Pottinger TERRASEM 4000 D Operating instructions

Type
Operating instructions
8804.en-GB.80Y.0
Original Operating Instructions
Mulch seeder
TERRASEM 4000 D
8804 : +. . 00001
Technical alterations
As we are constantly developing our products, there may be deviations between these docu-
ments and the implement. Therefore no claims may be derived from the data, illustrations
and descriptions. Please contact your Specialist Service Centre for any binding information
about specific features of your machine.
Legal notes
Please note that only the operating instructions written in German constitute the original op-
erating instructions regarding EU Directive 2006/42/EC. Operating instructions in all other
languages are translations of the original operating instructions written in German.
We would ask you to please understand that changes to the scope of supply with regard to
form, equipment and technical specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written appro-
val of PÖTTINGER Landtechnik GmbH.
All rights according to copyright law are expressly reserved by PÖTTINGER Landtechnik
GmbH.
© PÖTTINGER Landtechnik GmbH
MyPÖTTINGER – Simple. Anytime. Anywhere.
• Scan QR code on identification plate with Smartphone / tablet or type in www.mypoet-
tinger.com on the Internet.
• Spare parts lists can be obtained exclusively via MyPÖTTINGER.
• Individual information, such as operating instructions and maintenance information for
your machines, is available on MyPÖTTINGER in "My Machines" at any time after regis-
tration.
2 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Dear Customer,
"Quality pays for itself." That is why we apply the highest quality standards to our products,
which are permanently monitored by our in-house quality management team and our man-
agement board. Because the safety, trouble-free functionality, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
These Operating Instructions are intended to make it easier for you to familiarise yourself
with your machine and to clearly advise you on the safe and correct handling of the machine,
as well as its care and maintenance. So, please take some time to read these instructions.
These Operating Instructions are a part of the machine. They are to be kept in a suitable
place and be accessible to personnel at any time throughout the entire service life of the ma-
chine. Instructions based on existing national regulations on accident prevention, road traffic
regulations and environmental protection are to be supplemented.
Any persons commissioned with the operation, maintenance or transport of the machine
must read and understand these instructions prior to starting work, particularly the safety in-
formation. If these instructions are not observed, the warranty claim will be forfeited.
If there are any questions regarding the contents of these Operating Instructions or further
questions regarding the machine, contact your PÖTTINGER service partner.
Ensure correct machine operational and road safety, and reliability through timely and metic-
ulous care and maintenance, according to the specified maintenance intervals.
Use only original spare parts or spare parts and accessories that are approved by PÖTTING-
ER Landtechnik GmbH. Only the original spare parts approved by us have been tested by us
and therefore have the appropriate prerequisites for use in your machine. The use of any un-
approved parts forfeits any warranty claim. Even after the warranty period has expired we
recommend the use of genuine replacement parts in order to ensure the continuous perform-
ance of the machine.
Product liability legislation obliges the manufacturer and the authorised dealer to issue In-
structions when selling implements and to instruct customers in the use with reference to the
safety, operating and maintenance regulations. Confirmation in the form of a Declaration of
Transfer is required to verify that the implement and Instructions have been transferred cor-
rectly. The handover declaration is completed electronically by the dealer.
For the purposes of the Product Liability Act, every self-employed person and farmer is an
entrepreneur. Entrepreneurial property damage under the terms of the Product Liability Act is
therefore excluded from liability by PÖTTINGER. Property damage under the terms of the
Product Liability Act is damage caused by a machine, but not to it.
The operating instructions are part of the machine, therefore pass them on to any new owner
when transferring the machine. Instruct the new owner and make them aware of the regula-
tions mentioned.
Your PÖTTINGER service team wishes you every success.
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 3
Representation conventions
This section contains explanations for a better understanding of the illustrations, safety and
warning notes and textual descriptions used in these operating instructions.
