Liebert ITA UPS 20kVA User manual

Brand: Liebert

Model: ITA UPS 20kVA

Category: Uninterruptible power supplies (UPSs)

Type: User manual

This manual is also suitable for

Liebert ITA UPS 16kVA/20kVA

User Manual

Version

V1.0

Revision date January 26, 2010

BOM 31011782

Emerson Network Power provides customers with technical support. Users may contact the nearest

Emerson local sales office or service center.

Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China

Homepage: www.emersonnetworkpower.com.cn

E-mail: [email protected]om.cn

Safety Precautions

This manual contains the information concerning the installation and operation of Liebert ITA 16kVA/20kVA UPS

(hereinafter referred to as UPS).

Please carefully read this manual prior to installation.

The UPS must be installed, commissioned and serviced by engineers designated by the manufacturer or its

agent. Failure to observe this could result in personnel safety risk, UPS malfunction and invalidation of warranty.

The UPS has been designed for commercial and industrial use only, and is not recommended for use in life

support applications.

This is a Class A UPS product. In a residential environment, this product may nevertheless cause radio

interference, in which case, the user may be required to take additional measures.

Conformity and standards

The UPS complies with 2006/95/EC, 93/68/EEC (LV Safety) and 2004/108/EC (EMC), with Australia and New Zealand EMC

Framework (C-Tick) and with the following product standards for UPS:

* IEC62040-1-1: General and safety requirements for use in operator access area

* IEC62040-2: EMC requirements, Class C2 compliant

* IEC62040-3: Performance requirements and test methods

The UPS installation should follow the above instructions and use the accessories specified by manufacturer.

Warning: High Leakage Current

Earth connection is essential before connecting the input power supply (AC mains and battery included). This equipment

must be earthed in accordance with the local electrical codes.

Earth leakage current ranges from 3.5mA to 1000mA.

Transient and steady-state earth leakage currents, which may occur when starting the equipment, should be taken into

account when selecting instantaneous residual current circuit breaker (RCCB) or residual current detector (RCD) devices.

RCCB must be selected, for it is insensitive to DC unidirectional pulses (Class A) and transient current pulses.

Note that the earth leakage currents of the load will be carried by RCCB or RCD.

Warning: Reflected Protection

The UPS has a zero-voltage contact closure signal available for use with an external automatic circuit breaker (single power

supply), to protect against backfeeding voltage through the static bypass circuit. If the installing engineer do not need to use

this signal, a label must be added to the switchgear to advise service personnel that the circuit is connected to a UPS

system.

The text can be written: ISOLATE THE UNINTERRUPTIBLE POWER SYSTEM BEFORE WORKING ON THIS CIRCUIT.

Maintainable Components

All equipment maintenance and servicing procedures involve internal should be carried out only by trained personnel.

Removal of devices behind the protective cover requires the use of a tool and is restricted to service personnel.

The UPS meets the safety requirements completely in operator access area. Only the service personnel can contact with the

hazardous voltage inside the UPS. However, the risk of contacting with these voltages is minimized as the components with

hazardous voltage may be contacted only uses a tool to remove the protective cover. No risk exists to any personnel when

operating the equipment in normal manner, following the recommended operation procedures.

Battery voltage exceeds 400Vdc

Tools or keys should be used for all batteries maintenance, which should be carried out by trained personnel.

Battery use requires special care. After the battery is connected, the voltage of the battery terminal will exceed 400Vdc, and

physical contact would be fatal.

Battery manufacturers supply details of the necessary precautions to be observed when working on, or in the vicinity of the

battery strings. These precautions should be followed implicitly at all times. Particular attention should be paid to the

recommendations concerning local environmental conditions and the provision of protective clothing, first aid and

fire-fighting facilities.

