_R

PeCo Setup Configuration software V 1.0.x

Operating Instructions

LD-PeCo

Table of Contents

Contents

1 Notes On This Document .........................................................................................11

1.1 Function..................................................................................................................11

1.2 Target audience .....................................................................................................11

1.3 Information Content...............................................................................................11

1.4 Symbols Used.........................................................................................................12

2 Safety Information ....................................................................................................13

2.1 Safety Standards ...................................................................................................13

2.2 Authorized users ....................................................................................................13

2.3 Intended Use ..........................................................................................................13

2.4 Operating Reliability...............................................................................................14

2.5 General Safety Information and Protective Measures ........................................14

2.6 Quick Stop and Quick Restart...............................................................................16

2.7 Environmental information....................................................................................16

3 Product Description ..................................................................................................17

3.1 Design of the unit...................................................................................................17

3.2 Scope of delivery....................................................................................................20

3.3 System Requirements ...........................................................................................21

3.4 Operating Principle ................................................................................................23

3.5 Displays and Controls............................................................................................25

4 Installation .................................................................................................................27

4.1 Overview of the Installation Steps ........................................................................27

4.2 Preparations for Installation..................................................................................27

4.3 Mounting and adjustment accessories................................................................28

4.4 Conditions for mounting........................................................................................31

4.5 Mounting and Adjusting the Device......................................................................34

4.6 Disassembling the device .....................................................................................38

5 Electrical installation ................................................................................................39

5.1 Overview of installation steps ...............................................................................39

5.2 Electrical installation preparations.......................................................................39

5.3 Electrical connection and cables..........................................................................41

5.4 Pin assignment of the connections ......................................................................43

5.5 Performing electrical installation..........................................................................44

5.6 Pin assignment/Colours of cable wires................................................................50

6 Startup and Configuration .......................................................................................53

6.1 Overview of the startup procedure .......................................................................53

6.2 Quick-Start with Default Settings..........................................................................53

6.3 PeCo Setup Configuration Software .....................................................................54

6.4 Configuration of the LD-PeCo................................................................................55

6.5 Setup.......................................................................................................................57

6.6 Maintenance ..........................................................................................................70

6.7 Counter Reading ....................................................................................................79

6.8 Switching Off the LD-PeCo.....................................................................................80

6.9 Default Settings of LD-PeCo and PeCo Setup......................................................81

6.10 De-Installation of the "PeCo Setup" Software ......................................................82

7 Maintenance ..............................................................................................................83

7.1 Maintenance during operation .............................................................................83

7.2 Cleaning the LD-PeCo ............................................................................................83

7.3 Checking and replacing the dry agent cartridge..................................................86

7.4 Replacing a LD-PeCo .............................................................................................87

8 Troubleshooting.........................................................................................................89

8.1 Overview of Possible Errors and Malfunctions ....................................................89

8.2 Monitoring Error and Fault Signs..........................................................................89

8.3 Troubleshooting .....................................................................................................89

8.4 SICK Support ..........................................................................................................92

9 Technical Data...........................................................................................................93

9.1 Variants-Overview ..................................................................................................93

Operating Instructions

LD-PeCo People Counter

Table of Contents

9.2 Data sheet of LD-PeCo5,5/LD-PeCo15 People Counter..................................... 94

9.3 Data sheet of LD-PeCo3100 People Counter...................................................... 95

9.4 Dimensional drawings........................................................................................... 96

10 Appendix .................................................................................................................... 99

10.1 Overview of Appendix ............................................................................................ 99

10.2 Order information ................................................................................................100

10.3 Dimensional drawings of the accessoires .........................................................102

10.4 Supplementary documentation..........................................................................104

10.5 Data Communication via RS 422 Interface.......................................................105

10.6 Help in case of problems while starting the LD-PeCo.......................................120

10.7 EC Declaration of Conformity..............................................................................121

Operating Instructions

LD-PeCo

Figures and Tables

Abbreviations used

DSP Digital Signal Prozessor

LD Ladar Digital (Ladar = Laser Radar)

LED Light Emitting Diode

PeCo People Counter

Tables

Tab. 1-1: Target group of this document ....................................................................... 11

Tab. 2-1: Required qualification for starting up the LD-PeCo....................................... 13

Tab. 2-2: Power consumption of the LD-PeCo............................................................... 16

Tab. 3-1: Versions of the LD-PeCo.................................................................................. 20

Tab. 3-2: Scope of delivery of the LD-PeCo5,5/LD-PeCo15 ......................................... 20

Tab. 3-3: Scope of delivery of the LD-PeCo3100 .......................................................... 20

Tab. 3-4: Product Features and Functions (Overview).................................................. 21

Tab. 3-5: Applications of the LD-PeCo............................................................................ 22

Tab. 3-6: Meaning of the LEDs inside of the LD-PeCo5,5/LD-PeCo15........................ 26

