Kawasaki KLR 650 - 2010 Install Manual

Type
Install Manual
Viking Installation Guide
Built-In Electric Induction
Cooktop
Viking Range Corporation
111 Front Street
Greenwood, Mississippi 38930 USA
2
IMPORTANT:
PLEASE READ AND FOLLOW
•Before beginning, please read these instructions
completely and carefully.
•Do not remove permanently affixed labels, warnings, or
plates from the product. This may void the warranty.
•Please observe all local and national codes and
ordinances.
•Please ensure that this product is properly grounded.
•The installer should leave these instructions with the
consumer who should retain for local inspector’s use and
for future reference.
•Installation must conform with local codes or, in the
absence of codes, the National Electrical Code,
ANSI/NFPA 70-latest edition.
IN CANADA: Electrical installation must be in accordance
with the current CSA C22.1 Canadian Electrical Codes Part
1 and/or local codes.
GENERAL INFORMATION
1.
WWAARRNNIINNGG::
The use of cabinets for storage above the
appliance may result in potential burn hazard.
Combustible items may ignite, metallic items may
become hot and cause burns. If a cabinet storage is to
provided the risk can be reduced by installing a range
hood that projects horizontally a minimum of 5 in.
beyond the bottom of the cabinets.
2.
WWAARRNNIINNGG::
This appliance shall not be used for space
heating. This information is based on safety
considerations.
3. All openings in the wall behind the appliance in the
floor under the appliance shall be sealed.
4. Keep appliance area clear and free from combustible
materials, gasoline, and other flammable vapors.
5. Disconnect the electric supply to the appliance before
cleaning or servicing.
6. When removing the cooktop for service and/or
cleaning, disconnect AC power supply.
7. Electrical Requirement:
Listed on Specifications/Wiring Diagram Sheet -
Minimum Recommended Electric Circuit.
WARNING
EELLEECCTTRRIICCAALL GGRROOUUNNDDIINNGG
IINNSSTTRRUUCCTTIIOONNSS
This cooktop must be electrically grounded in
accordance with local codes or, in the absence of
codes, with the National Electrical Code,
ANSI/NFPA 70-latest edition. .
FFOORR PPEERRSSOONNAALL SSAAFFEETTYY,, TTHHIISS AAPPPPLLIIAANNCCEE MMUUSSTT
BBEE PPRROOPPEERRLLYY GGRROOUUNNDDEEDD..
ELECTRICAL REQUIREMENTS
Check your local codes regarding this unit. This
cooktop is supplied with a 3-wire, A.C. 208Y/120 volt or
120/240 volt, 60 HZ electrical system. A white (neutral)
is not needed for this unit. See next section for
grounding instructions. It should be fused separately.
CCAAUUTTIIOONN::
Be sure the electric power is off from the
breaker box to the junction box until the cooktop is
installed and ready to operate. The junction box should
be connected to a suitable ground.
Refer to the specifications chart for kilowatt rating and
recommended amperage. House wiring and fusing
must comply with local codes. If no local codes are
applicable, wire in accordance with the National
Electrical Code, ANSI/NFPA 70-latest edition.
ELECTRICAL CONNECTION
WARNING:
The electrical power to the unit must
be shut off while line connections are being made.
Failure to do so could result in serious injury or
death.
When making the wire connections, use the entire
length of the conduit provided (3 feet). The conduit
must not be cut. Connect the red and black leads from
the unit conduit to the corresponding leads in the
junction box. The bare ground wire in the conduit is
connected to the unit frame. When connecting to a 3-
conductor branch circuit, if local codes permit, connect
the bare ground connector lead of the unit to the
branch circuit neutral (gray or white in color).
DDOO NNOOTT UUSSEE AANN EEXXTTEENNSSIIOONN CCOORRDD WWIITTHH TTHHIISS
AAPPPPLLIIAANNCCEE.. SSUUCCHH UUSSEE MMAAYY RREESSUULLTT IINN AA FFIIRREE,,
EELLEECCTTRRIICCAALL SSH
HOOCCKK OORR OOTTHHEERR PPEERRSSOONNAALL IINNJJUURRYY..