Contents

Chapter 1 Product Introduction............................................................................................................................................... 1

1.1 Features ................................................................................................................................................................... 1

1.2 Model Configuration ................................................................................................................................................. 1

1.3 Appearance And Components................................................................................................................................. 2

1.3.1 Appearance................................................................................................................................................... 2

1.3.2 Components.................................................................................................................................................. 2

1.4 Operating Principle................................................................................................................................................... 3

1.5 UPS State And Operation Mode .............................................................................................................................. 3

1.5.1 Normal Mode ................................................................................................................................................ 3

1.5.2 Bypass Mode ................................................................................................................................................ 3

1.5.3 Battery Mode................................................................................................................................................. 4

1.5.4 ECO Mode (For Single System Only) .......................................................................................................... 4

1.5.5 Fault State..................................................................................................................................................... 4

1.6 Specifications ........................................................................................................................................................... 5

Chapter 2 Installation.............................................................................................................................................................. 6

2.1 Unpacking Inspection............................................................................................................................................... 6

2.2 Location .................................................................................................................................................................... 6

2.2.1 Distribution Room ......................................................................................................................................... 7

2.2.2 Battery Room................................................................................................................................................ 7

2.2.3 Storage ......................................................................................................................................................... 7

2.3 Installation tools........................................................................................................................................................ 7

2.4 Mechanical Installation............................................................................................................................................. 8

2.4.1 Tower Installation.......................................................................................................................................... 8

2.4.2 Rack Installation ........................................................................................................................................... 9

2.5 External Protective Device ..................................................................................................................................... 10

2.5.1 Rectifier And Bypass Inputting ................................................................................................................... 10

2.5.2 Battery Input................................................................................................................................................ 11

2.5.3 UPS Output................................................................................................................................................. 11

2.6 Connecting Power Cables...................................................................................................................................... 11

2.6.1 Cables Selection......................................................................................................................................... 11

2.6.2 Connecting I/O Cables ............................................................................................................................... 12

2.6.3 Connecting Battery Cables......................................................................................................................... 17

2.7 Connecting Communication Cables ...................................................................................................................... 18

2.7.1 Connecting Dry Contact Communication Cable ........................................................................................ 18

2.7.2 Connecting USB Communication Cable .................................................................................................... 19

2.7.3 Connecting SNMP Card Communication Cable ........................................................................................ 19

2.8 Parallel System ...................................................................................................................................................... 20

2.8.1 Mechanical Installation ............................................................................................................................... 20

2.8.2 Setting Parallel Addresses ......................................................................................................................... 21

2.8.3 Connecting Parallel Cables ........................................................................................................................ 21

2.8.4 Connecting 1 + 1 Parallel POD Cables...................................................................................................... 21

2.9 Common Battery Strings........................................................................................................................................ 22

2.10 Double Bus System.............................................................................................................................................. 22

2.10.1 System Installation.................................................................................................................................... 22

2.10.2 External Protective Device ....................................................................................................................... 23

2.10.3 Power Cables ........................................................................................................................................... 23

2.10.4 LBS Control Cables .................................................................................................................................. 23

Chapter 3 Operation And Display Panel .............................................................................................................................. 24

3.1 Introduction............................................................................................................................................................. 24

3.1.1 LED Indicators ............................................................................................................................................ 24

3.1.2 Audible Alarm (Buzzer)............................................................................................................................... 24

3.1.3 Control Buttons ........................................................................................................................................... 25

3.1.4 LCD And Menu Buttons.............................................................................................................................. 25

3.2 LCD Screen Types................................................................................................................................................. 25

3.2.1 Start Screen ................................................................................................................................................ 25

3.2.2 Primary Screen ........................................................................................................................................... 26

3.2.3 Default Screen ............................................................................................................................................ 26

3.3 Detailed Description Of Menu Items ...................................................................................................................... 27

3.4 Prompt Window...................................................................................................................................................... 29

3.5 UPS Alarm Message List ....................................................................................................................................... 29

Chapter 4 UPS Operation Instructions ................................................................................................................................. 32

4.1 UPS Start-up .......................................................................................................................................................... 32

4.1.1 Normal Module Start-up Procedure............................................................................................................ 32

4.1.2 Battery Module Start-up Procedure............................................................................................................ 32

4.2 Transferring Procedures Between Operation Modes ............................................................................................ 32

4.2.1 Transferring From Normal Mode To Battery Mode.................................................................................... 32

4.2.2 Transferring From Normal Mode To Bypass Mode.................................................................................... 33

4.2.3 Transferring From Bypass Mode To Normal Mode.................................................................................... 33

4.2.4 Transferring From Normal Mode To Maintenance Bypass Mode.............................................................. 33

4.3 Complete Shutdown Procedure ............................................................................................................................. 33

