Lifetime 90135 Assembly Instructions Manual

Brand: Lifetime

Model: 90135

Type: Assembly Instructions Manual

TOOLS REQUIRED TABLE OF CONTENTS

• Prepare a level surface with the proper Safety Zone

(see page 12).

• 3 people recommended for setup

ASSEMBLY INSTRUCTIONS

MODEL #60091

ACE FLYER

TEETER-TOTTER

MODEL 90135

Save this instruction in the event that the manufacturer has

to be contacted for replacement parts.

BEFORE ASSEMBLY:

1/2 in/po (≈13 mm)

(1)

3/16 in/po (≈5 mm)

(1)(2)

3/4 in/po (≈19 mm)

(2)

(1)

(2)

Icon Legend...............................4

Warnings & Notices.....................5

Safety Information.....................6

Safe Play Area..........................12

Base Assembly..........................13

Fuselage Assembly....................17

Parts Identiﬁ er..........................i-iv

Wing Assembly.........................27

Cockpit Assembly......................33

Maintenance..........................36

Warning Sticker.........................39

Registration..........................40

Warranty...........................41

1179628

10/24/2016

CON LEGEND

Indicates special heed should be taken when reading.

Indicates the parts to be used for a section.

Indicates no parts required for a speciﬁ c section.

Indicates the hardware to be used for a section.

Indicates no hardware required for a speciﬁ c page.

Indicates the tools to be used for a section.

Indicates to use/not to use an electric drill for a speciﬁ c step.

Indicates the use of a centerlock nut. A nut with this marking will require some effort to tighten. This

hardware was designed with this feature in order to prevent loosening later.

A cordless drill can be used for driving screws;

however, care should be taken not to over-tighten or strip screws.

USE AT YOUR OWN RISK!

USING A DRILL IS NOT RECOMMENDED FOR DRIVING BOLTS.

ARNINGS & NOTICES

Most injuries are caused by misuse and/or not following instructions. Use caution when using this product.

To ensure safety, do not attempt to assemble this product without following the instructions carefully. Check entire box and inside all packing

material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware

identiﬁ er and parts list in this document. Proper and complete assembly, use and supervision are essential for proper operation and to reduce the

risk of accident or injury. A high probability of serious injury exists if this product is not installed, maintained, and operated properly.

FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY.

Owner must ensure that all players know and follow these rules for safe operation of the system.

• If using a ladder during assembly, use extreme caution.

•

Three capable adults are recommended for this operation.

• Be aware that parts can be damaged by overtightening the screws.

• All who participate in the assembly process should wear safety glasses throughout the assembly.

SAFETY INSTRUCTIONS

**IMPORTANT SAFETY INFORMATION**

• Place the equipment on a level, well-drained ground, not less than 6.6 ft (2.0 m) from any structure

or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

• Provide enough room so that children can use the equipment safely. For example, for structures

with multiple play activities, a slide should not exit in front of a swing.

• Separate active and quiet activities from each other. For example, locate sandboxes away from

swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.

• Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other

hard surface. A fall onto a hard surface can result in serious injury to the equipment user (see page 7).

• To prevent serious injury, warn children that they must not use the equipment until properly installed.

• Create a site free of obstacles that could cause injuries – such as low overhanging tree branches,

overhead wires, tree stumps and/or roots, large rocks, bricks, and concrete.

• Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over

and loose-ﬁ ll surfacing materials washing away during heavy rains.

• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.

• Do not install loose ﬁ ll surfacing over hard surfaces such as concrete or asphalt.

• Installations of rubber tiles or poured-in-place surfaces (other than loose-ﬁ ll materials) generally

require a professional and are not “do-it yourself” projects.

• Use Playground Surfacing Materials (other than loose-ﬁ ll material) which comply to the safety standard

ASTM F1292 Standard Speciﬁ cation for Impact Attenuation of Surfacing Materials within the Use Zone of

Playground Equipment.

