Wilbur Curtis Company GEMSS User manual

Fi n d o u t m o r e

o n t h e w e b .

WILBURCURTIS.COM

Fi n d o u t m o r e

o n t h e w e b .

WILBURCURTIS.COM

This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an autho-

rized Wilbur Curtis service center.

 •DoNOTimmersetheunitinwateroranyotherliquid

 •Toreducetheriskofreorelectricshock,doNOTopentoppanel.Nouserserviceablepartsinside.Repairshouldbedone 

only by authorized service personnel.

 •Keephandsandotheritemsawayfromhotpartsofunitduringoperation.

 •Nevercleanwithscouringpowders,bleachorharshimplements.

Conventions

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

YourCurtisG3SystemisFactoryPre-SetandReadytoGo…RightfromtheCarton.

FollowingaretheFactorySettingsforyourinterLockCoffeeBrewingSystems:

•BrewTemperature=200°F   •WaterBypass=OnLARGE&MEDIUMbrewonly

 •BrewVolume=Largesettovesselrequirements. •EnergySaveMode=Off

SystemRequirements:

 •WaterSource20–90PSI(MinimumFlowRateof1GPM)

 •Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comforyourmodel.

SETUPSTEPS

Theunitshouldbelevel(lefttorightandfronttoback),locatedonasolidcountertop.Connectawaterlinefromthewaterltertothe

brewer.NOTE:Sometypeofwaterltrationdevicemustbeusedtomaintainatrouble-freeoperation.(Inareaswithextremelyhard

water,wesuggestthatasedimentaryandtaste&odorlterbeinstalled.)Thiswillprolongthelifeofyourbrewingsystemandenhance

coffeequality.

1.A3/8”Flarex3/8”Malepipeelbowissuppliedwiththebrewerforwaterlineconnection.Usetubingsizedsufcientlytoprovidea 

 minimumof1.0GPM.

2.Connecttheunittoanappropriateelectricalpowercircuit.

3.Turnonthetoggle(STANDBY/ON)switchbehindtheunit.Theheatingtankwillstarttoll.Whenthewaterlevelinthetankrisestothe

 correctvolume,theheatingelementswillenergizeautomatically.WithADSSystemsthereisnodangerofelementburnoutcausedby

 anemptytank.

4.Theheatingtankwillrequire20to30minutestoreachoperatingtemperature(200°F),indicatedwhenREADYTOBREWisdisplayed

 ontheLCDscreen.

5.Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.

6. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterlling.

NSF International requires the following water connection:

1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved

for cleaning underneath.

2. Insomeareasanapprovedbackowpreventiondevicemayberequiredbetweenthebrewerandthewatersupply.

Wi l b u r Cu r t i s Co m p a n y , in C .

Models

GEM TS

GEM SS

CAUTION: DO NOT

connect this brewer to hot

water. The inlet valve is

not rated for hot water.

CAUTION: Please use

this setup procedure

before attempting to use

this brewer. Failure to follow the

instructions can result in injury or the

voiding of the warranty.

WARNINGTOAVOIDSCALDING,Donotremovebrewconewhilebrewlightisashing.

WARNING HOT LIQUID,

Scalding may occur.

Avoid splashing.

IMPORTANT: Equipment

to be installed to comply

with applicable federal,

state, or local plumbing/electrical

codes having jurisdiction.

ImportantSafeguards/Conventions

GeminiTwin&SingleBrewers–Instructions

BREWINGINSTRUCTIONS

 1.BrewershouldbeON(Conrmatreartoggleswitch,thenpresstheON/OFFbutton).Ready-to-Brewshouldbeonthedisplay.Ifthe

  brewerisconnectedtoanInterLockgrinder,thegrindershouldbeon.WhenInterlockconnectionismade,grindcoffeeatthistime.

 2.PlaceanemptySatelliteunderthebrewconeandpressthewarmerswitchtopre-heattheSatellite.

6. PressBrewbutton. 

 Brewingwillbegin 

immediately.

5. Transferlled

 brewconeto

 brewer.

 3.Placeacleanlter

  intothebrewcone.

4.Fillbrewconewith 

ground coffee.

YourCurtisADSSystemisFactoryPre-SetforOptimumPerformance.

Afterconnectiontowaterandpower;thereartoggleswitchmustbeon.Youwillhearabeepsound,indicatingpowerisavailabletothecontroller.

Thecontroldisplays  .PressON/OFFbuttonandthescreenwilldisplay  .Afterthreeseconds,  isdisplayed.

Waterwillllthetank(approximately2-3minutesdependingonwaterowrate).Whentheproperlevelisreached  willappearonthe

screen.Ittakesapproximately20minutestoreachsetpointtemperatureof200°F.

Controlwilldisplay  whentemperaturereachesthesetpoint(200°F).Unitisnowreadytobrew.