4.4 EPO Procedure ...................................................................................................................................................... 34

4.5 Auto Restart ........................................................................................................................................................... 34

4.6 UPS Reset Procedure............................................................................................................................................ 34

4.7 Language Selection ............................................................................................................................................... 34

4.8 Changing Current Date And Time.......................................................................................................................... 34

4.9 Control Password................................................................................................................................................... 35

Chapter 5 Maintenance ........................................................................................................................................................ 36

5.1 Fan Maintenance.................................................................................................................................................... 36

5.2 Battery Maintenance .............................................................................................................................................. 36

5.3 Cleaning UPS......................................................................................................................................................... 36

5.4 Checking UPS State .............................................................................................................................................. 36

5.5 Checking UPS Functions ....................................................................................................................................... 36

Appendix 1 Battery Module................................................................................................................................................... 38

Appendix 2 Optional Part List ............................................................................................................................................... 40

Chapter 1 Product Introduction 1

Liebert ITA 16kVA/20kVA User Manual

Chapter 1 Product Introduction

Liebert ITA 16kVA and 20kVA UPS (UPS for short) is an intelligent online UPS system with sine wave output

developed by Emerson Network Power Co., Ltd. The UPS provides reliable and high quality AC power to your

sophisticated equipment. The UPS adopts modular design, and rack/tower installation can be used depending on

your requirements. It is applicable to supplying AC power to small scale computer center, network, communication

system, automatic control system and precision instrument.

This chapter gives a brief description of the UPS, including the UPS features, model configuration, appearance,

components, operating principle, state, operation mode and specifications.

1.1 Features

Liebert ITA 16kVA UPS is compatible with Liebert ITA 20kVA UPS. The UPS features include:

z Compatible with two modes: 3-phase mains output and single-phase mains output. You should check the

system wiring and conduct the panel setting manually

z Capable of parallel connection to achieve up to 3 + 1 parallel redundant power supply

z High-frequency double conversion topology structure, with high input power factor, wide input voltage range, and

output immune to grid interference, thus adaptable to areas with unstable mains supply

z High power density

z Full digital control technology based on digital signal processor (DSP) to achieve high system reliability with

self-protection and fault diagnosis functions

z Intelligent battery management to extend the battery module life

z Operation and display panel with both LCD and LED indication to help you learn about the system operation

status and operating parameters

z 3U thickness. Tower installation and rack installation are optional to meet different installation requirements

z Capable of ECO mode, which helps you save energy to the maximum extent

z Flexible network management with Emerson monitoring software

z Fan fault self-inspection and automatic recognition function

z SNMP card optional, providing network communication function

z Capable of connecting multiple battery strings, extending the power supply time of Battery mode

1.2 Model Configuration

Two models are available for Liebert ITA 16kVA and 20kVA UPS: UHA3R-0160L, UHA3R-0200L. The description of

model configuration is shown in Table 1-1.

Table 1-1 Model configuration

Model Description

UHA3R-0160L

For single and parallel 1 + 1 system, four battery modules are available; for 1 + 1 parallel system or more,

battery connection is required

UHA3R-0200L

For single and parallel 1 + 1 system, four battery modules are available; for 1 + 1 parallel system or more,

battery connection is required

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Liebert ITA 16kVA/20kVA User Manual

1.3 Appearance And Components

1.3.1 Appearance

The UPS appearance is shown in Figure 1-1.

Ventilation holes

Operation and

display panel

DIP switch, battery cold start

button (with protective cover)

Figure 1-1 UPS appearance

Note

Non-authorized personnel are prohibited from opening the UPS chassis cover. Otherwise, electric shock may occur.

1.3.2 Components

Front panel

As shown in Figure 1-1, the UPS front panel provides the ventilation holes, operation and display panel, DIP switch

and battery cold start button (with protective cover). The operation and display panel provides LCD, menu buttons,

LED indicators and control buttons. Refer to Chapter 3 Operation And Display Panel for details.

Rear panel

As shown in Figure 1-2, the UPS rear panel provides the parallel ports, load bus synchronization (LBS) ports, dry

contact I/O port, SNMP card port, USB port, I/O terminal block and ventilation holes.