INSTALLATION & GROUND PREPARATION INSTRUCTIONS

PLAYGROUND AND SURFACE MATERIALS INSTRUCTIONS

OPERATING INSTRUCTIONS

Observing the following instructions and warnings reduces the likelihood of serious or fatal injury:

• The number of occupants that may safely use the entire play set including all components is seven

(7) with a maximum weight of 85 pounds (39 kg) per seat.

• On-site adult supervision should be provided for children of all ages.

• Instruct children not to walk close to, in front of, behind, or between moving items.

• Do not move the equipment while it is in use.

• Instruct children not to twist swing chains or ropes or loop them over the top support bar since this

may reduce the strength of the chain or rope.

• Instruct children to avoid swinging empty seats.

• Teach children to sit in the center of the swings with their full weight on the seats.

• Instruct children not to use the equipment in a manner other than intended.

• Instruct children not to get off the equipment while it is in motion.

• To prevent entanglement and strangulation, dress children appropriately using well-ﬁ tting shoes and

avoiding ponchos, scarves, jackets with neck drawstrings, helmets with straps, and other loose-ﬁ tting

clothing that is potentially hazardous while using equipment.

• Instruct children not to play when the equipment is wet.

• Instruct children not to attach items to the playground equipment that are not speciﬁ cally designed

for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables

and chain as they may cause a strangulation hazard.

• Place the equipment no less than 6.6 ft. (2.0 m) from any structure or obstruction such as a fence,

garage, house, overhanging branches, laundry lines, or electrical wires.

• Impact surfacing needs to cover the entire recommended play area.

PLEASE READ BEFORE BEGINNING ASSEMBLY:

CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS*

**The maximum fall height for this product is 37 in (94 cm).

We recommend using 6 in (15 cm) of Double Shredded Bark Mulch.**

5 ft 6 ft 7 ft 9 ft 10 ft 11 ft 12 ft

-- 6 in -- -- 9 in 12 in --

-- 6 in 9 in -- -- -- 12 in

6 in -- 9 in 12 in -- -- --

-- 6 in 9 in -- 12 in -- --

-- -- -- -- 6 in -- --

TABLE 1 — Depth of Surfacing Material Required Based on Fall Heights

Material / Fall Height

Double Shredded Bark

Mulch

Wood Chips

Fine Sand

Fine Gravel

Shredded Tires***

(152 cm)

(183 cm) (213 cm)

(274 cm)

(305 cm) (335 cm) (366 cm)

(15 cm)

(23 cm) (30 cm)

(15 cm) (23 cm) (30 cm)

(30 cm)

(23 cm)(15 cm)

(15 cm)

(23 cm)

(30 cm)

(15 cm)

Select Protective Surfacing—One of the most important things you can

do to reduce the likelihood of serious head injuries is to install shock-

absorbing protective surfacing under and around your play equipment.

The protective surfacing should be applied to a depth that is suitable for

the equipment height in accordance with ASTM Speciﬁ cation F1292.

There are different types of surfacing to choose from; whichever product

you select, follow these guidelines:

Loose-Fill Materials—Maintain a minimum depth of 9 inches of looseﬁ ll

materials such as wood mulch/chips, engineered wood ﬁ ber (EWF), or

shredded/recycled rubber mulch for equipment up to 8 feet high; and

9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE:

An initial ﬁ ll level of 12 inches will compress to about a 9-inch depth

of surfacing over time. The surfacing will also compact, displace, and

settle, and should be periodically reﬁ lled to maintain at least a 9-inch

depth.

Use a minimum of 6 inches of protective surfacing for play equipment

less than 4 feet in height. If maintained properly, this should be

adequate. (At depths less than 6 inches, the protective material is too

easily displaced or compacted.)

NOTE: Do not install home playground equipment over

concrete, asphalt, or any other hard surface. A fall onto a hard surface

can result in serious injury to the equipment user. Grass and dirt are not

considered protective surfacing because wear and environmental factors

can reduce their shock absorbing effectiveness. Carpeting and thin mats

are generally not adequate protective surfacing. Ground level equipment

– such as a sandbox, activity wall, playhouse or other equipment that has

no elevated play surface – does not need any protective surfacing.