<GEMINITWIN>

WILBURCURTIS

CURTIS CURTIS

FILLING

CURTIS

HEATING

CURTIS

READYTOBREW

PROGRAM MENUS

All programming selections are performed with the three center buttons.

The symbols below the buttons are:

Scroll LEFT

 SELECTION or ENTER to save new parameter

Scroll RIGHT

IMPORTANT NOTE:

PARTS

DIAGRAMS

GEMTS

1

1A

2

6B

8

9

25A

WC-3357

WC-3354

WC-5421

WC-844-101*

WC-37121*

WC-441

WC-39395

WC-39440

WC-39439

WC-39438

WC-37176*

WC-8559

WC-1809*

WC-5423

WC-847*

WC-2977-101

WC-37122*

WC-442

WC-29050

WC-1501

WC-102*

WC-3765L*

WC-39462

WC-37102*

WC-3528*

WC-5829

WC-54287

WC-37008*

WC-37278

WC-5502*

WC-5350

WC-4382

WC-934-04*

WC-1438-101*

WC-43055

WC-522*

WC-5231*

WC-62033

WC-2402

BREWCONEW/HANDLE

BREWCONE,GOURMETLRGCAP

COVER,TOP

KIT,VALVEBY-PASSNON-ADJUST

KIT,DUMPVALVELEFT

SOLENOID,LOCKBREWCONELEFT

LABEL,UCMOVERLAYDUALTWIN

LABEL,CONTLPANEL3BATCH

LABEL,CONTLPANEL2BATCH

LABEL,CONTLPANEL1BATCH

KIT,UCMCONTROLMODULE

RELAY,SOLIDSTATE40AW/HTSNK

FAUCET,HOTWATER

DECKASSYNOHEATINGELMTS

VALVE,INLET

FITTING,SPRAYHEADULTEM

KIT,DUMPVALVERIGHT

SOLENOID,LOCKBREWCONERIGHT

SPRAYHEAD,AFS-AMBER

FUSEHOLDERASSYW5AFUSE

SWITCH,TOGGLE

KIT,VALVEREPAIR

LABEL,BOTTOMPANELGEMTS

KIT,WARMERELEMENT

LEG,4”ADJUST3/8-16THRDITALIAN

COVER,FRONT

TANK,ASSYTPS1T/GEMTS

KIT,TANKLIDROUND

KIT,LIQUIDLEVELPROBEGT

PROBEASSY,WATERLEVEL

TUBE,½”IDx1/8WSILICONE

GUARD,SHOCKHEATINGELEMENT

ELEMENTHEATING2.5KW220V

SENSOR,HEATINGTANK

GUARD,SHOCKRESETT-STAT

THERMOSTAT,RESET

COMPOUND,SILICONE

TANK,CMPLTGEMTSW/ULTEMFTNG

ELBOW,3/8”FLx3/8”M.PIPE

Nº PartNº Description

1

1A

2

3B

8

9

24A

25A

28A

WC-58117

WC-5450

WC-37122*

WC-39436

WC-39432

WC-39434

WC-3357

WC-29050*

WC-5452

WC-8559*

WC-39448

WC-1809*

WC-847*

WC-2402

WC-37130*

WC-1501

WC-102*

WC-3528

WC-5451

WC-38310

WC-37102*

WC-3765L*

WC-37132*

WC-2977-101

WC-37176*

WC-5853-102

WC-62035

WC-62034

WC-37278

WC-5502-01*

WC-522*

WC-43055

WC-906-04*

WC-904-04

WC-5350

WC-43801

WC-1438-101*

WC-5231*

COVER,TOP

COVER,TOP(OLDERUNITS)

KIT,DUMPVALVERIGHT

LABEL,CONTROLPANEL3BATCH

LABEL,CONTROLPANEL1BATCH

LABEL,CONTROLPANEL2BATCH

BREWCONEASSYCOMPLETE

SPRAYHEAD,AFS-AMBER

COVER,FRONT

RELAY,SOLIDSTW/INTGRTDHTSNK

LABEL,BOTTOMWRAPGEMSS

FAUCET,HOTWATER

VALVE,INLET2GPM120V10W

ELBOW,3/8”FLx3/8”M.PIPE

KIT,VALVEBYPASS

FUSEHOLDERASSYW/5AFUSE

SWITCH,TOGGLE125V,80A

LEG,4”ADJUST3/8-16THRDITAL

WARMERDECK-NOHTGELMTS

LABEL,CAUTIONHOTSURFACE

WARMERELEMENT

KIT,VALVEREPAIR

KIT,VALVEREPAIR

FITTING,SPRAYHEADULTEM

KIT,UCM&LABELINSTRUCTIONS

COVER,TOPHEATINGTANKGENUSE

TANK,COMPLETEGEMSSW/ULTEM

TANK,COMPLETEGEMSSDVULTEM

KIT,LIQUIDLEVELPROBEGT

PROBEASSY,WATERLEVEL

THERMOSTAT,RESET

SHOCKGUARD,RESETTHERMOSTAT

HEATINGELEMENT,2000W220V

ELEMENT,HEATING1.6KW120V

TUBE,½”IDx1/8WSILICONE

SHOCKGUARD,HEATINGELEMENTS

SENSOR,TEMPHEATINGTANK

COMPOUND,SILICONE3/4OZTUBE

GEMSS

*Recommmendedpartstostock.