Parallel ports

LBS ports

Dry contact I/O port USB port

SNMP card port

(with protective cover)

Ventilation holes

I/O terminal block (with protective cover)

Figure 1-2 UPS rear panel

Chapter 1 Product Introduction 3

Liebert ITA 16kVA/20kVA User Manual

1.4 Operating Principle

The operating principle of the UPS is shown in Figure 1-3.

I/O filter

Rectifier/PFC

Inverter

DC/DC charger

Battery

Mains

GND GND

Bypass

Output

Figure 1-3 Operating principle

1. The UPS is composed of mains input, I/O filter, rectifier/PFC, DC/DC charger, inverter, bypass, battery and UPS

output.

2. When the mains is normal, the rectifier will start, and the DC/DC charger will charge the battery strings. Before

turning on the UPS, the output voltage is the bypass voltage. After turning on the UPS, the electronic transfer switch

connects the inverter to the load, and the mains supplies DC power to the inverter through the rectifier/PFC circuit.

The inverter then inverts DC power to pure sine wave AC power and supplies AC power to the load through the

electronic transfer switch.

3. When the mains is abnormal, the rectifier/PFC circuit boosts the battery voltage and supplies it to the inverter. The

inverter then converts it into pure sine wave AC power, and supplies AC power to the load through the electronic

transfer switch.

4. After the mains returns to normal state, the UPS will automatically switch to Normal mode from Battery mode, the

mains power supplies DC power to the inverter through the rectifier/PFC circuit, and then the electronic transfer

switch supplies DC power to the load.

1.5 UPS State And Operation Mode

The UPS state and operation modes include: Normal mode, Bypass mode, Battery mode, ECO mode and Fault state.

For the description of indicators in this section, refer to Chapter 3 Operation And Display Panel for details.

1.5.1 Normal Mode

When the mains input is normal, the load is powered with voltage-stabilizing and frequency-stabilizing power supply

by the mains after processing of the rectifier and the inverter, and meanwhile, the operation mode that the charger

charges the battery is the Normal mode. In Normal mode, the inverter indicators are on (green).

1.5.2 Bypass Mode

If the overload is overtime, inverter or rectifier fails during the UPS operating in Normal mode, the UPS will switch to

Bypass mode, and the load is powered by the bypass source, which comes directly from the mains input; if the

rectifier is normal, the internal charger will charge the battery. In Bypass mode, the inverter indicators are off.

Note

In the event of the mains failure or mains voltage exceeds the specifications in Bypass mode, the UPS will shut down and stop the

output.

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Liebert ITA 16kVA/20kVA User Manual

1.5.3 Battery Mode

Upon mains failure, rectifier overload or mains voltage exceeds the specifications, the rectifier and internal charger

will become inoperative, and the battery will supply power to the load through the inverter. The inverter indicators are

on and the buzzer alarms, which notifies you that the UPS is in Battery mode.

Note

1. The battery has been fully charged before delivery. However, transportation and storage will inevitably cause some charge loss.

Therefore, it is required to charge the battery for eight hours before putting the UPS into operation, so as to ensure the adequate

stand time for battery.

2. Battery cold start can also be used to start the UPS from the Battery mode (charged) upon mains failure. Therefore, the battery

power supply can be used independently for improving the system availability to some extent.

1.5.4 ECO Mode (For Single System Only)

In ECO mode, the load is powered by bypass when the bypass voltage is normal, and the load is powered by inverter

when the bypass voltage is abnormal. ECO mode is an energy-saving operation mode. For some power equipment

that insensitive to power grid quality, you can use the ECO mode for power supply through bypass to reduce the

power loss.

Note

1. In ECO mode, if the bypass failure or bypass voltage is abnormal when the output is not overload, the UPS will switch to Normal

mode. However, if the bypass failure or bypass voltage is abnormal when the output is overload, the UPS will not switch to Normal

mode, but shut down the bypass.

2. In ECO mode, the efficiency of the UPS is up to 98%.

1.5.5 Fault State

In Normal mode, the UPS will switch to Bypass mode when the inverter failure or the UPS over-temperature. In

Battery mode, the UPS will shut down and stop the output when the inverter failure or the UPS over-temperature. In

Fault state, the fault indicators will turn on, the buzzer will keep beeping, and the corresponding fault information will

be displayed on LCD panel.