3
Description 30” W. VICU 36” W. VICU
Cutout Width Minimum 28 9/16” (72.6 cm) 34 9/16” (87.8 cm)
Maximum 29 5/8” (75.2 cm) 35 1/2” (90.2 cm)
Cutout Depth Minimum - 19 1/8” (48.6 cm)
Maximum - 19 7/8” (50.5 cm)
Overall Width 30 3/4” (78.1 cm) 36 3/4” (93.3 cm)
Overall Height from Bottom 6 11/16” (17.0 cm)
Overall Depth from Rear 21” (53.3 cm)
Electrical Requirements 240 - 208/120 VAC/60 Hz - 3-wire conduit with a No. 10 ground wire.
Maximum Amp Usage 240V 9.0 kW; 37.5 amps 13.5 kW 56.3 amps
208V 7.8 kW; 37.5 amps 11.6 kW 56.3 amps
Surface Element Rating
224400VV 220088VV 224400VV 220088VV
Right Front 1200 1040 watts 1200 1040 watts
Right Rear 3300 2800 watts 3300 2800 watts
Center Front N/A N/A 2700 2340 watts
Center Rear N/A N/A 1800 1560 watts
Left Front 2700 2340 watts 1800 1560 watts
Left Rear 1800 1560 watts 2700 2340 watts
Approximate Shipping Weight 52 lb. (23.4 kg) 63 lb. (28.4 kg)
SPECIFICATIONS - ALL INDUCTION COOKTOP
Description 30” W. VCCU 36” W. VCCU
Cutout Width Minimum 28 9/16” (72.6 cm) 34 9/16” (87.8 cm)
Maximum 29 5/8” (75.2 cm) 35 1/2” (90.2 cm)
Cutout Depth Minimum - 19 1/8” (48.6 cm)
Maximum - 19 7/8” (50.5 cm)
Overall Width 30 3/4” (78.1 cm) 36 3/4” (93.3 cm)
Overall Height from Bottom 6 3/4” (17.2 cm)
Overall Depth from Rear 21” (53.3 cm)
Electrical Requirements 240 - 208/120 VAC/60 Hz - 3-wire conduit with a No. 10 ground wire.
Maximum Amp Usage 240V 9.1 kW; 37.9 amps 13.2 kW 55.0 amps
208V 7.4 kW; 35.4 amps 10.4 kW 50.2 amps
Surface Element Rating
224400VV 220088VV 224400VV 220088VV
Right Front 1800 1560 watts 1800 1560 watts
Right Rear 3300 2800 watts 3300 2800 watts
Center Front N/A N/A 1800 1350
Bridge N/A N/A 800 600 watts
Center Rear N/A N/A 1800 1350
Left Front 2500 1875 watts 2200 1650 watts
Left Rear 1500 1125 watts 1500 1125 watts
Approximate Shipping Weight 52 lb. (23.4 kg) 63 lb. (28.4 kg)
SPECIFICATIONS - INDUCTION/RADIANT COOKTOP
4
PROXIMITY TO SIDE CABINET INSTALLATION
1. The cooktop may be installed directly to existing base cabinets.
2. The cooktop CANNOT be installed directly adjacent to sidewalls, tall cabinets, tall appliances, or other side vertical
surfaces above 36” (91.4 cm) high. There must be a minimum of 6” (15.2 cm) side clearance from the cooktop to
such combustible surfaces above the 36” (91.4 cm).
3. Within the 6” (15.2 cm) side clearance to combustible vertical surfaces above 36” (91.4 cm), the maximum wall
cabinet depth must be 13” (33.0 cm) and wall cabinets within this 6” (15.2 cm) side clearance must be 18” (45.7 cm)
above the 36” (91.4 cm) high countertop.
4. Wall cabinet above the cooktop must be a minimum of 36” (91.4 cm) above the countertop for a full width of the
cooktop.
