Equinox Systems Highlander XL TRF Assembly Instructions & Operations Handbook

Brand: Equinox Systems

Model: Highlander XL TRF

Type: Assembly Instructions & Operations Handbook

Assembly Instructions

& Operations Handbook

Congratulations!

You are the proud owner of the Highlander ATV Trailer. Your Highlander is partially knocked-

down for easy shipment, Assembly is required. Follow the simple instructions inside.

Save this brochure - DO NOT DISCARD.

Required Tools

• M13 Wrench • M17 Wrench • M19 Wrench

• M22 Wrench • Vice Grips • Drill

• 10 mm Drill bit

1 Year Limited Warranty

BROKEN OR MISSING PARTS?

QUESTIONS?

DO NOT RETURN TO THE MERCHANT

TO OBTAIN PARTS THAT WILL BE SENT TO YOU FREE OF CHARGE,

PLEASE CALL OUR HELP LINE

1-800-665-7487 OR BY E-MAIL AT info@eqnx.biz

Part # Description Quantity

1 TRAILER BODY – Highlander XL 1

2 18” Turf Tire and Rim 2

3 Hitch Bar 1

4 Channel 1

5 Axle 1

6 Body Support Brackets 2

7 Ball Coupler 1

8 Tipper Latch 1

9 Frame Support Brackets 4

10 M8 x 25mm Hex Head Bolts 4

11 M8 Washers 8

12 M8 Lock Nuts 4

13 Cotter Pins 2

14 M12 x 85 mm Hex Head Bolts 3

15 M10 x 80 mm Hex Head Bolts 8

16 M10 x 70 mm Hex Head Bolts 2

17 M10 x 25 mm Carriage Bolts 6

18 M12 Lock Nuts 3

19 M10 Lock Nuts 16

20 M12 Washers 4

21 M10 Washers 24

IMPORTANT: If parts are missing please contact the

manufacturer at 1-800-665-7487 or by email at [email protected].

DO NOT RETURN THE GOODS TO MERCHANT.

Lay down the Channel so the ﬂat

surface is facing down, and rotate the

Axle until the holes line up - making

the top of the Axle level with the ﬂat

part of the Channel.

Arrange the 4 Frame Support Brackets

and Body Support Brackets and

line them up along side the Frame

Assembly as shown above.

Insert 2 M10 x 80 mm Hex Head

Bolts through a Washer, the Axle, the

Channel, and lastly another Washer.

Add an M10 Lock Nut to each Bolt.

Insert one M10 x 80 mm Hex Head Bolt through an M10 washer, the rear frame

support, the frame assembly, the front frame support, and then a second M10

washer, for each of the 6 holes indicated above. Add one M10 lock nut to each bolt.

Use the four M8 x 25mm Hex Head Bolts, eight M8 Washers, and four M8 Lock Nuts

to secure the Body Support Brackets to the Frame Support Brackets as shown.

NOTE: Tighten the Nuts enough that the assembly holds together, but leave them

loose enough to allow the Support Brackets to move independantly on the frame.

Tighten both Nuts.

For this stage you will require:

(1) Channel (1) Axle (4) Frame Support Brackets

(8) M10 x 80 mm Hex Head Bolts (16) M10 Washers (8) M10 Lock Nuts

(4) M8 x 25 mm Hex Head Bolts (8) M8 Washers (4) M8 Lock Nuts

(2) Body support Brackets

Stage 1: T Frame Assembly

Your assembly

should now

look like this.

Stage 2: Attaching Frame to Body

Place the frame assembly on the body.

Align the back centre of the frame to the raised rectangular ridge moulded into the Body

(see ﬁgure 1 above). Align the front and back Frame Support Brackets to be parallel to the

moulded lines in the Body (see ﬁgure 2 above).

Turn the Highlander body upside

down to begin installation.

NOTE: Make sure the Frame Assembly is correctly aligned on

the Body before drilling.

For the hole in the Channel marked position A in ﬁgure 3

above, use a 10 mm drill bit to drill a hole through the plastic

body. Reach inside the body and insert an M10 x 25 mm

Carriage Bolt through the newly drilled hole.

Repeat steps 2B and 2C at the hole in the Channel marked position B in ﬁgure 3 above, drilling a hole and attaching a

Carriage Bolt, Washer and Lock Nut.

On the outside of the Body/Channel place an M10 washer

on to the Bolt and secure with an M10 Lock Nut. Tighten

Lock Nut.