Tab. 5-1: Wire cross-section and permitted cable length between LD-PeCo

and power supply............................................................................................. 39

Tab. 5-2: LD-PeCo5,5/15: Terminal assignment of the 10-pin terminal block

on the terminal board...................................................................................... 43

Tab. 5-3: LD-PeCo3100: Terminal assignment of the 20-pin Harting plug-in

connection........................................................................................................ 43

Tab. 5-4: Power consumption of the LD-PeCo............................................................... 45

Tab. 5-5: Data characteristics for the switching outputs "Count IN" and

"Count OUT"...................................................................................................... 47

Tab. 5-6: Maximum cable lengths between the LD-PeCo and host ............................. 48

Tab. 5-7: Maximum cable length between the LD-PeCo and host............................... 49

Tab. 5-8: LD-PeCo5,5/LD-PeCo15: Pin assignment of cable no. 1025703 ............... 50

Tab. 5-9: LD-PeCo5,5/LD-PeCo15: Pin assignment/wire colours of cable

no. 1027214.................................................................................................... 51

Tab. 5-10: LD-PeCo3100: Pin assignment/wire colours of the cable

no. 6032770.................................................................................................... 52

Tab. 6-1: PeCo Setup: Selection of the user access level in the

"Program Settings" dialog box......................................................................... 56

Tab. 6-2: PeCo Setup: Meaning of the symbols in the status line ............................... 59

Tab. 6-3: PeCo Setup: Meaning of the counters ........................................................... 68

Tab. 6-4: PeCo Setup: Sample for counter request and display .................................. 68

Tab. 6-5: PeCo Setup: Buttons on the "Commands" tab .............................................. 71

Tab. 6-6: PeCo Setup: Meaning of the parameter "Difference between

segments" ........................................................................................................ 73

Tab. 6-7: PeCo Setup: Meaning of the parameter "Tolerance for measured

profile“.............................................................................................................. 75

Tab. 6-8: PeCo Setup: Buttons on the "Commands" tab .............................................. 76

Tab. 6-9: LD-PeCo and PeCo Setup default settings (excerpt)..................................... 81

Tab. 8-1: Troubleshooting for LD-PeCo .......................................................................... 90

Tab. 9-1: Versions of the LD-PeCo.................................................................................. 93

Tab. 9-2: Technical specifications of LD-PeCo5,5/LD-PeCo15.................................... 94

Tab. 9-3: Technical specifications of LD-PeCo3100..................................................... 95

Tab. 9-4: Conversion table for dimensional drawing of LD-PeCo3100

(Fig. 9-2, Page 97) ........................................................................................... 98

Tab. 10-1: Versions of the LD-PeCo................................................................................100

Tab. 10-2: Available accessories: Mounting accessoires for LD-PeCo5,5/

LD-PeCo15 .....................................................................................................100

Tab. 10-3: Available accessories: Cables for LD-PeCo5,5/LD-PeCo15 .......................100

Operating Instructions

LD-PeCo People Counter

Figures and Tables

Tab. 10-4: Available accessories: Mounting accessories for LD-PeCo3100............... 100

Tab. 10-5: Available accessories: Cables for LD-PeCo3100........................................ 101

Tab. 10-6: Available accessories: Spare part for LD-PeCo3100.................................. 101

Tab. 10-7: Available accessories: Scan finder (laser detector).................................... 101

Tab. 10-8: Supplementary documentation.................................................................... 104

Tab. 10-9: Data communication: Terminology used ..................................................... 105

Tab. 10-10: Service Code.................................................................................................. 105

Tab. 10-11: Data communication: Used terminology ..................................................... 106

Tab. 10-12: Data communication: Frame format............................................................ 106

Tab. 10-13: Data communication: Example for packing a BYTE String in the

big endian format.......................................................................................... 107

Tab. 10-14: Data communication: Header Format of the first UPF Package in

a package sequence..................................................................................... 107

Tab. 10-15: Data communication: Header Format of the following UPF packages

in a package

sequence ....................................................................................................... 107

Tab. 10-16: Data communication: Header format of a UPF package sequence

comprising a single

package ......................................................................................................... 108

Tab. 10-17: Data communication: Example for package seperation ............................ 108

Tab. 10-18: RS 422 Interface: IF package format .......................................................... 108

Tab. 10-19: RS 422 Interface: Number of bytes in a complete IF Package.................. 109

Tab. 10-20: Available services.......................................................................................... 109

Tab. 10-21: Command: Set_CountDirection.................................................................... 110

Tab. 10-22: Respone of LD-PeCo: Service Code 9003h................................................. 110

Tab. 10-23: Command: Reset_CountingData.................................................................. 110

Tab. 10-24: Respone of LD-PeCo: Service Code 9006h................................................. 110

Tab. 10-25: Command: Get_SystemStatus ..................................................................... 111

Tab. 10-26: Respone of LD-PeCo: Service Code 900Dh................................................. 111