Safety instructions / warnings
Safety instructions of a general nature are always placed at the beginning of a section. They
warn of dangers that may occur during machine operation or when preparing to work on the
machine. Warnings alert to hazards that may occur directly during an operation or work step
on the machine. Warnings are listed together with the relevant procedures / work steps in the
written instructions.
Safety instructions and warnings are presented as follows:
DANGER
If you do not follow the instructions in a text section with this marking, there is a risk
of fatal or life-threatening injury.
â–º All instructions in such text sections must be followed!
WARNING
If you do not follow the instructions in a text section with this marking, there is a risk
of severe injury.
â–º All instructions in such text sections must be followed!
CAUTION
If you do not follow the instructions in a text section with this marking, there is a risk
of injury.
â–º All instructions in such text sections must be followed!
NOTICE
If you do not follow the instructions in a text section with this marking, there is a risk
of damage to property.
â–º All instructions in such text sections must be followed!
TIP
Text sections marked in this way contain recommendations and advice for handling the ma-
chine.
ENVIRONMENT
Text sections marked in this way contain advice on the subject of environmental protection.
Directions
Directions (such as left, right, front, rear) are given based on the normal "working travel direc-
tion" of the machine.
4 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Orientation information for an illustration of a machine detail refers to this illustration only,
and is only to be understood as relative to the direction of travel in certain cases. The mean-
ing of the orientation information (if required) is clearly evident from the accompanying text.
Designations
These operating instructions designate the interchangeable equipment for agricultural vehi-
cles (in line with the EU Directive 2006/42/EC) as machine.
Vehicles intended to drive the existing machine are designated as tractor.
Equipment designated as optional is available only for certain machine models or only in
certain countries.
Protective goggles, work gloves, safety shoes, tight fitting, long work clothing, hair nets in the
case of long hair, hearing protection as well as suitable equipment to protect against seed
treatment dusts (such as dust masks etc.) are designated as personal protective equip-
ment. The complete selection of suitable personal protective equipment for the respective
purpose remains the responsibility of the machine operator.
Cross-references
Cross-references to another location in the operating instructions or another document are
provided in the text, specifying the chapter and subchapter, or section. The naming of sub-
chapters or sections is in inverted commas. (Example: Check all screws on the machine for
tightness. See "Tightening torques" on page xxx). A subchapter and/or section can be found
in the document via an entry in the table of contents.
Action steps
An arrow or sequential numbering indicates action steps you should take.
A black bordered, indented arrow or sequential, indented numbering indicates intermedi-
ate results or intermediate steps that should be performed.
Illustrations
Illustrations may differ in detail to your machine and should only be considered as a principle
diagram/symbol illustration.
Use of colours
Illustrations in the printed document provided by PÖTTINGER Landtechnik GmbH are shown
only in grey scale or black and white.
Illustrations in electronically distributable documents (PDF) are displayed in colour also and
can be printed out in colour if required.
Use of symbols
Illustrations may contain additional symbols, arrows and other lines that serve to improve the
comprehensibility of the image content or are intended to draw attention to a specific area of
the image.
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 5
Instructions for product handover
Please verify the listed items in accordance with the product liability obligation
Please place a cross where appropriate.
Machine checked according to delivery note. All packaged parts removed, all safety
equipment, cardan shaft and operating equipment is present.
Machine operation, commissioning and maintenance discussed with and explained
to the clients using the operational instructions.
Tyre air pressure verified.
Tightness of wheel nuts verified.
The correct p.t.o. speed and direction of rotation pointed out.
Adaptation to tractor completed; three point adjustment, drawbar height, handbrake
lever installed in tractor cab, forced steering linkage adjusted, compatibility of all
necessary electrical, hydraulic and pneumatic connectors to tractor checked and
established.
Cardan shaft correctly cut to length.
Test run of all machine functions in addition to parking brake and operating brake
completed and no defects noted.
Function explanation during test run.
Pivoting to transport and working position explained.
Information regarding optional equipment provided.
The importance of reading the operating instructions has been pointed out.