ELECTRICAL

SCHEMATIC

GEMTS

ELECTRICAL

SCHEMATIC

GEMSS

ecn 10087 . 11/11/8 @ 13.8 . revD

1/18/8 @ 8.5 . ecn 9443 rev C

9/13/5 @ 8.9 . ecn 7731

11/17/04 @ 12.0 . ECN 7141

9/29/04 @ 13.4 . edr 4146

Printed in U.S.A. 11/08 . F-3373-S . rev D

WILBUR CURTIS CO., INC.

6913AccoSt.,Montebello,CA90640-5403USA

Phone:800/421-6150 Fax:323-837-2410

TechnicalSupportPhone:800/995-0417(M-F5:30A-4:00PPST) E-Mail:[email protected]

WebSite:www.wilburcurtis.com

Product Warranty Information

TheWilburCurtisCompanycertiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefollowinglimited

warranties and conditions apply:

3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.

2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,ttingsandtubing.

1 Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,ttingsandtubing.

Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee,

whichevercomesrst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplace-

ment parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which

the component is installed.

All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective

date of this policy is April 1, 2003.

Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.

CONDITIONS&EXCEPTIONS

The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replace-

ment parts installed on Curtis equipment that have not been purchased from the

Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty

does not cover and is void under the following circumstances:

1) Improper operation of equipment: Theequipmentmustbeusedforitsdesignedandintendedpurposeandfunction.

2) Improper installation of equipment: Thisequipmentmustbeinstalledbyaprofessionaltechnicianandmustcomplywithalllocalelectrical,

mechanical and plumbing codes.

3) Improper voltage: Equipmentmustbeinstalledatthevoltagestatedontheserialplatesuppliedwiththisequipment.

4) Improper water supply: Thisincludes,butisnotlimitedto,excessiveorlowwaterpressure,andinadequateoructuatingwaterow

rate.

5) Adjustments and cleaning: Theresettingofsafetythermostatsandcircuitbreakers,programmingandtemperatureadjustmentsarethe

responsibilityoftheequipmentowner.Theownerisresponsibleforpropercleaningandregularmaintenanceofthisequipment.

6) Damaged in transit: Equipmentdamagedintransitistheresponsibilityofthefreightcompanyandaclaimshouldbemadewiththecar-

rier.

7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturerisnotresponsibleforvariation

inequipmentoperationduetoexcessivelimeorlocalwaterconditions.Theequipmentmustbemaintainedaccordingtothemanufacturer’s

recommendations.

8) Replacement of items subject to normal use and wear: Thisshallinclude,butisnotlimitedto,lightbulbs,sheardisks,“0”rings,gaskets,

siliconetube,canisterassemblies,whipperchambersandplates,mixingbowls,agitationassembliesandwhipperpropellers.

9) Repairs and/or Replacements aresubjecttoourdecisionthattheworkmanshiporpartswerefaultyandthedefectsshowedupundernormal

use.Alllaborshallbeperformedduringregularworkinghours.Overtimechargesaretheresponsibilityoftheowner.Chargesincurredby

delays,waitingtime,oroperatingrestrictionsthathindertheservicetechnician’sabilitytoperformserviceistheresponsibilityoftheowner

oftheequipment.Thisincludesinstitutionalandcorrectionalfacilities.TheWilburCurtisCompanywillallowupto100miles,roundtrip,per

in-warrantyservicecall.

RETURN MERCHANDISE AUTHORIZATION: AllclaimsunderthiswarrantymustbesubmittedtotheWilburCurtisCompanyTechnical

SupportDepartmentpriortoperforminganyrepairworkorreturnofthisequipmenttothefactory.Allreturnedequipmentmustberepackaged

properlyintheoriginalcarton.Nounitswillbeacceptediftheyaredamagedintransitduetoimproperpackaging.NO UNITS OR PARTS WILL

BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON

OR SHIPPING LABEL. All in-warranty service calls must be performed by an authorized service agent. Call the Wilbur Curtis Technical Sup-

portDepartmenttondanagentnearyou.

Wilbur Curtis Company GEMSS, GEMTS User manual

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