Note

In Fault state, if the bypass failure or bypass voltage is abnormal when the output is not overload, the UPS will shut down and be

switched to the inverter for power supply, such as radiator over-hot. However, if the bypass failure or bypass voltage is abnormal

when the output is overload, the UPS will not switch to the inverter for power supply, but shut down the bypass.

Chapter 1 Product Introduction 5

Liebert ITA 16kVA/20kVA User Manual

1.6 Specifications

The UPS specifications are listed in Table 1-2.

Table 1-2 UPS specifications

Product model UHA3R-0160L UHA3R-0200L

Rated voltage 3-phase: 380Vac

Voltage range

304Vac ~ 478Vac, at full load

228Vac ~ 304Vac, linear derating

228Vac, at half load

Rated frequency 50Hz/60Hz

Frequency range 40Hz ~ 70Hz

Input

Power factor 0.99, at full load; 0.98, at half load

Rated power 14.4kW 18kW

Voltage 220Vac ± 1% (3-phase balance load)

Frequency sync range Rated frequency ± 2Hz (range is settable: ±0.5Hz ~ ±3Hz)

Frequency track rate 1Hz/s. Range is settable: 0.1Hz/s ~ 3Hz/s (single), 0.2Hz/s (parallel)

Rated power factor 0.9

Crest factor 3:1

Voltage harmonic

distortion

<2% (linear load), <5% (non-linear load)

Dynamic response

recovery time

60ms

Overload capacity

105% ~ 125%, 5min

125% ~ 150%, 1min

Bypass voltage

Upper limit: +10%, +15% or +20%; default: +15%

Lower limit: -10%, -20%, -30% or -40%; default: -20%

Output

Mains efficiency >93%, up to 94%

Type Sealed, lead-acid, maintenance-free battery

Cell No. 30, 32, 34, 36, 38, 40

Rated voltage 360Vdc ~ 480Vdc

Battery

Charge power 4.5kW

MainsĕėBattery

0ms

Transfer time

InverterĕėBypass

Synchronous transfer: 1ms

Asynchronous transfer (default): 20ms

Or 40ms, 60ms, 80ms and 100ms are available

Noise 58dB

Panel display mode LED and LCD

Safety IEC/EN62040-1-1

Conduction emission IEC/EN62040-2

Immunity

I16A

IEC/EN61000-3-3; 16A<I75A, IEC/EN61000-3-11

EMC

Harmonic current

I16A

IEC/EN61000-3-2; 16A<I75A, IEC/EN61000-3-12;

YD/T1095-2001, level 2

15%

Surge protection

IEC/EN-61000-4-5, enduration level 4 (4kV) (live line to earth), level 3 (2kV)

(during live lines)

Protection level IP20

Operating temperature 0°C ~ +40°C

Storage temperature -40°C ~ +70°C (battery excluded); -20°C ~ +55°C (battery included)

Relative humidity 5%RH ~ 95%RH, non-condensing

Ambient

condition

Altitude <2000m; derating in accordance with GB/T3859.2 when higher than 2000m

Size W × H × D 435mm × 130mm × 750mm

Net weight 35kg

Weight

Gross weight 38kg

6 Chapter 2 Installation

Liebert ITA 16kVA/20kVA User Manual

Chapter 2 Installation

This chapter introduces the UPS installation. Each site has its peculiarities, so this chapter provides the guidance with

general installation procedures and methods for the installing engineer, who should conduct the installation according

to the actual conditions.

Warning: Professional Installation

The UPS equipment should be installed by a qualified engineer in accordance with the information contained in this chapter. If any

problem is found, please get in touch with Emerson local service center immediately.

Approved by the commissioning engineer, the UPS can be powered on.

Note: 3-phase 5-line for power supply input

The UPS can be connected to 3-phase 5-line (A, B, C, N, PE) TN, TT and IT AC power distribution system (IEC60364-3).

Warning: Battery Hazards

Special care should be taken into account when installing the battery. When connecting the battery, the voltage of the battery

terminal will exceed 400Vdc hazardous voltage.

z Eyeshade should be worn to prevent injury from accidental electric arcs

z Remove rings, watches and all metal objects

z Use tools with insulated handles

z Wear rubber gloves

z If a battery leaks electrolyte, or is otherwise physically damaged, it must be replaced, stored in a container resistant to

sulfuric acid and disposed of in accordance with local regulations

z If electrolyte comes into contact with the skin, the affected area should be washed immediately with water

2.1 Unpacking Inspection

After the UPS arrival, you should unpack the UPS and check the following items:

1. Visually inspect the UPS appearance for transportation damage. If any transportation damage is found, please

notify the carrier immediately.

