Wilbur Curtis Company GEMTN User manual

Category
Coffee making accessories
Type
User manual
1
This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an autho-
rized Wilbur Curtis service center.
•DoNOTimmersetheunitinwateroranyotherliquid
•Toreducetheriskofreorelectricshock,doNOTopentoppanel.Nouserserviceablepartsinside.Repairshouldbedone
only by authorized service personnel.
•Keephandsandotheritemsawayfromhotpartsofunitduringoperation.
•Nevercleanwithscouringpowders,bleachorharshimplements.
Conventions
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
YourCurtisG3SystemisFactoryPre-SetandReadytoGo…RightfromtheCarton.
FollowingaretheFactorySettingsforyourinterLockCoffeeBrewingSystems:
•BrewTemperature=200°F •WaterBypass=OnLARGE&MEDIUMbrewonly
•BrewVolume=Largesettovesselrequirements. •EnergySaveMode=Off
SystemRequirements:
•WaterSource20–90PSI(MinimumFlowRateof1GPM)
•Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comforyourmodel.
SETUPSTEPS
Theunitshouldbelevel(lefttorightandfronttoback),locatedonasolidcountertop.Connectawaterlinefromthewaterltertothe
brewer.NOTE:Sometypeofwaterltrationdevicemustbeusedtomaintainatrouble-freeoperation.(Inareaswithextremelyhard
water,wesuggestthatasedimentaryandtaste&odorlterbeinstalled.)Thiswillprolongthelifeofyourbrewingsystemandenhance
coffeequality.
1.A3/8”Flarex3/8”Malepipeelbowissuppliedwiththebrewerforwaterlineconnection.Usetubingsizedsufcientlytoprovidea
minimumof1.0GPM.
2.Connecttheunittoanappropriateelectricalpowercircuit.
3.Turnonthetoggle(STANDBY/ON)switchbehindtheunit.Theheatingtankwillstarttoll.Whenthewaterlevelinthetankrisestothe
correctvolume,theheatingelementswillenergizeautomatically.WithG3Systemsthereisnodangerofelementburnoutcausedby
anemptytank.
4.Theheatingtankwillrequire20to30minutestoreachoperatingtemperature(200°F),indicatedwhenREADYTOBREWisdisplayed
ontheLCDscreen.
5.Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.
6. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterlling.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved
for cleaning underneath.
2. Insomeareasanapprovedbackowpreventiondevicemayberequiredbetweenthebrewerandthewatersupply.
Wi l b u r Cu r t i s Co m p a n y , in C .
Models
GEM TN
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
WARNING HOT LIQUID,
Scalding may occur.
Avoid splashing.
IMPORTANT: Equipment
to be installed to comply
with applicable federal,
state, or local plumbing/electrical
codes having jurisdiction.
ImportantSafeguards/Conventions
ServiceManual–GeminiNarrowTwinBrewer
BREWINGINSTRUCTIONS
1.BrewershouldbeON(Conrmatreartoggleswitch,thenpresstheON/OFFbutton).Ready-to-Brewshouldbeonthedisplay.Ifthe
brewerisconnectedtoanInterLockgrinder,thegrindershouldbeon.WhenInterlockconnectionismade,grindcoffeeatthistime.
2.PlaceanemptySatelliteunderthebrewconeandpressthewarmerswitchtopre-heattheSatellite.
6. PressBrewbutton. 
Brewingwillbegin
immediately.
5. Transferlled
brewconeto
brewer.
3.Placeacleanlter
intothebrewcone.
4.Fillbrewconewith
ground coffee.
2
YourCurtisADSSystemisFactoryPre-SetforOptimumPerformance.
Afterconnectiontowaterandpower;thereartoggleswitchmustbeon.Youwillhearabeepsound,indicatingpowerisavailabletothecontroller.
Thecontroldisplays  .PressON/OFFbuttonandthescreenwilldisplay .Afterthreeseconds, isdisplayed.
Waterwillllthetank(approximately2-3minutesdependingonwaterowrate).Whentheproperlevelisreached willappearonthescreen.
Ittakesapproximately20minutestoreachsetpointtemperatureof200°F.
Controlwilldisplay whentemperaturereachesthesetpoint(200°F).Unitisnowreadytobrew.
GEM TN
PROGRAM MENUS
All programming selections are performed with the three center buttons.