Confirmation is required to prove that the machine and the operating instructions have been
properly handed over. For this purpose you have received a confirmation e-mail from PÖT-
TINGER. If you have not received this mail, please contact your local dealer. Your dealer can
fill in the handover declaration online.
Austria
PÖTTINGER Landtechnik GmbH
Industriegelände 1
4710 Grieskirchen
Phone+43 7248 600-0
Fax+43 7248 600-2513
6 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Amendment index
Date Index Amendment reason Amended chapter
7.12.2021 Facelift
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 7
Factory standard tightening torques
Tightening torque.............................................................................................................. 17
Design and function
Functional elements.......................................................................................................... 18
Tegosem function elements.............................................................................................. 21
Electrical controls.............................................................................................................. 22
Hydraulic controls.............................................................................................................. 23
Sensors and fitting position............................................................................................... 23
Accessories included in the scope of delivery................................................................... 23
Upgrade program.............................................................................................................. 23
At a glance
Identification...................................................................................................................... 24
Type plate.................................................................................................................... 24
Description
Declaration of Conformity.................................................................................................. 26
Intended use..................................................................................................................... 28
Non-approved useage....................................................................................................... 28
Technical data
Dimensions....................................................................................................................... 29
Hitching / lower linkage..................................................................................................... 29
Tyres................................................................................................................................. 29
Weights............................................................................................................................. 29
Power requirements.......................................................................................................... 30
Machine operation limits................................................................................................... 30
Load limits......................................................................................................................... 30
Seed deposit..................................................................................................................... 30
Hydraulics ........................................................................................................................ 31
Brake system.................................................................................................................... 31
Setting the brakes........................................................................................................ 32
Electrics............................................................................................................................. 32
Safeguarding the electrical system................................................................................... 33
Safeguarding the operating function electrical system................................................ 33
Contents
8 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Fuse in the fuse box.................................................................................................... 33
POWER CONTROL Terminal........................................................................................... 34
EXPERT 75 Terminal........................................................................................................ 35
Terminal CCI 1200............................................................................................................ 35
Noise emission.................................................................................................................. 36
Safety and the environment
Safety advice..................................................................................................................... 37
Personnel qualification...................................................................................................... 37
Performing maintenance work.......................................................................................... 37
Organisational measures.................................................................................................. 37
Maintaining operational safety.......................................................................................... 38
Special hazards................................................................................................................. 39
Safety devices................................................................................................................... 40
Warning pictograms.......................................................................................................... 41
Traffic safety equipment.................................................................................................... 46
Operational danger area................................................................................................... 50
Handling hazardous substances....................................................................................... 51
Fuel efficiency and soil protection..................................................................................... 51
Disposal of the machine.................................................................................................... 52
Power-Control Terminal operation
Overview of the POWER CONTROL terminal.................................................................. 54
Input keypad................................................................................................................ 54
EXPERT 75 ISOBUS-Terminal
EXPERT 75 Terminal overview......................................................................................... 56
Input keypad................................................................................................................ 56
CCI ISOBUS-Terminal
CCI 1200 Terminal overview............................................................................................. 58
ISOBUS operation
Input masks....................................................................................................................... 59
Selection masks................................................................................................................ 59
Structure of control unit..................................................................................................... 60
Contents
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 9
Start screen....................................................................................................................... 63
1 WORK menu.................................................................................................................. 65
Status bar.................................................................................................................... 73
SET menu......................................................................................................................... 75
2.1.1 Seed library - overview....................................................................................... 75
2.1.1.1 Seed library - data sheet....................................................................................... 77
2.1.1.2 Seed library - dosing wheel proposal.................................................................... 80
