SPH35A Punch
Reference # - TD021
Rev. - A
Date - 0410
2525 GARDNER ROAD, BROADVIEW, IL 60155
1.800.323.9114 • Outside U.S. 1.708.865.1500
www.tksimplex.com
- Note -
SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.
SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual.
All information, illustrations and specications in this Operational Manual are based on the latest information
available at the time of publication. The right is reserved to make changes at any time without notice.
Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe
systems of work are in place before operating the equipment.
©2010 SIMPLEX
CONTENTS
Receiving Instructions and Warranty Statement .........................................................................................................1
Safe and Correct Use ...................................................................................................................................................2
Technical Specifications ...............................................................................................................................................3
Working Pressure .........................................................................................................................................................3
Operating Instructions ..................................................................................................................................................3
Punch & Die Replacement ............................................................................................................................................4
Maintenance & Service .................................................................................................................................................4
Problem / Cause - Solutions ........................................................................................................................................4
••• 2 •••
IMPORTANT - READ CAREFULLY
This manual contains important information for the correct installation, operation and maintenance of this
equipment. All persons involved in the installation, operation and maintenance of this equipment must be
thoroughly familiar with the contents of this manual. To safeguard against the possibility of personal injury or
property damage, follow the recommendations and instructions of this manual. Keep this manual for reference.
WARRANTY STATEMENT
SIMPLEX products are warranted to be free of defects in materials and workmanship under normal use for
as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does
not cover: normal wear & tear, cosmetic items, abuse, overloading, alterations, improper fluid, or use in a
manner for which they are not intended. If the customer believes a product is defective, the product must be
delivered, or shipped freight prepaid, to the nearest SIMPLEX Authorized Service Center for evaluation and
repair.
1.0 RECEIVING INSTRUCTIONS
Important! Make sure to inspect all of the components for shipping damage. If damage is found, notify carrier at
once. Shipping damage will not be covered by warranty. The carrier is responsible for all loss associated with
shipping damage.
2.0 SAFETY
Make sure to read the instructions, warnings and precautions carefully. Follow any recommended safety precautions to avoid per-
sonal injury or damage to the unit. Simplex cannot be responsible for any damage or injury from unsafe use, lack of maintenance
or incorrect operation. In the event any questions or concerns arise, contact SIMPLEX or a local Distributor for clarication.
The tool’s maximum working pressure is 10,000 PSI (700kg/cm
2
). Make sure that all hydraulic equipment used with this tool are
rated at 10,000 PSI (700kg/cm
2
) operating pressure.
If you have never been trained on high-pressure hydraulic safety, consult your distributor or service center for a free Simplex
Hydraulic Safety Course.
Failure to comply with the following cautions and warnings could cause equipment damage, property damage or personal injury.
DANGER is only used when your action or lack of action may cause serious injury or even death.
WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury.
CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to, or de-
struction of equipment, or other property.
WARNING: USE ONLY RIGID PIECES TO HOLD LOADS. Carefully select steel or wood blocks that are capable of supporting the
load. Never use a hydraulic tool as a shim or spacer in any lifting or pressing application.
DANGER: To avoid personal injury, keep hands and feet away from tool and work-piece during operation.
CAUTION: Keep hydraulic equipment away from ames and heat. Excessive heat will soften seals, resulting in uid leaks. Heat
also weakens hose materials. For optimum performance do not expose equipment to temperatures of 65° C (170° F) or higher.
Protect hoses and tools from weld spatter.
DANGER: Do not handle pressurized hoses. Escaping oil under pressure can penetrate the skin, causing serious injury. If oil is
injected under the skin, see a doctor immediately.
DANGER: Only use hydraulic tool in a coupled system. Never use a tool with unconnected couplers. If the tool
becomes severely overloaded, components can fail catastrophically causing severe personal injury or death.
IMPORTANT: Hydraulic equipment must only be serviced by a qualified hydraulic technician. For repair service, contact the
Authorized Simplex Service Center in your area. To protect your warranty, use only Simplex oil.
WARNING: Immediately replace worn or damaged parts by genuine Simplex parts. Standard grade parts will break causing
personal injury and property damage. Simplex parts are designed to fit properly and withstand high loads.
www.tksimplex.com
••• 3 •••
3.0 TECHNICAL SPECIFICATIONS
4.0 WORKING PRESSURE
Model Description Max. Pressure Max. Capacity Oil Capacity Max. Steel Thickness Throat Depth Weight
SPH35A Punch Only 700 bar
(10,000 psi)
320 kn
(70,000 lbs)
75 cm
3
(4.58 in
3
)
13 mm
(1/2 inch)
76* mm
(3 inch)
16 kg
(35 lbs)
*68 2.67 at steel thickness 13mm, 13.
5.0 OPERATING INSTRUCTIONS
Guidelines listed below will help ensure safe operation and aid in prolonging tool life:
1. Do NOT exceed maximum punch limits shown on the tool decal. This punch is compatible with pumps designed
for 700 bar/10,000 psi maximum operating pressure.
2. Keep punch and dies clean. Lubrication is not required, but will help extend punch and die life.
3. Always match the punch and die correctly. Install dies with the larger opening facing down. Changeover tools are
included with each punch.
4. Protect punch and die sets. Return them to the storage case after use.
5. Simplex hydraulic oil is recommended for punch and tool system.
6. Cracked, chipped or worn punches and dies should be replaced immediately. Refer to punch and die selection
chart for replacement parts.