MMIINNIIMMUUMM CCLLEEAARRAANNCCEESS FFRROOMM AADDJJAACCEENNTT CCOOMMBBUUSSTTIIBBLLEE
CCOONNSSTTRRUUCCTTIIOONN
•Above countertop (above 36” [91.4 cm])
•Side 6” (15.2 cm)
•Rear* 0” (0 cm)
•Within 6” side clearance. Wall cabinets no deeper
than 13” (33.0 cm)
•Must be minimum 18” (45.7 cm) above countertop
•Wall cabinets directly above the product must be
minimum 36” (91.4 cm) above the countertop.
13” Max
(33.0 cm)
36” Min.
(91.4 cm)
6” Min.(15.2 cm)
18” Min.
(45.7 cm)
36” Min.
(91.4 cm)
3 1/8”
(7.9 cm)
0” Min.*
(0 cm)
**NNOOTTEE::
Before cutting countertop cutout, check the inside
clearance available from the inside back wall to the proposed
placement of the cooktop. A minimum of 2” (5.1 cm) is
required from the back wall of the cooktop to the
iinnssiiddee
wall
of the back cabinet. (See page 4) This may require a
distance greater than the 0” minimum approved distance.
5
INTERIOR CABINET CLEARANCES
IIMMPPOORRTTAANNTT::
The electronic components for the
induction elements in the cooktop need some air
circulation. To ensure long life of electronic
components, it is required that a minimum of 8”
(20.3 cm) open space remain between the bottom of
the cooktop and any shelf underneath. The
maximum length of the shelf underneath is 18”
(45.7cm). There should be no partition or shelf
ddiirreeccttllyy
underneath the unit.
It is also required that the exit air ports at the rear
are not blocked. There should be a minimum of 2”
(5.1 cm) space between the exit air ports at the rear
of the unit and any nearby obstruction.
2”
(5.1 cm)
min.
8”
(20.3 cm)
min.
18”
(45.7 cm)
max.
30” W. BURNER BOX
6
30” W. HEIGHT
After installation of cooktop, locate the four hold down brackets on each
side of the burner box. Screw the sheet metal screw into bracket and
tighten firmly against bottom of countertop.
5 1/4”
(13.3 cm)
6 7/16”
(16.4 cm)
4 1/2”
(11.4 cm)
6 11/16”
(17.0 cm)
DIMENSIONS
INDUCTION/RADIANT
COOKTOP
30” W. TOP
30 3/4” (78.1 cm)
21”
(53.3 cm)
18 3/8”
(46.7 cm)
7
36” W. TOP
36” W. HEIGHT
21”
(53.3 cm)
36 3/4” (93.3 cm)
3 1/16”
(7.8 cm)
2 5/16” (5.9 cm)
4 15/32”
(11.4 cm)
5 7/32”
(13.3 cm)
6 11/16”
(17.0 cm)
36” W. BURNER
BOX
18 31/32”
(48.2 cm)
34 1/2” (87.6 cm)
#1
#1
#1
#2
#2
#2
#1
#2
There are two types of hold down brackets on the 36” w. cooktop. After
installing cooktop, locate the hold down brackets around the burner box.
Brackets #1 are located on the left side of the burner box and brackets #2 are
located on the right side of the burner box. Screw the sheet metal screw into
the brackets and tighten firmly against bottom of countertop.
8
DIMENSIONS
ALL INDUCTION COOKTOP
30” W. BURNER BOX
30” W. HEIGHT
30” W. TOP
After installation of cooktop, locate the four hold down brackets on each
side of the burner box. Screw the sheet metal screw into bracket and
tighten firmly against bottom of countertop.
21”
(53.3 cm)
30 3/4” (78.1 cm)
18 3/4”
(47.6 cm)
5 1/8”
(13.0 cm)
4 1/16”
(10.3 cm)
7 1/2”
(19.1 cm)
28 1/2” (72.4 cm)
9
36” W. BURNER BOX
36” W. HEIGHT
36” W. TOP
After installation of cooktop, locate the four hold down brackets on each
side of the burner box. Screw the sheet metal screw into bracket and
tighten firmly against bottom of countertop.