TIP: You can hold the Carriage Bolt on the underside using

the tip of a pair of pliers.

FIGURE 1

FIGURE 2

FIGURE 1

FIGURE 3

For this stage you will require:

(1) Frame Assembly (from Stage 1) (1) Body (6) M10 x 25 mm Carriage Bolts

(6) M10 Washers (6) M10 Lock Nuts

2B 2C

NOTE: Make sure the Frame Support Brackets are correctly

aligned on the Body before drilling.

For the hole in the Frame Support Bracket marked position

C in ﬁgure 3, use a 10 mm drill bit to drill a hole through the

plastic body. Reach inside the body and insert an

M10 x 25 mm Carriage Bolt through the newly drilled hole.

IMPORTAN T:

Now tighten all 6 of the Nuts holding the Axle to the

Frame Assembly Brackets (from Stage 1).

Repeat the steps 2E and 2F at the holes in the Frame Support Brackets marked positions D, E and F in ﬁgure 3 above,

drilling a hole and attaching a Carriage Bolt, Washer and Lock Nut. Make sure each time that the Brackets are still

aligned with the moulded lines in the body before drilling.

On the outside of the Body/Frame Support Bracket place an

M10 washer on the bolt and secure with an M10 Lock Nut.

TIP: You can hold the Carriage Bolt on the underside using

the tip of a pair of pliers.

Your

assembly

should now

look like this.

Place the hitch bar so that the beveled

edge faces down and towards the

back of the unit. Secure in place using

an M12 x 85 mm hex head bolt, 4 M12

washers and an M12 locknut.

NOTE: Washers are used on the outside

of both sides of the Channel as well as

in between Channel and the Hitch Bar.

Secure the Ball Coupler in place using

two M12 x 85 mm Hex Head Bolts and

two M12 Lock Nuts.

Using two M10 x 70 mm Hex Head

Bolts, two M10 Washers and two M10

Lock Nuts secure the tipper latch

in place.

For this stage you will require:

(1) Completed Assembly (from previous stage) (1) Hitch Bar) (1) Ball Coupler

(1) Tipper Latch (3) M12 x 85 mm Hex Head Bolts (4) M12 Washers

(3) M12 Lock Nuts (2) M10 x 70 mm Hex Head Bolts (2) M10 Washers

(2) M10 Lock Nuts

Stage 4: Attaching Hitch

4A 4B

For this stage you will require:

(1) Frame Assembly (from previous stage) (2) Tire and Rim

(2) Cotter Pins

Stage 3: Attaching Wheels

Place wheels on each spindle with

the grease nipple facing inwards.

Install cotter pin through the hole in the

end of the axle for both wheels (see ﬁg

10).

Ensure both tabs of the cotter pins are separated after placement.

Finally, grease wheel bearings with a grease gun, using grease nipples on the

inside of each wheel.

FIGURE 9 FIGURE 10 FI GUR E 11

Warranty Information

Equinox recreational division is committed to producing high quality components and stands behind all our products. Equinox

guarantees that all products will leave our building free from manufacturer’s defects for the time period listed on our product

warranty.

What does this warranty not cover?

Any defect caused by abuse, misuse, neglect, carelessness,

modiﬁcation, improper maintenance, accident or the use of

unauthorized parts or attachments.

What will we do to correct any problems?

We will repair or replace the defective product at the

company’s option.

What is the period of coverage?

One year against manufacturing defects.

How can you get warranty service?

Contact our Customer Service representatives to report a

warranty concern 1.800.665.7487 or email us at

info@eqnx.biz.

What must you do to keep the warranty in eﬀect?

Keep a copy of your original proof of purchase.

All returns must be properly packaged and returned

with the original proof of purchase.

www.eqnx.biz

Toll Free (U.S.A.): 1-800-563-3352

Toll Free (Canada): 1-800-665-7487

Fax: (204) 694-7133

E-mail: info@eqnx.biz

BROKEN OR MISSING PARTS?

QUESTIONS?

DO NOT RETURN TO THE MERCHANT

TO OBTAIN PARTS THAT WILL BE SENT TO YOU FREE OF CHARGE,

PLEASE CALL OUR HELP LINE

1-800-665-7487 OR BY E-MAIL AT info@eqnx.biz

Equinox Systems Highlander XL TRF Assembly Instructions & Operations Handbook

Equinox Systems Highlander XL TRF Assembly Instructions & Operations Handbook

Equinox Systems Highlander XL TRF Assembly Instructions & Operations Handbook

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