Use containment, such as digging out around the perimeter and/or lining

the perimeter with landscape edging. Don’t forget to account for water

drainage.

Check and maintain the depth of the loose-ﬁ ll surfacing material. To

maintain the right amount of loose-ﬁ ll materials, mark the correct level

on play equipment support posts. That way you can easily see when to

replenish and/or redistribute the surfacing.

Do not install loose ﬁ ll surfacing over hard surfaces such as concrete or

asphalt.

Poured-In-Place Surfaces or Pre-Manufactured

Rubber Tiles—You may be interested in using surfacing other than loose-

ﬁ ll materials – like rubber tiles or poured-in-place surfaces.

Installations of these surfaces generally require a professional and are

not “do-it-yourself” projects.

Review surface speciﬁ cations before purchasing this type of surfacing.

Ask the installer/manufacturer for a report showing that the product has

been tested to the following safety standard: ASTM F1292 Standard

Speciﬁ cation for Impact Attenuation of Surfacing Materials within the

Use Zone of Playground Equipment. This report should show the speciﬁ c

height for which the surface is intended to protect against serious head

injury. This height should be equal to or greater than the fall height –

vertical distance between a designated play surface (elevated surface

for standing, sitting, or climbing) and the protective surfacing below – of

your play equipment.

Check the protective surfacing frequently for wear.

Placements—Proper placement and maintenance of protective surfacing

is essential. Be sure to:

Extend surfacing at least 6.6 feet (2 m) from the equipment in all

directions.

For to-fro swings, extend protective surfacing in front of and behind the

swing to a distance equal to twice the height of the top bar from which

the swing is suspended.

For tire swings, extend surfacing in a circle whose radius is equal to

the height of the suspending chain or rope, plus 6.6 feet (2 m) in all

directions.

This information has been extracted from the CPSC publications “PlaygroundSurfacing—Technical Information Guide” and “Hand-

book for Public Playground Safety.”

***This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples

produced by four manufacturers. It is recommended that persons seeking to install shredded tires as a protective surface request test

data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

Playset dimensions:

7' 10" (2.4 m) x 7' 10" (2.4 m)

Recommended play area:

20' 10" (6.35 m) x 20' 10" (6.2 m)

6.6 ft (2m)

6.6' (2m)

6.6' (2m) 6.6' (2m)

SAFE PLAY AREA

SAFETY ZONE —

Place the equipment no less than 6.6 ft. (2 m) from any structure or obstruction such

as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. The impact surfacing

needs to cover the entire recommended play area. Refer to the example below.

Metal Part

Hardware Bag

TOOLS REQUIRED

PARTS REQUIRED

HARDWARE REQUIRED

ASE ASSEMBLY

CQY

CVZ (x17)

ASE (x1) ATE (x4)

ASN (x2)

DXY (x14)

ATB (x14)

ARN (x1)

ARU (x1)

ATD (x2)

ATC (x2)

CPN (x1)

CPL (x1) CPM (x1)

CPP (x2)

CPQ (x2)

CPO (x1)

CPR (x2)

3/4 in/po (≈19 mm)

(2)

1/2 in/po (≈13 mm)

(1)

• Part CPU is packaged inside part CPQ. Part CPV is packaged inside part CPP. Please remove these parts

before assembly.

3/16 in/po (≈5 mm)

(2)

TOOLS AND HARDWARE REQUIRED

X SECTION 1 (CONTINUED)

CVZ (x12)

DXY (x12)

ATB (x12)

CPP

CPL

DXY

ATB

DXY

CVZ

1.1

• Connect the two Front Skids (CPP) to the Front Cross Brace (CPL) with the hardware shown.

• Connect the two Rear Skids (CPQ) to the Rear Cross Brace (CPM) and the Middle Cross Brace (CPN). Secure with the

hardware shown.