Tab. 10-27: Command: Get_CountingData ..................................................................... 111

Tab. 10-28: Response of LD-PeCo: Service Code 900Eh ............................................... 111

Tab. 10-29: Service Code: DO_RESET (request command) ........................................... 120

Tab. 10-30: Response to DO_RESET................................................................................ 120

Operating Instructions

LD-PeCo

Figures and Tables

Figures

Fig. 2-1: Scanner head of the LD-PeCo............................................................................ 15

Fig. 3-1: Design of the LD-PeCo5,5/LD-PeCo15............................................................. 18

Fig. 3-2: Design of the LD-PeCo3100 .............................................................................. 19

Fig. 3-3: Measuring principle of the LD-PeCo (schematic) and used

coordinated system............................................................................................ 23

Fig. 3-4: Measuring principle of the LD-PeCo with two light curtains A and B.............. 23

Fig. 3-5: Counting more than one person simultaneously in the count area................ 24

Fig. 3-6: Selectable count directions of the LD-PeCo (default setting: IN = from

Scan A to Scan B) ............................................................................................... 24

Fig. 3-7: LEDs inside of the LD-PeCo5,5/LD-PeCo15..................................................... 25

Fig. 4-1: Hinged foot of the pipe clamping system for the mounting of

LD-PeCo5,5/LD-PeCo15 .................................................................................... 28

Fig. 4-2: Adjustment holder no. 2018303 for installation of LD-PeCo3100

onto a surface..................................................................................................... 29

Fig. 4-3: Adjustment holder no. 2018304 for mounting the LD-PeCo3100

on a pipe. ............................................................................................................ 29

Fig. 4-4: Scan finder (no. 6020756)................................................................................ 30

Fig. 4-5: Estimating the working width ............................................................................ 31

Fig. 4-6: Installation example: Front view of 2 parallel LD-PeCo5,5/LD-PeCo15......... 32

Fig. 4-7: Installation example: Top view of 2 parallel LD-PeCo5,5/LD-PeCo15

(offset) ................................................................................................................. 32

Fig. 4-8: Example: Methods to avoid the entering of the count area from the

side (top view)..................................................................................................... 33

Fig. 4-9: Coordinate system used by LD-PeCo and angles of rotation in the

axises................................................................................................................... 34

Fig. 4-10: Installing the LD-PeCo3100 with the adjustment holder/mast holder

on the pipe .......................................................................................................... 36

Fig. 4-11: Mind the correct orientation of the hinged foot, to make an alignment

of the LD-PeCo5,5/LD-PeCo15 possible........................................................... 37

Fig. 4-12: During the installation of the LD-PeCo5,5/LD-PeCo15 under a false

ceiling check the clearance of the pipe. ........................................................... 37

Fig. 4-13: Align the LD-PeCo5,5/LD-PeCo15 with a spirit-level. ...................................... 37

Fig. 4-14: Example: Storage of the LD-PeCo5,5/LD-PeCo15 in the original

package............................................................................................................... 38

Fig. 5-1: Principle of connection of the LD-PeCo............................................................. 41

Fig. 5-2: Terminal board of the LD-PeCo 5,5 /LD-PeCo 15 ............................................ 41

Fig. 5-3: Electrical connection: Harting plug of the LD-PeCo3100 ................................ 42

Fig. 5-4: Housing of the 20-pin Harting connector (socket) ........................................... 42

Fig. 5-5: LD-PeCo5,5/LD-PeCo15: Structure of the terminal board .............................. 45

Fig. 5-6: LD-PeCo5,5/LD-PeCo15: Connection of the power supply ............................. 46

Fig. 5-7: LD-PeCo3100: Connection of the supply voltages........................................... 46

Fig. 5-8: LD-PeCo5,5/LD-PeCo15: Alignment of the "Count IN" switching output/

output signal ....................................................................................................... 47

Fig. 5-9: LD-PeCo3100: Alignment of the switching output "Count IN"/

output signal ....................................................................................................... 47

Fig. 5-10: LD-PeCo5,5/LD-PeCo15: Connection of the RS 422 interface....................... 49

Fig. 5-11: LD-PeCo3100: Connection of the RS 422 interface........................................ 49

Fig. 5-12: Connection of the PC with Setup cable 1 for LD-PeCo5,5/LD-PeCo15 .......... 50

Fig. 5-13: Connection of the PC with Setup cable 3 for LD-PeCo5,5/LD-PeCo15 .......... 51

Fig. 6-1: PeCo Setup: "Program Settings" dialog box...................................................... 56

Fig. 6-2: PeCo Setup: "LD People Counter Setup" dialog box ........................................ 56

Fig. 6-3: PeCo Setup: "Options for Setup" dialog box ..................................................... 57

Fig. 6-4: PeCo Setup: "Step 1" dialog box........................................................................ 58

Fig. 6-5: PeCo Setup: "Protocol" dialog box..................................................................... 58

