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Emerson Controlinc Network Master M250 Owner's manual

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Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
September 2023
Controlinc Network Master
Model M250 Version 5.2
September 2023
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
Notes
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Table of Contents
Table of Contents
Section 1: Introduction
1.1 Reference Documents ...........................................................................................1
1.2  ............................................................................................2
1.3  ............................................................................. 4
1.3.1 Environmental .............................................................................................4
1.3.2 Electrical ........................................................................................................ 4
1.3.3  ............................................................... 4
1.3.4  ..............5
1.4 Parts List ...................................................................................................................8
Section 2: Installation
2.1  ...................................................................................9
2.1.1  .................................................................. 9
2.1.2  .................................................... 11
2.2 Power Input .......................................................................................................... 12
2.3  ........................................................................................... 12
2.3.1  ................................................................................ 13
2.3.2  .............................................................................. 14
Section 3: Conguring the System
3.1 System Protection and Software Versions ..................................................... 15
3.1.1 Password Protection ............................................................................... 15
3.1.2 CoProcessor Software Protection ........................................................ 15
3.1.3  ............................................................ 15
3.2  ..................................................... 16
3.3  .......................................................... 16
3.4  .................................................. 16
3.4.1  ................................................................... 16
3.5  ......................................................................... 17
3.5.1  ...................................................... 17
3.5.2  ................................................ 17
3.5.3  ............................. 17
3.5.4  .............................................. 17
3.6  ....................................................... 17
3.7  .................................................................................. 18
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Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
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September 2023
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Section 4: Modbus Register Maps
4.1  ........ 19
4.2  ................................................................ 20
4.2.1  .............. 21
4.2.2  ....... 22
4.2.3  ....... 22
4.3 ............................................................... 23
4.4  ........................................... 23
4.5  ....... 24
4.6  ......................... 24
4.6.1  ................. 24
4.7  ............................................ 24
4.8  ........................................................................... 25
4.9  ................................................ 25
4.10  ............................................................................................ 26
4.11 Combined System Alarms .................................................................................. 27
4.12  ...................................................................................... 27
4.13  ..................... 27
Section 5: Theory of Operation
5.1  .............................................................. 31
5.2 Power-up Initialization ........................................................................................ 31
5.3  ......................................................................................... 32
5.3.1  .......................................................... 33
5.4  .................................................................................... 33
5.5  ..................................................................................................... 33
5.6 Report-by-Exception ............................................................................................ 34
5.7 Priority Scan .......................................................................................................... 34
5.8  ........................................... 34
5.9  ................................................................................... 35
5.10  ..................................................................................... 35
5.11  ............................................................................... 35
5.12  ....................................................................................... 35
Section 6: Software Source Code
6.1  .................................................................... 36
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Section 7: LCD Touch Panel Backup Terminal Operation
7.1  ........................................................................................................ 37
7.1.1 Alarm Display ............................................................................................ 38
7.1.2 Security Codes Screen ............................................................................ 38
7.1.3 ESD Screen ................................................................................................ 39
7.1.4 Switch Active Master to Standby Screen ............................................ 39
7.2 Valve Control and Status Display ...................................................................... 40
7.2.1 Valve Control ............................................................................................. 40
7.3  .............................................................................................. 41
7.4  ............................................................................................... 42
7.5  ...................................................................................... 42
7.6 Alarm Display ........................................................................................................ 43
Section 8: System Setup and Conguration Using LCD
Touch Panel
8.1 Main Menu Screen............................................................................................... 44
8.2 Security Codes ...................................................................................................... 45
8.3 Data Entry .............................................................................................................. 45
8.4  ..................................................................................... 46
8.5 System Setup ........................................................................................................ 47
8.6 Scan List ................................................................................................................. 48
8.7 Device Type ........................................................................................................... 49
Section 9: Valve Network Topology
9.1  .................................... 50
9.2  ................................................................... 51
Section 10: Multiple Masters to DCS
10.1  ..................................... 52
10.2  .......................................................................... 53
10.3  ....................... 54
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Introduction
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2 September 2023
1
Section 1: Introduction
Section 1: Introduction



