SICK DME3000/4000/5000 Dx100 PROFIBUS/SSI/RS-422 upgrade kits Operating instructions

Brand: SICK

Model: DME3000/4000/5000 Dx100 PROFIBUS/SSI/RS-422 upgrade kits

Type: Operating instructions

SICK DME3000/4000/5000 Dx100 PROFIBUS/SSI/RS-422 upgrade kits enable cost-effective conversion from DME distance sensors to Dx100 models, ensuring accuracy and up-to-date technology. Modernize systems, replace sensors as a precaution, or respond to unforeseen failures with these versatile kits.

8014966/Z026/2016-11-25 • Subject to errors and modications • SICK AG • Waldkirch • Germany • www.sick.com 1SICK DME-DX100 UPGRADE KITS | SICK

Conversion instructions

for SICK upgrade kits

Correct use

The SICK DME-Dx100 upgrade kits are designed for carrying

out conversion from the tried-and-tested DME distance sen-

sors to the current Dx100 distance sensors with the lowest

possible cost and effort.

The SICK upgrade kit contains all the accessories required for

mechanically mounting the Dx100 on the DME drill pattern

with adapter plate and establishing an electrical connection

with the prefabricated adapter cables.

The Dx100 distance sensor is not included in the upgrade kit.

SICK DME-Dx100 upgrade kits are used:

• To modernize a system by converting DME distance sen-

sors to Dx100

• To replace DME distance sensors as a precautionary

measure

• In the case of an unforeseen DME distance sensor failure

Further information on mechanical and electrical installation

as well as on the output of measured values is available in

the Dx100 operating instructions.

These can be found on the product page for the Dx100

on the web (www.sick.com/dx100).

Safety information

• Read these instructions before carrying out any work on

the device.

• Please also observe the Dx100 operating instructions.

These can be found on the product page for the Dx100 on

the web (www.sick.com/dx100).

• Connection, mounting, and programming may only be

performed by trained specialists.

• Electrical connections between the DME/Dx100 and other

devices may only be established or disconnected when

there is no power to the system. Otherwise, the devices

may be damaged.

• Conducting cross sections of the supply cable from the

customer's power system should be designed in accord-

ance with the applicable standards.

• Only use the device in permitted environmental conditions

(e.g., temperature, grounding potential) (see device operat-

ing instructions).

• Protect the DME/Dx100 against moisture and dust when

the plug connections are open.

• Opening the DME/Dx100 housing that is screwed in place

will invalidate any warranty claims against SICK AG.

Carrying out the conversion

Step 1: Recording the current settings

1. Read off the current measured value of the DME3/4/5000

to be replaced from the display and make a note of it:

2. Current measured value ___________________

Step 2: Removing the DME distance sensor

1. Switch off the system and secure it to prevent it being

switched back on accidentally.

2. Disconnect the cable plug connections.

3. Disconnect the hinged bracket/adjustment plate on the

base and put the screws/nuts in a safe place.

4. Remove the DME distance sensor along with the base

plate.

5. Properly dispose of DME distance sensors which are no

longer needed or return them to SICK.

Step 3: Mounting the Dx100

Important

We recommend that you connect the power supply for the Dx100 (plug no. 1) before starting the mechanical mounting process.

This means that the 10-minute warm-up period required to ensure the specied level of accuracy can take place at the same

time as the mounting process.

> Mount the adapter plate, bracket, and Dx100 in the order specied on the drill pattern, and only tighten the screws halfway.

DME3000

DME4000/5000

For converting DME3/4/5000 to Dx100

with PROFIBUS/SSI/RS-422

interfaces

OPERATING INSTRUCTIONS

8014966/Z026/2016-11-25 • Subject to errors and modications • SICK AG • Waldkirch • Germany • www.sick.com2

SICK DME-DX100 UPGRADE KITS | SICK

Step 4: Electrical connection

> Connect the angled connections to the Dx100 and the straight connections to the existing system cabling.

> Fasten the cables with cable ties.

PROFIBUS





System

DME3000: order number 6025928

M12 plug, straight – M12 socket, angled

DME4000/5000: order number 2062595

M16 plug, straight – M12 socket, angled

order number 6048804 „Bus OUT“

M12 plug, straight – M12 socket, angled

order number 6048803 „Bus IN“

M12 plug, straight – M12 socket, angled

SSI/RS-422

Important

The DME3000 has 4 switching outputs (Q1, Q2, Qs, and Qp). Of these, only the two switching outputs Q1 and Q2 are looped through in

the adapter cable.



System

DME3000: order number 2061596

M16 plug, straight M12 socket, angled

DME4000/5000: order number 2062563

M16 plug, straight M12 socket, angled

Step 5: Reector

Unless "Diamond Grade" reective tape is mounted as a reector, the reector must be replaced in accordance with the Dx100

operating instructions.