Fig. 6-6: PeCo Setup: "Step 2" dialog box........................................................................ 59

Operating Instructions

LD-PeCo People Counter

Fig. 6-7: PeCo Setup: "Step 3" dialog box ........................................................................60

Fig. 6-8: PeCo Setup: Display of the reference levels created by the LD-PeCo.............61

Fig. 6-9: PeCo Setup: Learn outline: Sample for creating regional reference levels ....62

Fig. 6-10: PeCo Setup: "Step 4" dialog box ........................................................................63

Fig. 6-11: Candidate and object parameters .....................................................................64

Fig. 6-12: PeCo Setup: Dialog box „Step 5“ .......................................................................65

Fig. 6-13: PeCo Setup: "Step 6" dialog box ........................................................................67

Fig. 6-14: PeCo Setup: "Ready. The People Counter Is Counting" dialog box..................67

Fig. 6-15: PeCo Setup: "Scanner" tab.................................................................................70

Fig. 6-16: PeCo Setup: "Scans/Segments" tab..................................................................71

Fig. 6-17: PeCo Setup: Sample for the new measured outline.........................................72

Fig. 6-18: PeCo Setup: Sample for the reference levels created by the LD-PeCo...........73

Fig. 6-19: PeCo Setup: "Borders" tab and diagram for setting the borders.....................74

Fig. 6-20: PeCo Setup: "Objects" tab ..................................................................................75

Fig. 6-21: PeCo Setup: "Commands" tab............................................................................76

Fig. 6-22: PeCo Setup: "Debug Mode" dialog box..............................................................77

Fig. 6-23: PeCo Setup: "Counting Data" dialog box ...........................................................79

Fig. 6-24: PeCo Setup: "Settings for Count Mode" dialog box...........................................79

Fig. 7-1: LD-PeCo5,5/LD-PeCo15: Cleaning the viewing windows.................................84

Fig. 7-2: LD-PeCo3100: Cleaning the viewing windows..................................................84

Fig. 7-3: Cleaning the glass window in the scanner head of the laser

measurement system .........................................................................................85

Fig. 7-4: Position of the dry agent cartridge at LD-PeCo3100........................................86

Fig. 7-5: View of an new and exhausted dry agent cartridge no. 5306179 ..................86

Fig. 9-1: Dimensions of LD-PeCo5,5/LD-PeCo15............................................................96

Fig. 9-2: Dimensions of LD-PeCo3100.............................................................................97

Fig. 10-1: Dimensions of the adjustment holder no. 2018303 for LD-PeCo3100 ...... 102

Fig. 10-2: Dimensions of the combination of the adjustment holder no. 2018303

with mast holder no. 2018304 for LD-PeCo3100......................................... 102

Fig. 10-3: Dimensions of the setup cable 1 (no. 1025703) for LD-PeCo5,5/

LD-PeCo15........................................................................................................ 103

Fig. 10-4: Dimensions of the setup cable 3 (no. 1027214) for LD-PeCo5,5/

LD-PeCo15........................................................................................................ 104

Fig. 10-5: Example for the communication between PC and People Counter.............. 112

Fig. 10-6: Copy of the EC Declaration of conformity, page 1 (scaled down in size) ..... 121

Operating Instructions

LD-PeCo

Installation Procedure (Overview, no instructions)

Note Avoid starting the LD-PeCo and the connected PC/host simultaneously.

1. Check the delivery to make sure that none of the components are missing.

2. Mount and align the LD-PeCo on the counting area.

LD-PeCo5,5 and LD-PeCo15:

1. Open the LD-PeCo housing. To do so, loosen the five clamps on the cover.

2. Lead the connection cable(s) through the PG 11 conduit threads on the rear of the

housing.

3. Connect the 24 V DC power supply to the 10-pin terminal block on the terminal board.

Use thereby a wire cross-section of at least 1mm

(18 AWG) at a maximum length of

20 m (65.6 ft).

Do not switch on the power supply yet!

4. Depending on application, connect the switching outputs Count IN and Count OUT at

the 10-pin terminal block (cross-section at least 0.25 mm

(24 AWG)).

5. To configure the LD-PeCo, connect temporarily the prefabricated setup cable 1.

In order to do that, replace the socket at the interface adapter by the 9-pin D Sub socket

of the setup cable 1 (no. 1025703).

6. Connect the 24 V DC supply voltage for the LD-PeCo5,5/LD-PeCo15 via the two wires

with banana plugs (red = +, black = –) of the setup cable 1.

7. Switch on the power supply for the LD-PeCo5,5/LD-PeCo15.

The device initiates a self-test and starts using the factory default settings.

The green LED flashes. The scanner head starts to rotate.

The LD-PeCo does not start counting immediately because its field of view (outline) has

to be taught in first.

8. Connect the 9-pin D Sub plug of the setup cable 1 to the RS 422/RS 232 interface con-

verter (e.g. B&B Model 4WSDR9). The pin assignment of the plug is defined for the in-

terface converter B&B Model 4WSDR9.