Product Content & Ordering Specifications
Model Punch Punch
&
Case
Punch & Die Set Tool Tool
Voltage
Hose
SPH35A
SPH35A
Yes ---- ---- ---- ----
SPH35SA Yes DS-44, DS-56, DS-69, DS-81 ---- ---- ----
SPH35SPA - 115 Yes DS-44, DS-56, DS-69, DS-81 G1101F 115 HCA6
SPH35SPA - 230 Yes DS-44, DS-56, DS-69, DS-81 G1201F 230 HCA6
SPH35MA Yes DS-38, DS-44, DS-53, DS-69 ---- ---- ----
SPH35MPA - 115 Yes DS-38, DS-44, DS-53, DS-69 G1101F 115 HCA6
SPH35MPA - 230 Yes DS-38, DS-44, DS-53, DS-69 G1201F 230 HCA6
Product Ordering & Dimensional Specifications
Punch
and
Die
Type
Stndrd
Punch
Model
Stndrd
Die
Model
Stndrd
Punch
& Die
Set
Bevel
Punch
& Die
Set for
I-Beams
Bevel
Punch &
Die Set
for U-
Beams
Hole Size
(in./mm)
Bolt Size
(in./mm)
A B C D E F G H I J K
*Maximum Metal Thickness To Be Punched (in.)
Round DP-31 DD-31 DS-31 DSB-31 --- .31/7.9 1/4/--- .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
Round DP-38 DD-38 DS-38 DSB-38 --- .38/9.5 5/16/M8 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
Round DP-44 DD-44 DS-44 DSB-44 DSBU-44 .44/11.1 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31
Round DP-53 DD-53 DS-53 DSB-53 DSBU-53 .53/13.5 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38
Round DP-56 DD-56 DS-56 DSB-56 --- .56/14.3 1/2/--- .50 .50 .50 .44 .50 .44 .25 .38 .44 .44 .44
Round DP-69 DD-69 DS-69 DSB-69 DSBU-69 .69/17.5 5/8/M16 .50 .50 .50 .44 .50 .40 .25 .31 .40 .40 .40
Round DP-78 DD-78 DS-78 --- --- .78/19.8 ---/M18 .50 .50 .50 .44 .50 .38 .25 .31 .38 .39 .38
Round DP-81 DD-81 DS-81 --- --- .81/20.6 3/4/--- .50 .50 .50 .44 .50 .31 .19 .31 .31 .31 .31
Square DP-45 DD-45 DS-45 --- --- .31/7.9 1/4/--- .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
Square DP-54 DD-54 DS-54 --- --- .38/9.5 5/16/M8 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
Square DP-63 DD-63 DS-63 --- --- .44/11.1 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31
Square DP-72 DD-72 DS-72 --- --- .50/12.7 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .31
Oblong DP-10 DD-10 DS-10 --- --- .31 x .75/7.9 x 19 1/4/--- .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
Oblong DP-12 DD-12 DS-12 --- --- .38 x .75/9.5 x 19 3/16/M8 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
Oblong DP-18 DD-18 DS-18 --- --- .44 x .75/11.1 x 19 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31
Oblong DP-25 DD-25 DS-25 --- --- .50 x .75/12.7 x 19 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38
••• 4 •••
6.0 PUNCH & DIE REPLACEMENT
1. Remove punch from upper jaw using the pin tool to loosen the cap nut. See photo 1: The pin tool is placed in the
hole in the cap nut, then used as a lever to rotate the cap nut counterclockwise and loosen the nut. Remove the
cap nut and extract the punch.
2. Loosen set screw on the main frame lower jaw using the allen wrench supplied with the punch. See photo 2.
3. Remove the die from the lower jaw. Install a die with larger opening facing down and the indexing slot towards
the set screw. Tighten the set screw.
CAUTION: Indexing slots are used with square and oblong dies to keep them aligned with the matching punch.
IMPORTANT: Square and oblong punches must be installed using the square key provided with the punch. The square
key must engage the slot of the punch plunger which is orientated front to back with the punch. See photo 3. Do NOT
use the square key when using round punch.
4. Install the punch with the long stem facing downward.
5. Before using the punch, check to make sure the set screws and cap nut are tightened securely.
6. See photo 4: Advance the punch to the die and check for proper alignment. The punch should pass freely through
the die. Minor adjustments of the die are possible by loosening the set screw, adjusting the position and
re-tightening the set screw.
IMPORTANT: During the punching operation, periodically check the cap nut to ensure that it remains tight. Also remove
slugs from the punch to prevent damage to the mounting bracket.
7.0 MAINTENANCE & SERVICE TROUBLESHOOTING
Maintenance is required when wear and/or leakage is noticed. Occassionally inspect components to detect any
problem requiring service and maintenance. Simplex offers ready-to-use spare parts kits for repairs and/or
replacements. Repair parts sheets are available. Contact Simplex.
8.0 TROUBLESHOOTING
1. Tool will not advance
2. Tool advances partly
3. Tool advances in spurts
4. Tool advances slower than
normal
A. No oil in tool
B. Air bound
C. Couplers not fully tightened
D. Blocked hydraulic line
E. Oil level in pump too low
F. Plunger binding
G. Air in hydraulic system
H. Plunger binding
I. Leaking connection
J. Restricted hydraulic line
K. Loose coupler or tting
L. Tool malfunction
5. Tool advances but will not hold
pressure
6. Tool leaks
oil
7. Tool will not retract or retracts
slower than normal
A. Seals leaking
B. Leaking connection
C. Tool malfunction
A. Worn or damaged plunger
B. Leaking or loose connection
C. Internal leakage
A. Pump release valve closed
B. Coupler not fully closed
C. Blocked hydraulic line
D. Pump reservoir over-lled
E. Tool damaged internally or
externally
F. Broken spring in tool
TROUBLESHOOTING GUIDE
PROBLEM
POSSIBLE CAUSE
PROBLEM
POSSIBLE CAUSE
photo 1 photo 2 photo 3 photo 4
/