21”
(53.3 cm)
36 3/4” (93.3 cm)
18 3/4” (47.6 cm)
5 3/16”
(13.2 cm)
7 1/2”
(19.1 cm)
4 1/32”
(10.2 cm)
10
30” W. CUTOUT w/
DOWNDRAFT
28 3/4” (73.0 cm)
20 1/4”
(51.4 cm)
2 1/4”
(5.7 cm)
7/8”
(2.2 cm)
7/8”
(2.2 cm)
27” (68.6 cm)
30” W. CUTOUT
Min. 19 1/8” (48.6 cm)
Max. 19 7/8” (50.5 cm)
Min. 28 9/16” (72.6 cm)
Max. 29 5/8” (75.2 cm)
11
FINAL PREPARATION
1. Some stainless steel parts may have a plastic protective wrap which must be peeled off.
2. All stainless steel body parts should be wiped with hot, soapy water and with a liquid cleaner designed for this
material. If buildup occurs, do not use steel wool, abrasive cloths, cleaners, or powders! If it is necessary to scrape
stainless steel to remove encrusted materials, soak with hot, wet cloths to loosen the material, then use a wood or
nylon scraper. Do not use a metal knife, spatula, or any other metal tool to scrape stainless steel! Scratches are
almost impossible to remove.
REPLACEMENT PARTS
Only authorized replacement parts may be used in performing service on the cooktop. Do not repair or replace any
part of the appliance unless specifically recommended in the manual. All other servicing should be referred to a
qualified technician.
36” W. CUTOUT w/
DOWNDRAFT
36” W. CUTOUT
34 3/4” (88.3 cm)
20 1/4”
(51.4 cm)
2 1/4”
(5.7 cm)
7/8”
(2.2 cm)
7/8”
(2.2 cm)
33” (83.8 cm)
Min. 19 1/8” (48.6 cm)
Max. 19 7/8” (50.5 cm)
Min. 34 9/16” (87.8 cm)
Max. 35 1/2” (90.2 cm)
12
WIRING DIAGRAM
36” W. INDUCTION/RADIANT COOKTOP
L2L1
L
P
H1
H2
L
3300 WATT
R. R. COIL
1800 WATT
R.F. COIL
BRIDGE ELEM
1800 WATT
800 WATT
1800 WATT
SURF. ELEM.
POWER ON
LIGHT
BLACK
RED
2200/750 WATT
L. F. ELEM.
1500 WATT
L.R. ELEM.
L
P
H1 H2
L
RED
RED/BLK
RED/YEL
YEL/RED
RED/YEL
YEL/RED
BLACK
GRAY
YEL/BRN
WH/RED
WH/GRN
RED
RED
WH/RED
WH/BLK
BLK/WH
PURPLE
BLK
YEL/GRN
WH/GRN
YEL/GRN
WH/GRN
BLK
RED
RED
RED
YEL/BLK
RED/BLK
RED
RED/BLK
RED
RED/BLK
JR
JF
L1
L2
AC1 AC2
AC1 AC2
J1 J4
J1 J4
LOW VOLTAGE
JOUT1 JOUT2
JOUT1 JOUT2
EMI BOARD
POWER BOARD
POWER BOARD
AC1
AC2
AC2
AC1
MOTOR
FAN
FAN
RED
RED/BLKRED/BLK
WH/BLK
YEL/BLK
YEL/BRN
WH/RED
YEL/RED
RED/YEL
RED/BLKRED/BLK
RED
RED/BLK
RED/BLK
RED
RED/BLK
RED/BLK
YEL/RED
10K POT
10K POT
PURPLE
PURPLE
PURPLE
RED
RED
(H1)a(H2)
(H1)b
P
L2 L1
(H1)a(H2)
(H1)b
P
L2 L1
RED
WWAARRNNIINNGG-- TTHHIISS UUNNIITT MMUUSSTT BBEE GGRROOUUNNDDEEDD.. SSEEEE IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNSS FFOORR
PPRROOPPEERR GGRROOUUNNDDIINNGG PPRROOCCEEDDUURREESS
N
NOOTTEE:: TTRRAAIILLEERRSS OORR SSTTRRIIPPEESS WWIILLLL BBEE TTHHEE SSEECCOONNDD CCOOLLOORR IINN AA CCOOLLOORR CCOOMMBBIINNAATTIIOONN
WIRING DIAGRAM
30” W. INDUCTION/RADIANT COOKTOP
WWAARRNNIINNGG-- TTHHIISS UUNNIITT MMUUSSTT BBEE
GGRROOUUNNDDEEDD.. SSEEEE
IINNSSTTAALLLLAATTIIOONN
IINNSSTTRRUUCCTTIIOONNSS
FFOORR PPRROOPPEERR
GGRROOUUNNDDIINNGG
PPRROOCCEEDDUURREESS
N
NOOTTEE:: TTRRAAIILLEERRSS OORR SSTTRRIIPPEESS
WWIILLLL BBEE TTHHEE SSEECCOONNDD
CCOOLLOORR IINN AA CCOOLLOORR
CCOOMMBBIINNAATTIIOONN
L2L1
3300 WATT
R. R. COIL
1800 WATT
R.F. COIL
SURF. ELEM.