2. Check the accessories and models against the delivery list. If any discrepancy is found, please notify the dealer

immediately.

2.2 Location

To extend the UPS life, the selection of the UPS location should be:

z Convenient wiring

z Adequate operator access area

z Well-ventilated location to meet heat rejection requirements

z Non-corrosive gas surrounded

z No excessive moisture and heat sources

z Free of dust

z Complied with fire-fighting requirements

z Temperature of operation environment complies with the specifications, see Table 1-2 for details

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Liebert ITA 16kVA/20kVA User Manual

2.2.1 Distribution Room

The UPS is designed for indoor installation, which should be installed in clean and well- ventilated environment, so as

to keep the ambient temperature within the specifications range.

The internal fans provide the forced air cooling for the UPS. Cooling air enters the UPS through the front ventilation

holes, and exhausts the hot air through the back ventilation holes. Therefore, do not restrict the ventilation holes. The

front, rear and side panels of the UPS should be kept at least 200mm distance from the wall or consecutive

equipment, so as not to obstruct the UPS ventilation and heat rejection. Otherwise, the UPS internal temperature will

rise, which will shorten the UPS life.

If necessary, an indoor extractor fan should be installed to keep the indoor temperature from rising. An air filter should

be used where the UPS is to operate in a dirty environment.

Note

The UPS is only suitable for installing on the concrete surface or other non-flammable surface.

2.2.2 Battery Room

A small amount of hydrogen and oxygen will be produced at the end of battery charging, therefore, you must ensure

the fresh air ventilation of battery installation environment to meet the EN50272-2001 requirements.

The battery ambient temperature should be the constant temperature, because the ambient temperature is the main

factor to affect the battery capacity and life. The battery standard operating temperature is 20°C, operation above this

temperature will shorten the battery life, and operation below this temperature will reduce the battery capacity. If the

battery average temperature in run rises from 20°C to 30°C, the battery life will be reduced by 50%; if the battery

temperature in run exceeds 40°C, the battery life will be decreased exponentially. In general, the enabled ambient

temperature of the battery is 15°C ~ 25°C. The battery should be kept away from heat and ventilation holes.

When the UPS uses an external battery, you must install a battery protective device (such as fuse or circuit breaker),

and the battery protective device should be installed in areas near the battery, and the battery connection between

the alignment should be the shortest distance.

2.2.3 Storage

The UPS must be stored indoors to protect against excessive moisture or over-temperature environment, when the

UPS does not need to be installed immediately. The battery requires dry and low temperature, well-ventilated

environment for storage, and the most suitable storage temperature is 20°C ~ 25°C.

Warning: Battery Hazards

During the battery storage period, the battery must be periodically charged according to the battery instructions. You can connect

the UPS to the mains temporarily when charging the battery, so as to activate the battery for battery charge.

2.3 Installation tools

Prepare installation tools according to Table 2-1. The tools must be insulated and ESD-proof processed prior to use.

Table 2-1 Installation tools list

Installation tool Specification Application

Cross screwdriver EJ5100mm

Remove the protective cover of terminal

block, connect power cables

Wire-pressure plier YT-12 Press wires for terminal block

Diagonal plier MTC3C Make cables

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Liebert ITA 16kVA/20kVA User Manual

2.4 Mechanical Installation

Note

The UPS is suitable for resistive-capacitive load (like computer), resistive load and micro-inductive load. It is not suitable for purely

inductive load or purely capacitive load (like motor, air-conditioner and duplicator), nor can it be connected to half-wave rectifier

load.

Two installation modes are available: tower installation and rack installation. You can select an appropriate installation

mode according to the actual conditions.

According to the different configuration requirements, the UPS has two configurations: battery modules excluded, and

four battery modules. For tower installation, you should prepare the battery rack and battery cabinet for installing the

battery modules; for rack installation, the battery modules and the UPS can be installed in the same rack together.