9. Connect the PC to the RS 422/RS 232 interface converter.

Use a RS 232 data cable with 1:1 pin assignment (extension cable).

10. Further information can be found by the section “All LD-PeCo:“, Page 10.

LD-PeCo3100:

1. Remove the unconnected 20-pin Harting connector from the rear of the unit.

2. Lead the connection cable(s) through the PG 11 conduit thread of the connector and

wire the plug-inlet (screw terminals) according to the connection diagram. Consider the

recommendations for the wire cross-section (see above).

3. To configure the LD-PeCo3100 connect temporarily the prefabricated setup cable

no. 6032770. Connect the 20-pin Harting connector of this cable to the unit.

4. Route the supply voltage for the electronics of the LD-PeCo3100 via the two open wires

of the setup cable (white = +, brown = –). The heater will not be supplied with voltage.

5. Switch-on the supply voltage for the LD-PeCo3100.

The LD-PeCo3100 will start after the selft-test using the default settings.

The unit does not start counting because its field of view (outline) has to be taught in

first.

6. Connect the 15-pin D Sub HD plug of the setup cable by user specific cableing (adapter)

to a RS 422/RS 232 converter (e.g. B&B Modell 4WSD9R).

Operating Instructions

LD-PeCo People Counter

7. Connect the PC to the RS 422/RS 232 interfaceconverter.

Use a RS 232 data cable with 1:1 pin assignment (extension cable).

8. Further information can be found in the following section “All LD-PeCo:“

All LD-PeCo:

1. Switch on your PC and start Windows

(minimum requirement: Windows 95

2. Install the supplied CD-ROM-based PeCo Setup configuration software on the PC.

3. Start the PeCo Setup configuration software user interface.

4. Choose the menu language and PC port.

5. Click S

ETUP on the "LD People Counter Setup" dialog box.

PeCo Setup establishes a connection with the LD-PeCo.

6. Follow the instructions in the dialog boxes.

7. Once you have configured the device, send the parameters to the LD-PeCo.

The count mode starts.

8. The LD-PeCo will now detect and count persons who completely cross the light curtains

of both scan beams in one of either directions.

9. Check the count results which are displayed on the PeCo Setup.

10. If appropriate, optimize the parameter values in the M

AINTENANCE menu and send them

to the LD-PeCo again.

11. Save the final parameter set as a configuration file (".par“) to the desired directory on

the hard disk (default: "PeCoSetup/Data").

12. The LD-PeCo is ready for operation.

13. Switch-off the supply voltage for LD-PeCo.

LD-PeCo5,5 and LD-PeCo15:

¾ Remove the setup cable 1 from the interface adapter and re-connect the cable to the

connection board.

LD-PeCo3100:

¾ Remove the setup cable no. 6032770 from the unit and connect the user specific

20-pin Harting connector.

Operating Instructions Chapter 1

LD-PeCo

Notes On This Document

1 Notes On This Document

1.1 Function

This document provides instructions for the technical staff on the installation and operation

of the LD-PeCo People Counter in the following variants:

• LD-PeCo5,5 with RS 422 data interface

(mounting height of between 2.5 m (8.2 ft) and 5.5 m (18 ft)), IP 40

• LD-PeCo15 with RS 422 data interface

(mounting height of between 5.5 m (18 ft) and 15 m (49.2 ft)), IP 40

• LD-PeCo3100 with RS 422 data interface and internal heater

(mounting height of between 3.0 m (9.8 ft) and 15 m (49.2 ft)), IP 67

The LD-PeCo is based on the LD-OEM1000 Laser Measurement System and is used with an

internal application (program) for counting people.

The document contains information on:

• Installation and electrical installation

• Startup and configuration (parametrisation)

• Maintenance

• Troubleshooting

• Replacing the people counter

Important In the following, the people counter and all its variants will simply be referred as

"LD-PeCo" unless a distinction is required (LD-PeCo5,5, LD-PeCo15 or LD-PeCo3100).

1.2 Target audience

The target group of this document are persons assigned for the following tasks:

1.3 Information Content

This document contains all information for the installation, electrical installation and the

starting up of the LD-PeCo with the factory default settings.

Step-by-step instructions are provided for all relevant activities.

The PeCo Setup configuration software is used to configure the LD-PeCo for application-

specific situations and to request the measurement values for displaying the count results

on a PC.

For further information on the laser measuring technology, please contact the Auto Ident

division at SICK AG or visit the SICK Web site at www.sick.com.

Tasks Target group

Installation, electrical installation,

maintenance, replacing the device

Qualified staff, e.g. service technicians and factory electri-

cians

Startup and configuration Qualified staff, e.g. technicians or engineers

Tab. 1-1: Target group of this document

Chapter 1 Operating Instructions

LD-PeCo People Counter

Notes On This Document

1.4 Symbols Used

In order to gain easier access, certain information on this document are emphasised as

follows:

NOTICE

Notice!

