SPH35A Punch

Reference # - TD021

Rev. - A

Date - 0410

2525 GARDNER ROAD, BROADVIEW, IL 60155

1.800.323.9114 • Outside U.S. 1.708.865.1500

www.tksimplex.com

- Note -

SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.

CONTENTS

Receiving Instructions and Warranty Statement .........................................................................................................1

Safe and Correct Use ...................................................................................................................................................2

Technical Specifications ...............................................................................................................................................3

Working Pressure .........................................................................................................................................................3

Operating Instructions ..................................................................................................................................................3

Punch & Die Replacement ............................................................................................................................................4

Maintenance & Service .................................................................................................................................................4

Problem / Cause - Solutions ........................................................................................................................................4

••• 2 •••

SIMPLEX products are warranted to be free of defects in materials and workmanship under normal use for

as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does

not cover: normal wear & tear, cosmetic items, abuse, overloading, alterations, improper fluid, or use in a

manner for which they are not intended. If the customer believes a product is defective, the product must be

delivered, or shipped freight prepaid, to the nearest SIMPLEX Authorized Service Center for evaluation and

repair.

1.0 RECEIVING INSTRUCTIONS

Important! Make sure to inspect all of the components for shipping damage. If damage is found, notify carrier at

once. Shipping damage will not be covered by warranty. The carrier is responsible for all loss associated with

shipping damage.

rated at 10,000 PSI (700kg/cm

If you have never been trained on high-pressure hydraulic safety, consult your distributor or service center for a free Simplex

Hydraulic Safety Course.

Failure to comply with the following cautions and warnings could cause equipment damage, property damage or personal injury.

DANGER is only used when your action or lack of action may cause serious injury or even death.

WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury.

CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to, or de-

struction of equipment, or other property.

WARNING: USE ONLY RIGID PIECES TO HOLD LOADS. Carefully select steel or wood blocks that are capable of supporting the

injected under the skin, see a doctor immediately.

DANGER: Only use hydraulic tool in a coupled system. Never use a tool with unconnected couplers. If the tool

becomes severely overloaded, components can fail catastrophically causing severe personal injury or death.

IMPORTANT: Hydraulic equipment must only be serviced by a qualified hydraulic technician. For repair service, contact the

Authorized Simplex Service Center in your area. To protect your warranty, use only Simplex oil.

WARNING: Immediately replace worn or damaged parts by genuine Simplex parts. Standard grade parts will break causing

personal injury and property damage. Simplex parts are designed to fit properly and withstand high loads.

Guidelines listed below will help ensure safe operation and aid in prolonging tool life:

1. Do NOT exceed maximum punch limits shown on the tool decal. This punch is compatible with pumps designed

2. Keep punch and dies clean. Lubrication is not required, but will help extend punch and die life.

3. Always match the punch and die correctly. Install dies with the larger opening facing down. Changeover tools are

4. Protect punch and die sets. Return them to the storage case after use.

5. Simplex hydraulic oil is recommended for punch and tool system.

Product Ordering & Dimensional Specifications

Punch

and

Stndrd

Punch

Stndrd

Die

Punch &

Hole Size

(in./mm)

Bolt Size

(in./mm)

A B C D E F G H I J K

Round DP-44 DD-44 DS-44 DSB-44 DSBU-44 .44/11.1 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31

Round DP-53 DD-53 DS-53 DSB-53 DSBU-53 .53/13.5 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38

Round DP-56 DD-56 DS-56 DSB-56 --- .56/14.3 1/2/--- .50 .50 .50 .44 .50 .44 .25 .38 .44 .44 .44

Round DP-69 DD-69 DS-69 DSB-69 DSBU-69 .69/17.5 5/8/M16 .50 .50 .50 .44 .50 .40 .25 .31 .40 .40 .40

Round DP-78 DD-78 DS-78 --- --- .78/19.8 ---/M18 .50 .50 .50 .44 .50 .38 .25 .31 .38 .39 .38

Round DP-81 DD-81 DS-81 --- --- .81/20.6 3/4/--- .50 .50 .50 .44 .50 .31 .19 .31 .31 .31 .31

Square DP-45 DD-45 DS-45 --- --- .31/7.9 1/4/--- .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25

Square DP-54 DD-54 DS-54 --- --- .38/9.5 5/16/M8 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31

Square DP-63 DD-63 DS-63 --- --- .44/11.1 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31

Square DP-72 DD-72 DS-72 --- --- .50/12.7 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .31

••• 4 •••

hole in the cap nut, then used as a lever to rotate the cap nut counterclockwise and loosen the nut. Remove the

cap nut and extract the punch.

2. Loosen set screw on the main frame lower jaw using the allen wrench supplied with the punch. See photo 2.

3. Remove the die from the lower jaw. Install a die with larger opening facing down and the indexing slot towards

the set screw. Tighten the set screw.

CAUTION: Indexing slots are used with square and oblong dies to keep them aligned with the matching punch.

IMPORTANT: Square and oblong punches must be installed using the square key provided with the punch. The square

key must engage the slot of the punch plunger which is orientated front to back with the punch. See photo 3. Do NOT

use the square key when using round punch.

4. Install the punch with the long stem facing downward.

Maintenance is required when wear and/or leakage is noticed. Occassionally inspect components to detect any

problem requiring service and maintenance. Simplex offers ready-to-use spare parts kits for repairs and/or

replacements. Repair parts sheets are available. Contact Simplex.