Calibration menu......................................................................................................... 82
Calibration - step 1: Adjust dosing unit.............................................................................. 83
Calibration - step 2: Control and predosing....................................................................... 84
Calibration - step 3: Calibration......................................................................................... 86
Calibration - step 4: Weight input...................................................................................... 87
Calibration - step 5: Conclude........................................................................................... 88
Calibration - dosing wheel calibration............................................................................... 89
Creation of tramlines................................................................................................... 93
Manual speed specification and seed rate adjustment................................................ 95
Surface test................................................................................................................. 97
Surface test - step 1 Adjust metering system.................................................................... 97
Surface test - step 2 Weight input..................................................................................... 99
Calibration - step 3: Complete........................................................................................... 100
Sensors....................................................................................................................... 101
Radar sensor..................................................................................................................... 102
2.2.2 Calibration of the depth displays.............................................................................. 104
Calibration of the depth display......................................................................................... 104
Softkey allocation........................................................................................................ 106
Task control................................................................................................................. 108
2.4.1 Section Control......................................................................................................... 108
Rate Control...................................................................................................................... 111
2.4.3 Machine geometry.................................................................................................... 112
Test menu......................................................................................................................... 114
3.1 Test menu - sensors.............................................................................................. 115
3.1.1 Test menu - sensors................................................................................................ 115
Test menu - speed / emergency mode signal source....................................................... 117
3.2 Test menu - metering system/tank........................................................................ 119
3.2.1 Test menu - metering system 1 tab.......................................................................... 121
3.2.2 Test menu - metering system 2 tab.......................................................................... 123
3.3 Test menu - hydraulics.......................................................................................... 123
Test menu - voltage supply......................................................................................... 126
Contents
10 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Test menu - Intelligent Distribution System (=IDS)...................................................... 127
3.5 Test menu - seed flow monitoring......................................................................... 129
Convenience switch.......................................................................................................... 131
Sensitivity of seed flow monitoring.................................................................................... 132
Status of seed flow sensors - LED.................................................................................... 132
Data Menu......................................................................................................................... 133
5 Error list.......................................................................................................................... 134
Task Controller (option)
ISOBUS Task Controller................................................................................................... 144
Settings for ISOBUS Task Controller in machine control............................................ 145
Settings for ISOBUS Task Controller in terminal control............................................. 145
Attaching to tractor............................................................................................................ 146
ISOBUS Task Controller connection diagram................................................................... 147
Operation of machine function elements
Machine functions............................................................................................................. 149
Turn blower on and off................................................................................................. 149
Valves / cover / auxiliary equipment
Opening / closing cover and valves.................................................................................. 151
Seed hopper rolling cover............................................................................................ 151
Seed hopper seed discharge....................................................................................... 152
Dosing wheel housing................................................................................................. 152
Fit / remove dosing wheel............................................................................................ 153
Dosing system............................................................................................................. 154
Distributor head without half-machine shut-off............................................................ 155
Switching the distributor head outlets off manually..................................................... 156
Auxiliary equipment........................................................................................................... 156
Collection bag.............................................................................................................. 156
Telescopic drawbar..................................................................................................... 157
Extend the telescopic drawbar.......................................................................................... 158
Retract the telescopic drawbar.......................................................................................... 159
Climbing aids to the operating or loading platform...................................................... 159
Steps for the side loading platform.................................................................................... 159
Contents
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 11
Transport safeguards
Transport safeguards........................................................................................................ 163
Locking hooks and securing pins................................................................................ 163
Stopcock for hydraulic functions.................................................................................. 164
Operation
Initial operation.................................................................................................................. 167
Brief instructions.......................................................................................................... 167
Adapting the tractor hydraulics.................................................................................... 168
Emergency-brake adjustment bolt position (hydraulic single pipe brake H1L)............ 168
Breakaway cable attachment (emergency brake valve hydraulic single pipe brake