The symbols below the buttons are:
Scroll LEFT
SELECTION or ENTER to save new parameter
Scroll RIGHT
IMPORTANT NOTE:
1
2
3
4
5
6
7
8
9
10
11
12
13
15
14
15
16
17
18
25
26
27
28
29
30
31
20
22
24
23
19
21
34
33
32
PARTS
DIAGRAMS
3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
WC-61676
WC-37308
WC-61677
WC-61678
WC-37102*
WC-61672
WC-5421
WC-37008*
WC-5502*
WC-62033
WC-4382
WC-37121*
WC-844-101*
WC-2977-101
WC-442
WC-39395
WC-37176*
WC-39438
COVER,FRONTCENTERWRAP
KIT,BREWCONEBLACKPLSTCGEM
GUIDE,BRACKETGEM-TN
DECK,WARMER
KIT,WARMERELEMENT,120V100W
STRAP,WARMERELEMENT
COVER,TOPSSGEM
KIT,TANKLIDROUND
PROBEASSY,WATERLEVEL
TANK,CMPLTGEMTSW/ULTEMFTNG
GUARD,SHOCKHEATINGELEMENT
KIT,DUMPVALVELEFT
KIT,VALVEBYPASSNON-ADJUSTABLE
FITTING,SPRAYHEADULTEM
SOLENOID,LOCKBREWCONEL/R
LABEL,UCMOUTERDUALTWIN
KIT,UCMCONTROLMODULE
LABEL,UCMOVERLAY1-BATCH
Description
Index
Nº
PartNº
18A
18B
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
WC-39439
WC-39440
WC-934-04*
WC-37122*
WC-1438-101*
WC-2402
WC-3765L*
WC-847*
WC-29050
WC-1501
WC-102*
WC-8559
WC-1809-101
WC-5310
WC-3528*
WC-5231*
WC-43055
WC-522*
LABEL,UCMOVERLAY2-BATCH
LABEL,UCMOVRLY3-BATCHINNER
ELEMENTHEATING2.5KW220V
KIT,DUMPVALVERIGHT
SENSOR,HEATINGTANK
ELBOW,3/8”FLx3/8”M.PIPE
KIT,VALVEREPAIR
VALVE,INLET
SPRAYHEAD,AFS-AMBER
FUSEHOLDERASSYW5AFUSE
SWITCH,TOGGLE
RELAY,SOLIDSTATE40AW/HTSNK
FAUCET,PS/HPSSERIESHOTWTR
TUBE,5/16IDx1/8WSILICONE
LEG,4”ADJUST3/8-16THRDITALIAN
COMPOUND,SILICONE
GUARD,SHOCKRESETT-STAT
THERMOSTAT,RESET
Description
Index
Nº
PartNº
PARTS LIST – GEM-TN
*Recommmendedpartstostock.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
4
GEM-3N–ILLUSTRATEDPARTS
PARTS LIST – GEM-3N
1
2
3
4
5
6
7
WC-61645
WC-2007
WC-3280
WC-2005*
WC-2026*
WC-2011
WC-2101
LID,PLASTICGEM-3N
BRACKET,GAUGEGLASSGEM-3
WINGKNOB
WASHER,SHIELDCAP1/8”THICK
GLASS,GAUGE9”
SHIELD,GAUGEGLASS,3/4”X9”LG
GAUGEGLASSASSY,9”
Description
Index
Nº
PartNº
*Recommmendedpartstostock.
8
9
10
11
12
13
14
WC-38480
WC-2006*
WC-1901A
WC-64067
WC-3282
WC-3705*
WC-1800
LABEL,FRONTGEM-3N
WASHER,.188IDx.188THKBTM
SHANK,FAUCETW/SHIELDBASE
GUARD,FAUCET
HANDLE,CHESTGEM-3N
KIT,FAUCETS’SERIES
FAUCET,S’NON-LOCKING
Description
Index
Nº
PartNº
AdailyroutineofcleaningtheGEM-3NSatellitewillmaintaintheappearanceoftheunitandensuregreattastingcoffee.
CAUTION – Do not use cleansers, bleach liquids, powders or any other substance containing chlorine. These products promote corro-
sion and will pit the stainless steel. USE OF THESE PRODUCTS WILL VOID THE WARRANTY.
Cleaning the GEM3N Satellite
TocleantheSatellitecomponents,prepareamilddetergentsolution.
1. Removelidfromsatellite.
2. Turnthelidoverandcleanthefunnelarea,preferablywithagaugeglassbrush.
3. Rinsethelid,removingalltracesofcleaningsolution.
4. Unscrewthehandle/bonnetassemblyandremovefromfaucet.
5. Removeseatcupfromstemandinspectforwearorhardening.Replaceifnecessary.
6. Cleanallparts,includingfaucetbody,withmilddetergentandwarmwater.Thoroughlyrinsewithclearwarmwater.
7. Dryandassemble.Hand-tightenthehandleassembly.
8. Removethegaugeglasstubebyunscrewingthegaugeglasscap.
9. Flushthetubeandwasherswithagaugebrushandwashingsolution.Rinsewithclearwater.Dryandassemble.
10. CleaninsideSatellitewithaclothorScotchBrite™pad.
11. Removecoffeeresidueusingamilddetergentsolutionwithwater.
12. Thoroughlyrinsewithclearhotwater.
1
2
3
4
5
6
7
8
9
10
5
GEM-5N–ILLUSTRATEDPARTS
PARTS LIST – GEM-5N
1
2
3
4
5
WC-61687-L
WC-61687-R
WC-38482
WC-114R*
WC-37102*
BRACKET,STABILIZERLEFT
BRACKET,STABILIZERRIGHT
LABEL,FRONTGEM-5N
SWITCH,ROCKER(RED)120VAC
KIT,WARMERELEMENT,120V100W
Description
Index
Nº
PartNº
*Recommmendedpartstostock.