2.4.1 Tower Installation

1. Assemble a pair of support bases (accessories) and a support base extension (accessory) together through

fastenings, as shown in Figure 2-1.

Support base

Fastening

Support base extension

Figure 2-1 Connecting the support base with support base extension

2. Repeat step 1 to connect another pair of support bases with a support base extension.

3. Place the UPS on the support bases and support base extensions, as shown in Figure 2-2.

Support base

UPS

Support base

Figure 2-2 Installation complete

Note

For tower installation, two pairs of support bases should be placed respectively at both sides of the UPS, as shown in Figure 2-2.

Otherwise, the UPS may be dumped.

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Liebert ITA 16kVA/20kVA User Manual

2.4.2 Rack Installation

Installation procedures for battery modules excluded

1. Take out eight M4*10 screws, and fix two brackets (accessories) respectively on both sides of the UPS front panel,

as shown in Figure 2-3.

Bracket (2 pcs)

Screw (8 pcs)

UPS

Figure 2-3 Installing brackets

Note

Moving the UPS through brackets is prohibited.

2. Place the UPS onto the guide rails in the rack, and push it completely into the rack. Take out four M6*16 screws to

fix the UPS on the rack through brackets, as shown in Figure 2-4.

Rack

Guide rail

UPS

Bracket

Screw (4 pcs)

Figure 2-4 Installing the UPS

Installation procedures for battery modules included

The installation method of the battery module is the same as that of the UPS. Repeat the above procedures to install

and fix the four battery modules and UPS on the rack one by one. As the battery module is heavy, you should pay

attention to the following items in installation:

z Two persons or more are required for the installation

z First install the battery module, then start the installation from the bottom, and place the UPS onto the top, as

shown in Figure 2-5

z Moving the UPS and battery modules through brackets is prohibited

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Liebert ITA 16kVA/20kVA User Manual

Battery module

(4 pcs)

UPS (1 piece)

Figure 2-5 UPS installation diagram of battery modules included

2.5 External Protective Device

The circuit breaker or other protective devices must be installed at the external AC input port of the UPS. This section

provides general guidance for the qualified installing engineers. The qualified installing engineers should learn about

the related knowledge about the local wiring regulations for the equipment to be installed.

2.5.1 Rectifier And Bypass Inputting

Overcurrent

The appropriate overcurrent protective device should be installed on the mains input distribution, and you should take

the current capacity of power cable as well as the system overload requirements into account in installation (see

Table 1-2). It is generally recommended to use the thermomagnet circuit breaker of IEC60947-2 tripping curve C

(normal), following the 125% of current value listed in Table 2-2.

Bypass disconnection: When the system uses bypass disconnection, the protective devices should be respectively

installed at the mains input distribution for main input and bypass input.

Main/Bypass reflected protection

When using the main/bypass reflected protection function, the gross mains input needs to be equipped with the

protective devices with auxiliary contact function. The recommended model: S1N125 R125 TM FFC 4P + 1A + 1B +

YO (220Vac).

Note

The same neutral line must be used for the rectifier and bypass input power.

For IT power grid system, the protective device with four poles must be installed at the UPS external I/O distribution.

Earth leakage current

The residual current detector device (RCD) for the UPS upstream input distribution should:

z Be sensitive to the DC unidirectional pulse (level A) in distribution network

z Be insensitive to the transient current pulse

z Be the general sensitivity type, settable: 0.3A ~ 1A

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Liebert ITA 16kVA/20kVA User Manual

The residual current circuit breaker (RCCB) must be sensitive to the DC unidirectional pulse (level A) in distribution

network, and insensitive to the transient current pulse, as shown in Figure 2-6 respectively.

Figure 2-6 RCCB symbols

When using the earth leakage current test device in bypass disconnection system or parallel system, the RCD should

be located at the upstream input distribution terminal to avoid generating the false alarm.

The earth leakage current introduced by the RFI filter in the UPS ranges from 3.5mA to 1000mA. It is recommended

to confirm the sensitivity of each differential device of the upstream input distribution and downstream distribution (to

load).

2.5.2 Battery Input

The over-current protective device has been placed into the battery module, when you choose the battery module

options provided by Emerson. Otherwise, the external battery cabinet should provide DC compatible circuit breaker,

so as to provide the over-current protection for the UPS and its batteries.