Indicates a potential risk of damage or impairment on the functionality of the LD-PeCo.

WARNING

Warning notice!

A warning notice indicates a real or a potential danger. It should protect you against

accidents.

The safety symbol next to the warning notice indicates the cause of the accident. e.g. due

to electricity. The warning levels (CAUTION, WARNING, DANGER) indicate the seriousness of

the risk.

¾ Read and follow the warning notices carefully.

Reference Italic script denotes a reference for further information.

Important This important note informs you about specific features.

Explanation An explanation provides background knowledge of technical nature.

Recommendation Recommendations provide advice on how to carry out a task more effectively.

Default settings Default settings are highlighting a section in which the default factory settings are listed.

AUD RATE This script is used for terms found in the user interface of the PeCo Setup configuration

software.

This symbol highlights a section that describes what steps are involved in using the PeCo

Setup configuration software.

This symbol indicates supplementary technical documentation.

¾ There is a procedure which needs to be carried out. This symbol indicates operational

instructions which only contain one operational step or operational steps in warning notices

which do not have to be followed in any particular order.

Operational instructions comprising several steps are denoted using consecutive numbers.

Operating Instructions Chapter 2

LD-PeCo

Safety Information

2 Safety Information

This chapter deals with your safety and operator safety in the operational area.

¾ Read this chapter carefully before using the LD-PeCo.

2.1 Safety Standards

The LD-PeCo was designed and manufactured considering a hazard analysis and in

accordance with carefully selected harmonized standards, as well as other technical

specifications. As a result, the LD-PeCo meets the current technical requirements.

The recognized technical regulations were applied and observed during the development

and the production. The quality standard is ensured by a certified quality management

system to DIN EN ISO 9001: 2000 during the development and the production at SICK AG.

Users who operate the device correctly will be sufficiently protected, if they observe all the

safety information supplied in these operating instructions.

2.2 Authorized users

For correct and safe functioning, the LD-PeCo must be installed, operated and maintained

by sufficiently qualified staff.

NOTICE

Repairs on the LD-PeCo are only allowed to be carried out by qualified and authorised

SICK AG service staff.

The following qualifications are required for different activities:

2.3 Intended Use

The LD-PeCo is a non-contact people counter designed for stand-alone operation in

commercial and light industrial environments as well as the residential environment.

The variant LD-PeCo3100 with integrated heater can be operated in areas requiring a high

protection class and/or where ambient temperature drops to –25 °C.

It is ideal for determining and analyzing visitor flows in shopping centers, department

stores, or event centers and can also be used for building control purposes (e.g. controlling

the air conditioning). The LD-PeCo outputs count data via the data interface as well as count

pulses via its switching outputs. The counting data for incoming and outgoing persons

depend on the moving direction.

Tasks Qualification

Installation, maintenance – Practical technical training

– Knowledge of current health and safety regulations at the

work-place

Electrical installation,

replacing the device

– Practical electrical training

– Knowledge of current electrical safety regulations

Startup and configuration – Basic knowledge of the Windows

operating system

– Basic knowledge of data transfer

Processing Measured Val-

ues in IT Systems

– Knowledge of programming applications

Tab. 2-1: Required qualification for starting up the LD-PeCo

Chapter 2 Operating Instructions

LD-PeCo People Counter

Safety Information

Important Annulment of the manufacturer warranty!

The warranty will be lost if there are amendments on the unit, e.g. opening the housing (for

LD-PeCo5,5/LD-PeCo15 the housing of the internal laser measurement system), or during

mounting and electrical installation or in case of amending the SICK-Software.

¾ Only operate the LD-PeCo, depending on type, in ambient air temperature limit (see

Chapter 9 Technical Data, Page 93).

The LD-PeCo operator must ensure that:

• The device is only implemented in accordance with the named specifications and

environmental conditions (see Chapter 9.2, Page 94 respectively Chapter 9.3, Page

95).

• The country-specific operating standards and guidelines are taken into account for

application.

• The device is fully operational when in use.

• Safety and warning labels attached to the device must not be removed or covered. They

must also be readable at all times.

• The operating instructions are kept on site in good condition and authorized personnel

are proven to be sufficiently qualified.

Important Annulment of the manufacturer warranty!

The housing screws of the laser measurement system in the LD-PeCo5,5 and LD-PeCo15

as well as the housing screws of the LD-PeCo3100 are sealed.

Damaging the seals and opening the components will result in an annulment of the

manufacturer warranty. The components are only permitted to be opened by qualified and

authorised SICK AG service staff.

2.4 Operating Reliability

The LD-PeCo carries out self-tests continuously in order to ensure a high degree of

operational reliability. Independent test routines monitor all the main components.