POWER ON
LIGHT
BLACK
RED
2500/1000 WATT
L. F. ELEM.
1500 WATT
L.R. ELEM.
L
P
H1
H2
L
RED
RED/BLK
YEL/RED
RED/YEL
BLK/WH
BLK
WH/BLK
YEL/BLK
WH/BLK
YEL/BLK
BLK
RED
RED
WH/RED
RED
RED/BLK
JR
JF
L1
L2
AC1 AC2
AC1 AC2
J3
J4
J3
J4
LOW VOLTAGE
JOUT1 JOUT2
JOUT1 JOUT2
EMI BOARD
POWER BOARD
POWER BOARD
AC1
AC2
AC2
AC1
MOTOR
FAN
FAN
RED/BLKRED/BLK
YEL/RED
WH/RED
RED/BLKRED/BLK
RED
RED/BLK
RED
RED/BLK
10K POT
10K POT
PURPLE
PURPLE
WH/BLK
RED
(H1)a(H2)
(H1)b
P
L2 L1
POWER BOARD
JOUT1
JOUT2
SMALL COIL
J3
TEMP CONTROL
J14
J15
J11
J10
LED
BOARD
FRONT
REAR
LARGE COIL
JOUT3
JOUT4
J3
J12
J13
J9
J8
TEMP CONTROL
RED
BLACK
RED
BLACK
AC
FAN
J16
J17
J6
J7
J4
J5
J18
J19
JE5
JE6
JE4JE3
JE8JE7
JE1
JE2
EMI BOARD
POWER BOARD
JOUT1
JOUT2
SMALL COIL
J3
TEMP CONTROL
J14
J15
SMALL COIL
POTENTIOMETER
J11
J10
LED
BOARD
FRONT
REAR
LARGE COIL
LARGE COIL
POTENTIOMETER
JOUT3
JOUT4
J3
J12
J13
J9
J8
TEMP CONTROL
RED
BLACK
RED
BLACK
AC
FAN
J16
J17
J6
J7
J4
J5
J18
J19
JE5
JE6
JE4JE3
JE8JE7
JE1
JE2
EMI BOARD
POWER BOARD
JOUT1
JOUT2
SMALL COIL
J3
TEMP CONTROL
J14
J15
J11
J10
LED
BOARD
FRONT
REAR
LARGE COIL
JOUT3
JOUT4
J3
J12
J13
J9
J8
TEMP CONTROL
RED
BLACK
RED
BLACK
AC
FAN
J16
J17
J6
J7
J4
J5
J18
J19
JE5
JE6
JE4JE3
JE8JE7
JE1
JE2
EMI BOARD
RIGHT
CENTER
LEFT
POWER LINE
CONDITIONER
J1
L1R
L1
L2
RED
BLACK
GREEN
CHASSIS GROUND
BLACK
RED
BLACK
RED
BLACK
RED
SMALL COIL
POTENTIOMETER
LARGE COIL
POTENTIOMETER
SMALL COIL
POTENTIOMETER
LARGE COIL
POTENTIOMETER
SECTION
J2J3J4J5J6
L2R
L1C
L2C
L1LL2L
FFOORR CCOONNNNEECCTTIIOONN TTOO FFAACCTTOORRYY IINNSSTTAALLLLEEDD
TTEERRMMIINNAALL BBLLOOCCKK -- UUSSEE CCOOPPPPEERR OORR
AALLUUMMIINNUUMM CCOONNDDUUCCTTOORRSS
WWAARRNNIINNGG-- TTHHIIS
S UUNNIITT MMUUSSTT BBEE GGRROOUUNNDDEEDD..