H1L)............................................................................................................................. 169
Attaching the machine................................................................................................. 170
Tractor ballast.............................................................................................................. 172
Determine the required tractor ballast weights using the weighing method...................... 173
Determine the required tractor ballast weights using calculation...................................... 175
Adjustment / conversion.................................................................................................... 176
Track looseners (option).............................................................................................. 176
Row marker (option).................................................................................................... 178
Bout marker adjustment.................................................................................................... 178
Row marker disc............................................................................................................... 181
Settings for the distributor head inserts....................................................................... 183
Distributor head insert for row spacing 75cm.................................................................... 184
Distributor head insert for row spacing 50cm.................................................................... 186
Distributor head insert for row spacing 37.5cm................................................................. 187
Distributor head insert for row spacing 25cm.................................................................... 189
Dismounting the distributor head insert............................................................................. 191
Hydraulic blower drive................................................................................................. 192
Basic setting...................................................................................................................... 192
Blower drive basic settings (without Load Sensing operation).......................................... 193
Blower drive basic settings (with Load-Sensing operation)............................................... 194
Adjusting seed dosage................................................................................................ 196
Distribution unit and Tramlines (Machines with no electric butterfly valves)..................... 198
Distribution unit and Tramlines (Machines with electric butterfly valves).......................... 200
Sowing tables for electric dosing....................................................................................... 201
Dosing wheel overview..................................................................................................... 204
Maximum output rate for TEGOSEM 500 or TEGOSEM 200..................................... 205
Contents
12 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Adapt coulter system................................................................................................... 206
Seed sowing depth............................................................................................................ 207
Setting the coulter pressure rollers................................................................................... 208
Coulter pressure hydraulics.............................................................................................. 210
Contact pressure (ground adaptation) of the folding sections..................................... 212
Front board (option)..................................................................................................... 214
Disc-System................................................................................................................ 215
Levelling board............................................................................................................ 219
Settings for the edge plates......................................................................................... 221
Setting the harrow (optional)....................................................................................... 224
Levelling harrow settings............................................................................................. 226
Levelling harrow add-on.................................................................................................... 229
Adjusting the tramline marker (optional)...................................................................... 231
Feeler wheel (option)................................................................................................... 233
fertiliser coulter (optional) must be used...................................................................... 234
Auxiliary tank for Tegosem (option)............................................................................. 235
Tramlines: for example, for laying..................................................................................... 237
Coupling............................................................................................................................ 239
Compressed air braking system (option)..................................................................... 240
Disconnect air brake system connecting lines.................................................................. 242
Connect hydraulic hoses............................................................................................. 242
Connect cable.............................................................................................................. 244
Fitting the operating terminal....................................................................................... 244
Connect the tractor terminal........................................................................................ 245
Work assignment.............................................................................................................. 245
The function of the hydraulic connections................................................................... 246
Transport run............................................................................................................... 246
Transport on loading surfaces..................................................................................... 247
Turning manoeuvres on slopes................................................................................... 248
Fill the seed hopper..................................................................................................... 248
Filling auger (option).................................................................................................... 249
Switch machine from road transport position to working position (standard).............. 251
Sowing with POWER CONTROL Terminal / ISOBUS Terminal.................................. 252
Switch machine from working position to transport position (standard)...................... 253
Empty the seed hopper............................................................................................... 254
Auxiliary tank for Tegosem (option)............................................................................. 255
Put machine out of operation at end of season................................................................. 258
Empty the dosing wheel/dosing wheel housing........................................................... 258
Contents
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 13
Uncouple the machine from the tractor....................................................................... 260
Uncoupling........................................................................................................................ 261
Removing the operating terminal................................................................................. 262
Separate the tractor terminal....................................................................................... 262
Unplug cable................................................................................................................ 263
Disconnect the hydraulic hoses................................................................................... 263
Attach anti-theft device................................................................................................ 264