2.5 General Safety Information and Protective Measures

¾ Read the general safety information thoroughly and observe it at all times when using

the LD-PeCo. In addition, observe the warnings provided in these operating

instructions.

2.5.1 Correct Use

WARNING

The LD-PeCo is NOT a device for protecting persons as defined by current machine safety

standards.

2.5.2 Electrical Installation work

Important ¾ Electrical installation should only be carried out by qualified staff.

¾ Connect or release current linkages only under de-energised conditions.

¾ Wire cross-sections and their correct fuse protection have to be selected and imple-

mented according to the valid engineering standards.

Operating Instructions Chapter 2

LD-PeCo

Safety Information

2.5.3 Laser Safety

CAUTION

Laser Radiation!

The LD-PeCo uses a class 1 (eye safe) infrared laser beam.

The laser beam is invisible to the human eye!

Caution — use of controls or adjustments or performance of procedures other than those

specified herein may result in hazardous radiation exposure.

¾ Do not open the housing of the laser measurement system in the LD-PeCo5,5/

LD-PeCo15 (opening the housing does not interrupt the laser beam).

¾ Observe the laser safety standards (latest version)

Increased laser radiation if the scanner head is broken!

The scanner head of the LD-PeCo is fitted with rupture points to protect the internal

workings in the event of a serious impact.

If the scanner head is broken off, the LD-PeCo will be laser class 1M.

¾ Do not look into the open outlet aperture of the laser beam even not with optical

instruments.

¾ Switch off the device immediately and ensure that it cannot be restarted.

Laser Power

The laser operates with a wave length of λ = 905 nm (invisible infrared light).

The product is classified in laser class 1 in accordance with EN/IEC 60825-1.

Under normal circumstances, the emitted beam poses no risk to the eyes or skin.

Important No maintenance is required to keep this product in compliance with laser class 1.

Fig. 2-1: Scanner head of the LD-PeCo

Rotating scanner head

Chapter 2 Operating Instructions

LD-PeCo People Counter

Safety Information

2.6 Quick Stop and Quick Restart

The device does not have a separate switch for the power supply. Therefore, in applications

with more than one LD-PeCo all the devices can be switched on and off centrally by means

of a suitable equipment (e.g. user installed power switch).

2.6.1 Switching off the LD-PeCo

¾ Switch off the power supply by disconnecting the device from the supply system.

2.6.2 Switching on the LD-PeCo again

¾ Switch on the power supply.

When the LD-PeCo is switched on, it uses the values from the last parameter set that

was stored permanent previously.

Important Avoid starting the LD-PeCo and the connected PC/host simultaneously.

2.7 Environmental information

The LD-PeCo has been designed to be as environmentally friendly as possible.

2.7.1 Power Consumption

With 24 V DC, the LD-PeCo consumes the following power:

2.7.2 Disposal After Removal from Service

SICK AG does not currently accept unusable or irreparable devices.

¾ Dispose unusable or irreparable devices in an environmentally-sound manner in ac-

cordance with the applicable country-specific waste disposal regulations.

The LD-PeCo is constructed in such a way that the components can be separated into

recyclable secondary raw material and special waste (electronic waste).

Operation Power consumption

Switching on Typical 36 W (1.5 A)

Heating (only LD-PeCo3100) Additional max. 144 W (6 A)

Scanner head starts to

rotate

Typical 50.5 W (2.1 A)

Continuous operation Typical 12 W (0.5 A) when switching outputs are not connected

Continuous operation Additional max. 24 W (1 A) if two switching outputs are charged by a

load, max. 12 W (0.5 A) if only one switching output is used

Tab. 2-2: Power consumption of the LD-PeCo

Operating Instructions Chapter 3

LD-PeCo

Product Description

3 Product Description

This chapter describes the design, the features and the functions of the LD-PeCo.

¾ Please, read this chapter for the installation, electrical installation and startup assis-

tance of the LD-PeCo as well as for the configuration of the device using the PeCo Setup

configuration software prior to carrying out any of the tasks.

3.1 Design of the unit

The LD-PeCo People Counter consists of a LD-OEM1000 laser measurement system and a

construction of mirrors and a connectivity. The components are, depending on the type,

integrated in two different robust housings. The mirror construction and the both openings

(viewing windows) in the housings are used to generate two, for the human eye invisible,

fan-shaped light curtains. At each window, the laser beam of the light curtain exits and the

reflected light enters again. In order to count from above the unit has to be mounted over

the location, the openings are directed downwards. The unit provides a RS 422 interface as

well as two digital switching outputs (active low).

LD-PeCo5,5/LD-PeCo15

To access the connection board with terminals, the cover of the LD-PeCo5,5/LD-PeCo15

housing (IP 40) can be opened with the assistance of 5 quick release clamps (Fig. 3-1,

Page 18). On the rear of the unit there are two PG 11 conduit threads and a hinged foot

together with a pipe for mounting the unit at the wall or ceiling of a room. A corresponding

tube fastening system is contained in the scope of delivery. The 4 LEDs at the laser

measurement system in the housing-inside are giving information about the status and the

condition of the switching outputs during the setup and the inspection. The two viewing

windows in the cover consist of plastic.