SSEEEE IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNSS FFOORR
PPRROOPPEERR GGRROOUUNNDDIINNGG PPRROOCCEEDDUURREESS
NNOOTTEE:: TTRRAAIILLEER
RSS OORR SSTTRRIIPPEESS WWIILLLL BBEE TTHHEE
SSEECCOONNDD CCOOLLOORR IINN AA CCOOLLOORR CCOOMMBBIINNAATTIIOONN
WIRING DIAGRAM
30” W. ALL INDUCTION COOKTOP
FFOORR CCOONNNNEECCTTIIOONN TTOO FFAACCTTOORRYY IINNSSTTAALLLLEEDD TTEERRMMIINNAALL BBLLOOCCKK -- UUSSEE CCOOPPPPEERR OORR AALLUUMMIINNUUMM CCOONNDDUUCCTTOORRSS
WWAARRNNIINNGG-- TTHHIIS
S UUNNIITT MMUUSSTT BBEE GGRROOUUNNDDEEDD.. SSEEEE IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNSS FFOORR PPRROOPPEERR GGRROOUUNNDDIINNGG
PPRROOCCEEDDUURREESS
NNOOTTEE:: TTRRAAIILLE
ERRSS OORR SSTTRRIIPPEESS WWIILLLL BBEE TTHHEE SSEECCOONNDD CCOOLLOORR IINN AA CCOOLLOORR CCOOMMBBIINNAATTIIOONN
POWER BOARD
JOUT1
JOUT2
SMALL COIL
J3
TEMP CONTROL
J14
J15
J11
J10
LED
BOARD
FRONT
REAR
LARGE COIL
JOUT3
JOUT4
J3
J12
J13
J9
J8
TEMP CONTROL
RED
BLACK
RED
BLACK
AC
FAN
J16
J17
J6
J7
J4
J5
J18
J19
JE5
JE6
JE4JE3
JE8JE7
JE1
JE2
EMI BOARD
POWER BOARD
JOUT1
JOUT2
SMALL COIL
J3
TEMP CONTROL
J14
J15
SMALL COIL
POTENTIOMETER
J11
J10
LED
BOARD
FRONT
REAR
LARGE COIL
LARGE COIL
POTENTIOMETER
JOUT3
JOUT4
J3
J12
J13
J9
J8
TEMP CONTROL
RED
BLACK
RED
BLACK
AC
FAN
J16
J17
J6
J7
J4
J5
J18
J19
JE5
JE6
JE4JE3
JE8JE7
JE1
JE2
EMI BOARD
RIGHT
LEFT
POWER LINE
CONDITIONER
J1
L1C
L2R
L1
L2
RED
BLACK
GREEN
CHASSIS GROUND
BLACK
RED
BLACK
RED
SMALL COIL
POTENTIOMETER
LARGE COIL
POTENTIOMETER
SECTION
J2
L1R
L2C
J4 J3
WIRING DIAGRAM
36” W. ALL INDUCTION COOKTOP
J2
J2
J2
J2
J2
14
15
F20112D
(PS0306VR)
Viking Range Corporation
111 Front Street
Greenwood, Mississippi 38930 USA
(662) 455-1200
For more product information
call 1-888-VIKING1 (845-4641)
or visit the Viking Web site at
vikingrange.com
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Kawasaki KLR 650 - 2010 Install Manual

Type
Install Manual

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