Maintenance
Maintain operational readiness......................................................................................... 265
General tips....................................................................................................................... 266
Maintenance based on actual condition
Clean terminal................................................................................................................... 268
Clean the dosing wheel housing and the dosing wheel.................................................... 268
Clean inside the seed hopper........................................................................................... 271
Clean and protect the machine......................................................................................... 272
Front board wearing parts................................................................................................. 272
Levelling board wear part.................................................................................................. 274
Harrow tines wear limit...................................................................................................... 276
Replace the track loosener chisel coulter ........................................................................ 277
Thrust roller replacement.................................................................................................. 278
Oil cooler (optional)........................................................................................................... 280
Predetermined maintenance
Daily maintenance............................................................................................................. 281
Brake fluid fill level....................................................................................................... 281
Check the brake hoses and hose couplings................................................................ 282
Air tank........................................................................................................................ 283
Check hydraulic system............................................................................................... 284
Check / change lighting / illuminants........................................................................... 285
Check / replace warning signs, warning triangles, warning sheets............................. 285
Once, after 10 hours......................................................................................................... 287
Retighten the axle bolts and nuts................................................................................ 287
Every 20 hours.................................................................................................................. 287
Lubricate filling auger swivel mechanism.................................................................... 287
Lubricate feeler wheel swivel bearing.......................................................................... 288
Contents
14 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Every 200 hours................................................................................................................ 289
Check the brake pads.................................................................................................. 289
Every 6000 hectares......................................................................................................... 290
Check / replace tyre packer wheel bearing................................................................. 290
After every season (winter storage).................................................................................. 291
Clean the dosing wheel housing and the dosing wheel............................................... 291
Clean detachable dosing wheels................................................................................. 294
Clean inside the seed hopper...................................................................................... 299
Clean and protect the machine.................................................................................... 300
Sowing coulter scrapers.............................................................................................. 301
Intake strainer.............................................................................................................. 303
Every 2 years.................................................................................................................... 304
Change brake fluid...................................................................................................... 304
Oil and oil filter change................................................................................................ 304
Every 4 years.................................................................................................................... 305
Check and adjust hydraulic pressure accumulator...................................................... 305
Every 6 years.................................................................................................................... 307
Replace hydraulic hoses............................................................................................. 307
Lubrication chart................................................................................................................ 307
Operating materials
Equipment specification.................................................................................................... 309
Operating materials and filling quantities.......................................................................... 309
Help and advice
What to do if...................................................................................................................... 310
Display values / display symbols incorrect.................................................................. 310
Seed delivery faulty..................................................................................................... 311
Terminal deactivated................................................................................................... 312
Lighting........................................................................................................................ 312
Sensors
Sensor troubleshooting..................................................................................................... 314
Status of IDS motor sensors............................................................................................. 314
Status of seed flow sensors.............................................................................................. 314
Contents
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 15
Plans
Wiring diagrams................................................................................................................ 316
Equipment table........................................................................................................... 316
Hydraulics.................................................................................................................... 319
Hydraulic plan................................................................................................................... 319
Supplement to USA / CANADA operating instructions
Warning signs, GB / USA / CANADA................................................................................ 321
Secure load towing............................................................................................................ 328
Index 329
Contents
16 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Tightening torque
This factory standard applies to all metric bolts for which no special tightening torque is
specified in the drawing/manual. The relevant grade is visible on the bolt head.
• The values given are nominal and are valid for a head friction rate of IJ=0.14 and a
thread friction of IJ=0.125 Slight tensioning force differences can exist through differing
friction rates. The values given are to be kept to a tolerance of ± 10%.
• By using the given tightening torque and the existing friction rate used, then up to 90%
of the minimum yield strength of the bolt material is used in accordance with DIN ISO
898 .
• If a specific tightening torque is given for a bolt connection, then all these bolt connec-
tions are to be tightened to the specified tightening torque using a torque wrench.