LD-PeCo3100

The variant LD-PeCo3100 with integrated heater is designed for the operation in areas,

where a high enclosure rating (IP 67), and/or ambient operating temperatures down to

–25 °C (–13 °F) are required. The electrical connection is done via a Harting plug-in

connection. The unit does not have any accessible LEDs. By the means of 4 screw thread-

sockets at the rear-side and available mounting accessories, the LD-PeCo3100 can be

mounted at flat surfaces (walls, ceilings, beams) or at vertical tubes. The two viewing

windows consist of glass. The counting system works after switching on the supply voltage

for the electronics independently from the heater. However, the unit only works reliably at

deep environment temperatures, if an inside temperature of minimum 0 °C (+32 °F) is

reached. The warm-up time of the appliance amounts approximately 90 min at an ambient

operating temperatures of –25°C (–13 °F). The heater cyclically switches on and off

controlled by a two-point-regulator.

Chapter 3 Operating Instructions

LD-PeCo People Counter

Product Description

3.1.1 View of LD-PeCo5,5/LD-PeCo15

Fig. 3-1: Design of the LD-PeCo5,5/LD-PeCo15

COUNT IN (yellow)

COUNT OUT (yellow)

FUNCTION (green)

ERROR (red)

LEDs

Scanner head

Laser measurement

system in the LD-PeCo

4 x LED (status displays)

bl Light emission/receiving

window of LD-OEM1000

bm 9-pin D Sub connection of the

interface adapter

Legend:

1 Clamps (5 x)

2 Viewing window (beam A)

3 Viewing window (beam B)

4 Terminal board (power supply,

RS 422 interface)

5 Laser measurement system

6 Pivot with rod clamp

7 PG 11 conduit threads (2 x)

8 Rotating scanner head

Operating Instructions Chapter 3

LD-PeCo

Product Description

3.1.2 View of LD-PeCo3100

Fig. 3-2: Design of the LD-PeCo3100

Legend:

1 20-pin Harting plug-in connection

2 Window (Scan B)

3 Window (Scan A)

4 Mounting thread M8 x 9 mm (4 x)

5 20-pin Harting plug (multipoint)

6 Mounting thread M4 x 12 mm (4 x)

for protection tube (planned)

7 Dry agent cartridge

8 Name plate

Scan A

Scan B

Chapter 3 Operating Instructions

LD-PeCo People Counter

Product Description

3.1.3 Versions

The LD-PeCo is available in the following versions:

3.2 Scope of delivery

The scope of delivery of the LD-PeCo consist of the following components, depending on the

version:

LD-PeCo5,5/LD-PeCo15:

LD-PeCo3100:

Chapter 10.2 Order information, Page 100 gives an overview about available mounting

accessories, cables and laser detectors.

3.2.1 Contents of the CD-ROM "Manuals & Software LD-PeCo"

• PeCo Setup: configuration software for standard PC (Windows

)

• LD-PeCo operating instructions: PDF version in German or English

• Acrobat Reader: Freely available PC software for reading PDF files

Important The latest versions of all current publications/programs on the CD-ROM can also be

downloaded from www.sick.com.

3.2.2 Scope of pipe clamping system

• 1 x hinged foot

• 1 x pipe

• 1 x safety cord

Order-No. Type Interface Enclosure

rating

Heater Operating ambient temperature

1023382 LD-PeCo5,5 RS 422 IP 40 no 0 to +40 °C (+32 to +104 °F)

1023383 LD-PeCo15 RS 422 IP 40 no 0 to +40 °C (+32 to +104 °F)

1044564 LD-PeCo3100 RS 422 IP 67 yes –25 to +50 °C (–13 to +122 °F)

Tab. 3-1: Versions of the LD-PeCo

Pcs. Component Remark

1 LD-PeCo People Counter in the ordered version

1 Pipe clamping system For mounting the LD-PeCo

1 Notes to device with electrical connection dia-

gram and quick start for the first information

Attached to the shipping box of the

LD-PeCo5,5/LD-PeCo15

1 CD-ROM "Manuals & Software LD-PeCo"

Tab. 3-2: Scope of delivery of the LD-PeCo5,5/LD-PeCo15

Pcs Component Remark

1 LD-PeCo3100 People Counter

1 Plug (20-pin female multi-point)

1 Notes to device with electrical connection dia-

gram and quick start for the first information

Attached to the shipping box of the

LD-PeCo3100

1 CD-ROM "Manuals & Software LD-PeCo"

Tab. 3-3: Scope of delivery of the LD-PeCo3100

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SICK LD-PeCo People Counter Operating instructions

SICK LD-PeCo People Counter Operating instructions

SICK LD-PeCo People Counter Operating instructions

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