ATB

CVZ

ATB

DXY

CVZ

CPQ

CPM

CPN

• Only ﬁ nger-tighten this hardware.

Orient this bracket in the

direction shown.

This hole should be facing down.

1.2

3/16 in/po (≈5 mm)

(2)

TOOLS AND HARDWARE REQUIRED

X SECTION 1 (CONTINUED)

1.3

CVZ (x3)

ARN (x1)

ASE (x1)

ARU (x1)

CVZ

ASE

ARN

CVZ

ARU

CVZ

CPO

ARU

This hole should be facing down.

This bracket should be facing the direction shown.

This hole should be in the location shown.

• Make sure all parts are oriented correctly before continuing.

1.4

Attach this hardware ﬁ rst.

Attach this hardware second.

• Make sure all parts are oriented correctly before contimuing.

1/2 in/po (≈13 mm)

(1)

3/16 in/po (≈5 mm)

(2)

TOOLS AND HARDWARE REQUIRED

X SECTION 1 (CONTINUED)

• Place the Adjustment Stand (CPR) into the Cross Braces (CPL & CPM). Secure with the hardware shown. Both

Adjustment Stands must be at the same height setting.

DXY

CVZ

ATB

• Make sure all of the Screws ﬁ t before tightening. Securely tighten all Base Assembly hardware before continuing.

CVZ (x2)

DXY (x2)

• Connect the two assemblies completed in steps 1.1 - 1.4. Secure with the hardware shown.

1.5

ATD (x2)

ATE (x4)

ATC (x2)

ATB (x2)

1.6

ATD

ATC

ATE

CPR

CPM

CPL

• Set the hardware for the

Adjustment Stand at hole #1 for

younger children, and at hole #3

for older children.

3/4 in/po (≈19 mm)

(2)

3/16 in/po (≈5 mm)

(2)

Metal Part

Hardware Bag

PARTS REQUIRED

HARDWARE REQUIRED

CQZ

COZ

ATI (x2) ATH (x2)

DXX (x6)

AWS (x14)

ATG (x16)

ASB (x14)

ATB (x6)

CVZ (x24)

ASE (x2)

CPT (x2) CPS (x2)

CPU (x2)

CPV (x2)

CQA (x2)

CQB (x1)

Hardware Bag

USELAGE ASSEMBLY

Metal Parts

TOOLS REQUIRED

PARTS REQUIRED

FUSELAGE

ASSEMBLY

CPW (x1) CPX (x1)

CPY (x2) CPZ (x2)

1/2 in/po (≈13 mm)

(1)

CQL (x1)

3/16 in/po (≈5 mm)

(2)

TOOLS AND HARDWARE REQUIRED

X SECTION 2 (CONTINUED)

ATG (x8)

CPY

CPX

CPW

ATG

• Place the hardware in the order shown.

2.1

• Connect a Cockpit Backrest (CPY) to the Back Seat Back Support (CPX) and Front Seat Back Support (CPW). Secure using

the hardware shown. Do not overtighten. Make sure the seats are placed so the sticker is right side up.

2.2

CPU

CPV

CPT

CPS

• Begin the fuselage assembly by connecting the Front Fuselage (CPS) to the Top Fuselage (CPU) and the Bottom Fuselage

(CPV). Slide this assembly into the Rear Fuselage (CPT).

• Repeat this step to assemble the other side of the Fuselage. Make sure the dimpled holes on each assembly face opposite directions.

These dimpled holes will need to face the outside of the Fuselage as shown in Sec 2.4.

3/16 in/po (≈5 mm)

(2)

TOOLS AND HARDWARE REQUIRED

X SECTION 2 (CONTINUED)

Dimpled hole

2.4

• Make sure the dimpled holes on each assembly face opposite directions. These dimpled holes will need to face the

outside of the Fuselage.