Step 6: Aligning the Dx100

1. Connect the power supply.

2. Align the laser dot in the center of the reector.

3. Move the Dx100 over the slots so that the value recorded at the beginning (if available) is shown on the display.

4. Tighten all screws, then use the setting screws to carry out ne adjustments if necessary.

4a) Screw for vertical adjustments

4b) Screw for horizontal adjustments

Set

Esc

Eth Profibus

PWR

MF1

MF2

LNK

STA

Set

Esc

Eth Profibus

PWR

MF1

MF2

LNK

STA

> If it was not possible to read off a distance value at the beginning of the conversion process, commission the Dx100 as outlined by

the operating instructions and carry out a reference run.

5. Converting from the DME3000 to the Dx100 means that the laser beam axis will be approx. 50 mm lower than before. Ensure that

the laser beam touches the reector and carry out a reference run. If necessary, adjust the alignment of the Dx100 or the reector.

Important

If it is not possible to position the device correctly using the slots and the adjustment screws, you can specify an offset value in the

control or in the Dx100 by following the operating instructions.

8014966/Z026/2016-11-25 • Subject to errors and modications • SICK AG • Waldkirch • Germany • www.sick.com 3SICK DME-DX100 UPGRADE KITS | SICK

Conguring the Dx100

PROFIBUS

To ensure that the Dx100 and the system control communicate correctly with each other, load the modular GSD le for the Dx100

onto the system control with the modules that are required in this case.

The following overview of required adjustments is provided for your information:

DME3000/4000/5000

Preparation

Replace the existing DME3000/4000/5000 GSD le in the system control with the Dx100 GSD le. To download the

GSD le, visit www.sick.com/dx100

Transferring distance value Load module no. 1 (4 bytes of input data)

Extended functions

Load additional modules, e.g., module 10 for reading in status information or activating the laser-off function. If you

were using switching outputs, offset values, etc. and still require them, you must make the appropriate settings using

the GSD parameters as outlined by the Dx100 operating instructions.

SSI

To ensure that the Dx100 and the system control communicate correctly with each other, make the same settings on the Dx100 as

those used previously for communication between the DME and the system control.

For your information, we have provided the following overview of the default values set in the equipment's as-delivered state, which

will need to be adjusted if they were changed during the previous commissioning process or if they are different to the current system

settings.

DME3000 DME4000/5000 Dx100

Factory setting for data

format, coding

Gray 25

Often changed to Gray 24+E

Gray 25

Often changed to Gray 24+E

Gray 24+E

Factory setting for resolution 0.125 mm 0.1 mm 0.1 mm

RS-422

To ensure that the Dx100 and the system control communicate correctly with each other, make the same settings on the Dx100 as

those used previously for communication between the DME and the system control.

For your information, we have provided the following overview of the required adjustments or default values set in the equipment's as-

delivered state, which will need to be adjusted if they were changed during the previous commissioning process or if they are different

to the current system settings:

DME3000 DME4000/5000 Dx100

Factory setting for

baud rate/data format

9.6 kBaud/7e1

19.2 kBaud/8n1 (Dx100 does not

support the binary data format used

for the DME4000/5000).

115.2 kBaud/8n1 (distance values

are only output as ASCII string in

decimal values).

Factory setting for

output of measured values

Continuous On request On request

Factory setting

for protocol

+/- Standard

CR/LF

(Does not support protocol types

+/- or CP0)

Factory setting for resolution 1 mm 0.1 mm 0.1 mm

Protocol structure RS-422

DME3000 DME4000/5000 Dx100

CRLF <[sign]><6*[0...9]><CR><LF> <sign><7*[0...9]><CR><LF> <[sign]><7*[0...9]><CR><LF>

SerialLink/Standard Not supported

On request:

Continuous:

etc.

On request:

Continuous:

etc.

+/- <sign><6*[0...9]> Not supported Not supported

CP0 Not supported <sign><7*[0...9]> Not supported

Commands (selection)

Measured value requirement DME3000 DME4000/5000 Dx100

Command to DME/Dx100 <STX>TSM<EOT>

BCD: <STX>0122<ETX>

Binary: <STX>0121<ETX>

Response from DME/Dx100

with protocol type CRLF

<[sign]><6*[0...9]><CR><LF>

Example 5,379 mm:

+005379<CR><LF>

<[sign]><7*[0...9]><CR><LF>

Example 5,378.8 mm:

BCD: +0053788<CR><LF>

Binary: +000D21C<CR><LF>

<[sign]><7*[0...9]><CR><LF>

Example 5,378.8 mm:

+0053788<CR><LF>

Response from DME/Dx100

with Standard protocol type

Not supported

Example 5,378.8 mm:

BCD: <STX>8122+0053788<ETX>

Binary: <STX>8121+000D21C<ETX>

<ETX>

Example 5,378.8 mm:

Response from DME/Dx100

with protocol type +/-

<[sign]><6*[0...9]>

Example 5,379 mm: +005379

Not supported Not supported

Response from DME/Dx100

with protocol type CP0

Not supported

<[sign]><7*[0...9]>

Example 5,378.8 mm: +0053788

Not supported

Setting continuous output of measured values

If usage is consistent, as an alternative to using commands via the control we recommend setting the Dx100 sensor for continuous

output of measured values, via the menu in the relevant mode:

1. Press and hold the

pushbutton for at least 2 seconds to access the main menu.