6
7
8
9
10
WC-61672
WC-3528
WC-3288
WC-3287
WC-169*
STRAP,WARMERELEMENT
LEG,4”ADJUSTABLE3/8-16THRDITAL
BALL,KNOBPLASTIC
SPRING,.48ODX.036WDGEM-5N
SWITCH,PLUNGERSAFTEY
Description
Index
Nº
PartNº
F
6
ELECTRICAL
SCHEMATIC
GEMTN
FRONT
TOP
RED STP
7
ELECTRICAL
SCHEMATIC
GEM–5N
11/7/8 . 7.9 . EDR 5612 . rev NC
Printed in U.S.A. 10/08 . F-3635 . rev NC
WILBUR CURTIS CO., INC.
6913AccoSt.,Montebello,CA90640-5403USA
Phone:800/421-6150 Fax:323-837-2410
TechnicalSupportPhone:800/995-0417(M-F5:30A-4:00PPST) E-Mail:[email protected]
WebSite:www.wilburcurtis.com
Product Warranty Information
TheWilburCurtisCompanycertiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefollowinglimited
warranties and conditions apply:
3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.
2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,ttingsandtubing.
1 Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,ttingsandtubing.
Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee,
whichevercomesrst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplace-
ment parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which
the component is installed.
All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective
date of this policy is April 1, 2003.
Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.
CONDITIONS&EXCEPTIONS
The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replace-
ment parts installed on Curtis equipment that have not been purchased from the
Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty
does not cover and is void under the following circumstances:
1) Improper operation of equipment: Theequipmentmustbeusedforitsdesignedandintendedpurposeandfunction.
2) Improper installation of equipment: Thisequipmentmustbeinstalledbyaprofessionaltechnicianandmustcomplywithalllocalelectrical,
mechanical and plumbing codes.
3) Improper voltage: Equipmentmustbeinstalledatthevoltagestatedontheserialplatesuppliedwiththisequipment.
4) Improper water supply: Thisincludes,butisnotlimitedto,excessiveorlowwaterpressure,andinadequateoructuatingwaterow
rate.
5) Adjustments and cleaning: Theresettingofsafetythermostatsandcircuitbreakers,programmingandtemperatureadjustmentsarethe
responsibilityoftheequipmentowner.Theownerisresponsibleforpropercleaningandregularmaintenanceofthisequipment.
6) Damaged in transit: Equipmentdamagedintransitistheresponsibilityofthefreightcompanyandaclaimshouldbemadewiththecar-
rier.
7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturerisnotresponsibleforvariation
inequipmentoperationduetoexcessivelimeorlocalwaterconditions.Theequipmentmustbemaintainedaccordingtothemanufacturer’s
recommendations.
8) Replacement of items subject to normal use and wear: Thisshallinclude,butisnotlimitedto,lightbulbs,sheardisks,“0”rings,gaskets,
siliconetube,canisterassemblies,whipperchambersandplates,mixingbowls,agitationassembliesandwhipperpropellers.
9) Repairs and/or Replacements aresubjecttoourdecisionthattheworkmanshiporpartswerefaultyandthedefectsshowedupundernormal
use.Alllaborshallbeperformedduringregularworkinghours.Overtimechargesaretheresponsibilityoftheowner.Chargesincurredby
delays,waitingtime,oroperatingrestrictionsthathindertheservicetechnician’sabilitytoperformserviceistheresponsibilityoftheowner
oftheequipment.Thisincludesinstitutionalandcorrectionalfacilities.TheWilburCurtisCompanywillallowupto100miles,roundtrip,per
in-warrantyservicecall.
RETURN MERCHANDISE AUTHORIZATION: AllclaimsunderthiswarrantymustbesubmittedtotheWilburCurtisCompanyTechnical
SupportDepartmentpriortoperforminganyrepairworkorreturnofthisequipmenttothefactory.Allreturnedequipmentmustberepackaged
properlyintheoriginalcarton.Nounitswillbeacceptediftheyaredamagedintransitduetoimproperpackaging.NO UNITS OR PARTS WILL
BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON
OR SHIPPING LABEL. All in-warranty service calls must be performed by an authorized service agent. Call the Wilbur Curtis Technical Sup-
portDepartmenttondanagentnearyou.
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Wilbur Curtis Company GEMTN User manual

Category
Coffee making accessories
Type
User manual

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