Dimpled hole

2.3

DXX

CVZ

ATB

ATB (x4)

CVZ (x4)

DXX (x4)

• Secure the Fuselage assembled in Sec 2.2 with the hardware shown. Make sure to insert the T-Nuts (ATB) so they

face the opposite side of the assembly as the dimpled holes in the tubes. Repeat this step with the hardware in the

reverse direction to complete the other Fuselage frame.

3/16 in/po (≈5 mm)

(2)

TOOLS AND HARDWARE REQUIRED

X SECTION 2 (CONTINUED)

2.5

2.6

AWS (x8)

ASB (x8)

CVZ (x8)

CPX

AWS

ASB

CVZ

AWS

ASB

CVZ

ASB

CVZ

CPW

• Only ﬁ nger-tighten this hardware.

• Only ﬁ nger-tighten this

hardware.

• Place the assembled Back Seat Back Support (CPX) in between the two fuselage frames. Place the Coped Caps (AWS) in

the location pictured and line up the holes in the Back Seat Back Support with the holes in the fuselage frame.

AWS

• Attach the assembled Front Seat Back Support (CPW) in between the two fuselage frames. Place the Coped Caps (AWS) on

the tubes indicated. Line up the holes in the Front Seat Back Support with the holes in the fuselage frame.

3/16 in/po (≈5 mm)

(2)

TOOLS AND HARDWARE REQUIRED

X SECTION 2 (CONTINUED)

2.7

2.8

AWS (x2)

ATG (x4)ASB (x2)

CVZ (x2)

CQA

AWS

ASB

CVZ

ATG

• Place the hardware in the order shown.

• Only ﬁ nger-tighten this

hardware.

• Position the Cockpit Seat Support (CQA) in the location shown, with a Coped Cap (AWS) on each end. Place the

hardware through the Fuselage frames and into the seat support and ﬁ nger tighten. This hardware will be removed

and reused later in the assembly.

• Place the Cockpit Seat (CPZ) in the position shown. Tip the fuselage on its side to secure the Cockpit Seat with the

hardware depicted in the order shown.

3/16 in/po (≈5 mm)

(2)

Remove This Section

ARTS IDENTIFIER

Metal Parts

CPN (x1)

CPL (x1) CPM (x1)

CPP (x2)

CPQ (x2)

CPO (x1)

CPR (x2)

• Part CPU is packaged inside part CPQ. Part CPV is packaged inside part CPP. Please remove these

parts before assembly.

CPT (x2)CPS (x2)

CPU (x2)

CPV (x2)

CQA (x2)

CQB (x1)

iii

ARTS IDENTIFIER

Metal Parts

CPW (x1) CPX (x1)

CPY (x2)CPZ (x2)

CQL (x1)

CQD (x4)

CQC (x2)

CQE (x2)

CQF (x2) CQG (x1)

Remove This Section

ARTS IDENTIFIER

CQJ (x1)CQK (x1)

CQI (x1)

CQH (x1)

HARDWARE REQUIRED ACCESSOIRES REQUIS

CQY CQZ CRA COZ CRB

Plastic Parts

TOOLS AND HARDWARE REQUIRED

X SECTION 2 (CONTINUED)

AWS (x2)

ASB (x2)

ATG (x4)

CVZ (x2)

CQA

AWS

ASB

CVZ

CQA

ATG

• Place the hardware in the order

shown.

• Only ﬁ nger-tighten this hardware.

• Ne serrez les accessoires que pour la main.

• Apriete los accessorios sólo a mano.

• Position the Cockpit Seat Support (CQA) in the location shown, with Coped Caps (AWS) on each end of the tube. Place

the hardware through the fuselage frames and into the seat support and ﬁ nger tighten as shown. This hardware

will be removed and reused later in the assembly.

• Place the Cockpit Seat (CPZ) in the position shown. Tip the fuselage on its side to secure the Cockpit Seat with the

hardware depicted in the order shown.

2.9

2.10

3/16 in/po (≈5 mm)

(2)

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Lifetime 90135 Assembly Instructions Manual

Lifetime 90135 Assembly Instructions Manual

Lifetime 90135 Assembly Instructions Manual

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