2.5.3 UPS Output

The protective device must be installed for the UPS output distribution. The protective device must be different from

the input distribution protection switches, and it also provides the overload protection (see Table 1-2).

2.6 Connecting Power Cables

I/O cables and battery cables are needed to be connected. Battery modules provide the battery cable options.

When designing the cables, you should follow the instructions in this section and the local wiring regulations, take the

environment situation into account, and refer to Table 3B of IEC60950-1.

Warning

1. Before carrying out the UPS wiring, ensure that you have learned about the location and status of the UPS input and mains

distribution switch. Make sure that the switches are in open state, and put up the warning mark to prevent the switches from

operating by others.

2. Failure to follow adequate earthing procedures can result in electromagnetic interference, electric shock hazard to personnel, or

the risk of fire.

2.6.1 Cables Selection

Select the cables according to Table 2-2.

Table 2-2 Maximum steady state AC and DC current

Rated current (A)

Mains input current

1ǃ2

when battery

charging with Max ability

Gross output current

at full load

UPS rated

power (kVA)

380V 400V 415V 380V 400V 415V

Battery discharging current upon

Min battery voltage

16 (3-in 3-out) 33 33 33 24 23 22

16 (3-in 1-out) 33 33 33 72 70 67 54

20 (3-in 3-out) 36 36 36 30 29 28 67

20 (3-in 1-out) 36 36 36 90 87 84 67

Note:

1. The mains input current of the rectifier and bypass.

2. Non-linear load (switch mode power supply) affects the neutral cable design of output and bypass. The neutral cable current

may exceed the rated phase current, in general, 1.732 times the rated current

12 Chapter 2 Installation

Liebert ITA 16kVA/20kVA User Manual

1. PE line: Use the shortest wiring route when connecting the cabinet earth cable. The cross-sectional area (CSA) of

the earth cable should be selected according to the AC power fault level, cable length and protection type. According

to AS/IEC60950-1ˈthe CSA is 10mm

(20kVA, 3-in 3-out), 25mm

(20kVA, 3-in 1-out) as usual.

2. When selecting the battery cables, according to the current value shown in Table 2-2, the Max allowable voltage

drop is 4Vdc. Do not ring the cables, which can avoid increasing the EMI.

2.6.2 Connecting I/O Cables

Distribution mode and terminal block

1. Distribution mode

There are two modes for UPS distribution: single power output distribution unit (POD) options provided by Emerson,

external distribution by the user.

According to the actual requirements, the I/O cable connections are divided into the following four types: 3-in 3-out,

common source configuration (factory default), 3-in 3-out, split-bypass configuration, 3-in 1-out, common source

configuration, 3-in 1-out, split-bypass configuration. In accordance with the four types of the two distribution methods,

this section will introduce the I/O cables connection procedures respectively.

Note

This product is compatible with 3-in 3-out/3-in 1-out, default: 3-in 3-out. Change format according to the following steps, if you

need the 3-in 1-out system:

1. After the 3-in 1-out I/O connections are finished by following the instructions in this section, power on the system, then press the

emergency power-off (EPO) switch immediately.

2. Set the system to ‘Single Phase Output’ through the LCD menu ‘Settings’ -> ‘3-in 3-out/3-in 1-out’.

3. Power off the system completely, then power on again, the system will run in 3-in 1-out mode.

2. Terminal block

The power cables connection of the UPS should be connected through the I/O terminal block located on the UPS rear

panel. Figure 2-7 gives the terminals distribution of the I/O terminal block.

Note: 1. Main input: mA, mB, mC, mN; Bypass input: bA, bB, bC, bN

Output: oA, oB, oC, oN; Battery: Bat +, Bat N, Bat -; GND: PE

2. In factory, four shorted copper bars 3 have been used to short terminals between mA and bA,

mB and bB, mC and bC, mN and bN respectively

oB oC

Bat +

Bat N

Bat -

mN bN mA bA mB bB mC bC

3 3

Figure 2-7 Terminals distribution of the I/O terminal block

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Liebert ITA UPS 20kVA User manual

Brand: Liebert

Model: ITA UPS 20kVA

Category: Uninterruptible power supplies (UPSs)

Type: User manual

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