Metric thread Grade 8.8 Grade 10.9
Tightening tor-
que Tensioning force Tightening tor-
que Tensioning force
M 4 3,1 Nm 4000 N 4,4 Nm 5700 N
M 5 6,2 Nm 6600 N 8,7 Nm 9300 N
M 6 10,5 Nm 9300 N 15 Nm 13000 N
M 8 25 Nm 17000 N 36 Nm 24000 N
M 10 50 Nm 27000 N 70 Nm 38000 N
M 12 86 Nm 39500 N 121 Nm 56000 N
M 14 135 Nm 54000 N 195 Nm 76000 N
M 16 215 Nm 75000 N 300 Nm 105000 N
M 20 410 Nm 117000 N 580 Nm 164000 N
M 24 710 Nm 168000 N 1000 Nm 237000 N
M 30 1400 Nm 270000 N 2000 Nm 380000 N
M 8 x 1 27 Nm 18700 N 38 Nm 26500 N
M 10 x 1.25 53 Nm 29000 N 74 Nm 41000 N
M 12 x 1.25 95 Nm 44500 N 130 Nm 63000 N
M 14 x 1.5 150 Nm 60000 N 210 Nm 85000 N
M 16 x 1.5 230 Nm 81000 N 320 Nm 115000 N
M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N
M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N
Factory standard tightening torques
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 17
Functional elements
Designation and function
Pos. Element Function
1 The drawbar /
telescopic draw-
bar with attached
rocker
enables tight curve turning on headlands. For transportation;
telescopic (optional).
Drawbar with towing ring; telescopic (optional)
2Support stand Ensures stability when the machine is parked.
3 Toolbox For tool storage
4 Stepladder To reach the service platform, foldable.
5 Disc system (Disc
harrow)
The maintenance-free, rubber-mounted discs loosen the soil
over the entire surface.
6 Left edge plate The edge plates prevent the soil being thrown beyond the work-
ing area.
7 Fertilizer coulter Ensures that the fertilizer or seed from dosing system 2 is de-
posited correctly
8 Tyre packer The tyre packer ensures controlled and uniform recompacting
ahead of the coulters and serves as a chassis for road transpor-
tation.
9 DUAL DISC dou-
ble-disc coulters
The coulter system deposits the seed in the sowing furrow.
10 Coulter pressure
rollers
Coulter pressure rollers ensure safe soil closure by re-compact-
ing the furrow.
11 Tramline markers
Standard (Option)
Tramline markers denote the tramlines that are kept free of
seed for machines that follow. Hydraulic drive, automatic or
semi-automatic control.
12 Harrow The harrow closes the sowing lines and evenly covers the seed
with soil.
13 Bout marker (Op-
tional)
The bout marker indicates the track to be driven. Hydraulic
drive, automatic control.
14 Loading platform Loading platform with ladder and steps for upkeep and mainte-
nance work, and filling the pressure tank.
The loading platform can only be used when the machine is in
working position.
15 Distributor head For uniformly distributing the seed to the sowing hose that leads
to the plough share system. Mechanically or electrically control-
led valves at the outputs allow the sowing hose to be blocked
when required.
16 Pressure tank The seed tank
17 Blower The hydraulically powered blowers create the air flow required
for pneumatic seed conveyance.
18 Hose holder Store the hydraulic hose and cable in the hose holder when the
machine is turned off.
Design and function
18 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
Designation and function
Pos. Element Function
22 Parking brake (right side
of machine)
Securing the machine against rolling.
23 Hose holder Store the hydraulic hose and cable in the hose holder
when the machine is turned off.
Design and function
8804.en-GB.80Y.0 Original Operating Instructions TERRASEM 4000 D | 19
Designation and function
Pos. Element
24 Dosing wheel drive
25 Working lights
26 Distributor head butterfly valves, (half-side shut-off and tramline control)
Designation and function
Pos. Element
27 Disc harrow field / Levelling board lift
28 Blower
29 Front board (Option)
30 Seed hopper filling auger (Option)
31 Sowing rails lift and coulter pressure adjustment
32 Tramline markers for special driving lanes (Option)
33 Track looseners for single and double tyres (Optional)
Design and function
20 | Original Operating Instructions TERRASEM 4000 D 8804.en-GB.80Y.0
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Pottinger TERRASEM 4000 D Operating instructions

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Operating instructions

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