2. Press the

pushbutton to access “Menu”.

3. Press the

pushbutton to access the menu “RS422”.

4. Press the pushbutton

or until the "CntMode" parameter is displayed.

5. Press the

pushbutton to display the "CntMode" parameter value.

6. For continuous output of distance values: Press the pushbutton

or to select parameter value "Dst" from the following

options:

• Dst: distance, continuous

• DstSpd: distance + speed, continuous

• DstSta: distance + status, continuous

7. Press the

pushbutton to conrm your selection.

Quitting the menu:

Press the

pushbutton repeatedly until the measured value is displayed once more. Alternatively, you can wait a few minutes.

The display will automatically switch back to the measured value display if no buttons are pressed.

8014966/Z026/2016-11-25 • Subject to errors and modications • SICK AG • Waldkirch • Germany • www.sick.com4

SICK DME-DX100 UPGRADE KITS | SICK

Starting continuous output of measured values

Measured value requirement DME3000 DME4000/5000 Dx100

Command to DME/Dx100 <STX>ECM<EOT>

BCD: <STX>052201<ETX>

Binary: <STX>052101<ETX>

Response from DME/Dx100

with protocol type CRLF

<[sign]><6*[0...9]><CR><LF>

Example 5,379 mm:

+005379<CR><LF>

BCD: <STX>852201<ETX>

Then continuous

<[sign]><7*[0...9]><CR><LF>

Example 5,378.8 mm:

+0053788<CR><LF>

Binary: <STX>852101<ETX>

Then continuous

<[sign]><7*[0...9]><CR><LF>

Example 5,378.8 mm:

+000D21C<CR><LF>

Then continuous

<[sign]><7*[0...9]><CR><LF>

Example 5,378.8 mm:

+0053788<CR><LF>

Response from DME/Dx100

with Standard protocol type

Not supported

BCD: <STX>852201<ETX>

Then continuous

<ETX>

Example 5,378.8 mm:

Binary: <STX>852101<ETX>

Then continuous

STX>0321<[sign]><7*[0...9]><ETX>

Example 5,378.8 mm:

Then continuous

<ETX>

Example 5,378.8 mm:

Response from DME/Dx100

with protocol type +/-

<[sign]><6*[0...9]>

Example 5,379 mm: +005379

Not supported Not supported

Response from DME/Dx100

with protocol type CP0

Not supported

BCD: <STX>852201<ETX>

Then continuous

<[sign]><7*[0...9]>

Example 5,378.8 mm: +0053788

Binary: <STX>852101<ETX>

Then continuous

<[sign]><7*[0...9]>

Example 5,378.8 mm: +000D21C

Not supported

Stopping continuous output of measured values

Measured value requirement DME3000 DME4000/5000 Dx100

Command to DME/Dx100 <STX>ICM1<EOT>

BCD: <STX>052200<ETX>

Binary: <STX>052100<ETX>

Response from DME/Dx100

with protocol type CRLF <STX>ACK<EOT>

BCD: <STX>852200<ETX>

Binary: <STX>852100<ETX>

Response from DME/Dx100

with Standard protocol type

Not supported

BCD: <STX>852200<ETX>

Binary: <STX>852100<ETX>

Response from DME/Dx100

with protocol type +/-

<STX>ACK<EOT> Not supported Not supported

Response from DME/Dx100

with protocol type CP0

Not supported <STX>852200<ETX> Not supported

Additional information on other functions can be found in the operating instructions for the DME3000/4000/5000 and Dx100 at

www.sick.com.

Sources for obtaining additional information

You can obtain additional information from the following

sources:

Product pages for the DME3000/4000/5000 and Dx100

on the web (www.sick.com)

• Detailed technical specications (online data sheet)

• Dimensional drawing and 3D CAD dimension models in

various electronic formats

• EC declaration of conformity

• Operating instructions

Support is also available from your sales partner:

www.sick.com/worldwide.

SICK DME3000/4000/5000 Dx100 PROFIBUS/SSI/RS-422 upgrade kits Operating instructions

SICK DME3000/4000/5000 Dx100 PROFIBUS/SSI/RS-422 upgrade kits Operating instructions

SICK DME3000/4000/5000 Dx100 PROFIBUS/SSI/RS-422 upgrade kits Operating instructions

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