This enhances overall system performance and minimizes software development and
















1.1 Reference Documents




1. 
2. 
3. 
4. 
5. 
6. 
All manuals and software are provided in electronic format with the system on CD.
Introduction
September 2023
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
2
Section 1: Introduction
1.2 



available. The supplied system uses standard RS485 and Modbus RTU protocol for the valve




primary master and the other a hot stand-by master. The two chassis may switch roles of










Each chassis consists of two Modbus Slave modules located in Slots 3 and 4. These slave
modules communicate with redundant Modbus host systems up line. The CoProcessor












down time. LCD touch panel provides valve actuator monitor and control of all valves in case













RTS





 

 
M250
Primary
Master
M250
Secondary
Master

 
Controlinc


250
Actuators
per

Introduction
Figure 1. DCS System Diagram
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2 September 2023
3
Section 1: Introduction
Introduction
September 2023
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
4
Section 1: Introduction
1.3 General System Specications
1.3.1 Environmental
   
 
   
   
   
1.3.2 Electrical
   
 
Maximum inrush current: 60 Amps
  
   
  
1.3.3 
    
    
    
   
  
Introduction
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2 September 2023
5
Section 1: Introduction
1.3.4 

Primary Master Secondary Master
DirectNet DirectNet
   
   
Station Address 2 Station Address 1
   

Primary Secondary
    
2 Red 3 Red
    
7 Green 7 Green
    





















 




PANEL


Introduction
Figure 2. M250 NEMA TP Internal Wiring
September 2023
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
6
Section 1: Introduction
 012 34

100 to 240 V AC

35 VA


























NEUTRAL
LINE

LCD TERMINAL





Introduction
Figure 3.
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2 September 2023
7
Section 1: Introduction






Introduction
1.4 Parts List

as a spare parts list.
Figure 4.
Item Qty Model Emerson Part
Number Description
1 1 EA9-T6CL-R 2000802501 
2 1 2938730 2001803004 
3 1 NIM124I 84713 -C 
4 2  2001805050 
5 2 D2-250-1 2001805052 
6 6 - 37586-1 
7 8 F2-CP128 2001805051 
8 1 NIM-TCP 87065 
9 1 - 37587-1 
10 3  7019900428 
11 2 - 37586-4 
12 2 - 37586-3 
13 2 -  
14 1 -  
September 2023
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
8
Section 1: Introduction
Installation
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2 September 2023
9
Section 2: Installation
Section 2: Installation
2.1 Network Master Mounting



wire connections to the NIM.
2.1.1 Mounting of NEMA Enclosure








Figure 5.





406 mm

508 mm
 
63.5 mm

368.3 mm

470 mm


September 2023
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
10
Section 2: Installation
Installation
NOTE

Figure 6. NEMA Box Mounting
Installation
2.1.2 
in.


of 20 in.


Figure 7.
Figure 8. Rear Panel View
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2 September 2023
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Section 2: Installation


for rear panel cable connections.
 

483 mm

465 mm

101 mm

177 mm
     
September 2023
Installation, Operations and Maintenance Manual
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Section 2: Installation
Installation
2.2 Power Input


electrical supply to which the power input is connected. The system contains three main fuses

are independently fused. Each NIM is powered from redundant 24 V DC power supplies from
the two chassis power supplies. The LCD touch panel is powered from an independent 24 V DC

associated main chassis power supply.
2.3 Field Network Wiring





parallel actuators to Port A and remove termination and bias. Do not connect more than 15









Installation
Figure 9. Controlinc TEC2000 E>Net Ring Network Wiring (Typical)
2.3.1 












 















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 
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 
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2 September 2023
13
Section 2: Installation
2.3.2 
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


Figure 10. TEC2000 Controlinc E>Net Ring Network Wiring (Typical)
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 
September 2023
Installation, Operations and Maintenance Manual
MAN-01-09-91-0726-EN Rev. 2
14
Section 2: Installation
Installation
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