Mitsubishi Electric FR-A700/F700/E700/D700 SERIES Owner's manual

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INVERTER
FR-A700/F700/E700/D700
TECHNICAL MANUAL
B
B
INVERTER
FR-A700/F700
E700/D700
FR-A700/F700/E700/D700 series
TECHNICAL MANUAL
SH(NA)060014ENG-B (0904) MEE Printed in Japan Specifications subject to change without notice.
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
A - 1
1 SPECIFICATIONS 1
1.1 Specification list ............................................................................................................................................. 2
1.1.1 Rating ........................................................................................................................................................................................... 2
1.1.2 Common specifications ................................................................................................................................................................ 8
1.2 Specification comparison list ....................................................................................................................... 16
1.2.1 Specification comparison list ...................................................................................................................................................... 16
1.3 Standard connection diagram and terminal specifications ......................................................................... 24
1.3.1 Internal block diagram ................................................................................................................................................................24
1.3.2 Explanation of I/O terminal specifications ..................................................................................................................................28
1.4 Information on use of external terminals ..................................................................................................... 34
1.4.1 Switching the inverter power ON/OFF (R/L1, S/L2, T/L3) (common) ......................................................................................... 34
1.4.2 Connecting external power supply to the control circuit (R1/L11, S1/L21) (A700)(F700) .......................................................... 36
1.4.3 Switching the inverter output MC ON/OFF (U, V, W) (common) ................................................................................................ 37
1.4.4 Input signal (STF, STR, RL, RM, RH, RT, AU, JOG, CS, MRS, STOP, RES) (common) ......................................................... 37
1.4.5 Run and stop (STF, STR, STOP) (common) .............................................................................................................................41
1.4.6 Relationships between frequency setting input signals and output frequencies (10, 10E*, 2, 5, 1*, 6*, 4, AU) (common) ....... 43
1.4.7 External frequency selection (REX, RH, RM, RL) (common) ..................................................................................................... 48
1.4.8 Jog operation (JOG signal) (common) ....................................................................................................................................... 49
1.4.9 External thermal relay input (OH) (common) .............................................................................................................................50
1.4.10 Thermistor input (PTC) (A700, F700)(10, 2) (D700)(TH1*, TH2*) (A700) .................................................................................. 50
1.4.11 Second function selection signal, third function selection signal (RT, X9 *) (common) .............................................................54
1.4.12 Inverter output stop (MRS) (common) ....................................................................................................................................... 56
1.4.13 Reset signal (RES) (common) ...................................................................................................................................................57
1.4.14 Automatic restart after instantaneous power failure selection (CS) (common) .......................................................................... 58
1.4.15 High power factor converter connection (X10, X11) (common) ................................................................................................. 59
1.4.16 24VDC and external transistor common (PC) (common) ........................................................................................................... 60
1.4.17 Output signal (RUN, SU, IPF, OL, FU, A1(A), B1(B), C1(C), A2, B2, C2, Y0*, Y1*, Y2*, Y3*, Y4*, Y5*, Y6*, 1A*, 1B*, 1C*, 2A*, 2B*,
2C*, 3A*, 3B*, 3C*) (common) ...................................................................................................................................................... 61
1.4.18 Inverter operating status output signal (RUN, RUN2*, RUN3*, RY, RY2*, Y30*,
Y31*, Y32*, ALM, ALM2*, IPF*, Y91, OL, RBP, THP, FIN) (common) .........................................................................................66
1.4.19 Detection of output frequency (SU, FU, FU2*, FU3*, FB*, FB2*, FB3*, LS*) (common) .......................................................... 70
1.4.20 Output current detection function (Y12, Y13) (common) ........................................................................................................... 72
1.4.21 Output torque detection (TU) (A700) ......................................................................................................................................... 73
1.4.22 Maintenance timer alarm signal (Y95) (common) ...................................................................................................................... 74
1.4.23 Current average value monitor signal (Y93) (common) ............................................................................................................. 75
1.4.24 Remote output function (REM) (common) .................................................................................................................................77
1.4.25 Indicator connection and adjustment (FM) (common) ............................................................................................................... 78
1.4.26 Calibration of analog output (AM) (A700)(F700) ........................................................................................................................80
1.4.27 Control circuit common terminals (SD, 5, SE) (common) ..........................................................................................................80
1.4.28 Signal inputs by contact-less switches (common) .....................................................................................................................80
1.4.29 Wiring and configuration of PU connector (common) ................................................................................................................81
1.4.30 Wiring and arrangement of RS-485 terminals (A700)(F700) ..................................................................................................... 83
1.4.31 USB connector (A700)(E700) ...................................................................................................................................................85
1.4.32 Connection of motor with encoder (vector control) (A700) ........................................................................................................ 86
1.4.33 I/O function plug-in option (FR-A7AX, FR-A7AY, FR-A7AR, FR-A7AZ*) (common) ................................................................. 92
1.4.34 Safety stop function (S1, S2, SO,SC) (D700) ............................................................................................................................95
1.5 Protective functions ...................................................................................................................................... 96
1.5.1 Reset method of fault (common) ............................................................................................................................................... 96
1.5.2 List of fault or alarm display (common) ..................................................................................................................................... 97
1.5.3 Overcurrent protection (OC1 to OC3) (common) ....................................................................................................................106
1.5.4 Stall prevention (overcurrent) function and fast response current limit function (common) ....................................................106
1.5.5 Regenerative overvoltage protection (OV1 to OV3) (common) ...............................................................................................107
1.5.6 Brake resistor overheat protection and brake transistor alarm detection (common) ................................................................ 108
1.5.7 Electronic thermal relay function(THM, THT) (common) .......................................................................................................... 108
1.5.8 Instantaneous power failure protection (IPF) (common) .......................................................................................................... 111
1.5.9 Input/output phase loss protection selection (common) ...........................................................................................................112
1.5.10 Inverter status and reset method at occurrence of fault (common) .........................................................................................113
1.6 Precautions for use of the inverter ............................................................................................................. 114
1.6.1 Instructions on the inverter output side (common) ................................................................................................................... 114
1.6.2 MC on the inverter power supply side (common) ....................................................................................................................115
1.6.3 Inverter power restart (common) ..............................................................................................................................................115
1.6.4 Regenerative brake duty (A700) .............................................................................................................................................. 116
1.6.5 I/O signal (common) ................................................................................................................................................................. 116
1.6.6 Connection to a large-capacity power supply (common) ......................................................................................................... 116
1.6.7 Earthing (grounding) (common) ............................................................................................................................................... 117
1.6.8 Wiring (common) ...................................................................................................................................................................... 118
2 PARAMETER 119
2.1 Parameter list .............................................................................................................................................. 120
2.1.1 FR-A700 ...................................................................................................................................................................................120
2.1.2 FR-F700 ................................................................................................................................................................................... 152
2.1.3 FR-E700 ...................................................................................................................................................................................168
2.1.4 FR-D700 ..................................................................................................................................................................................188
2.2 List of parameters classified by purpose of use ........................................................................................ 202
2.2.1 FR-A700, F700 ........................................................................................................................................................................202
2.2.2 FR-E700, D700 ........................................................................................................................................................................206
2.3 Operation mode ........................................................................................................................................... 209
2.3.1 Operation mode selection [Pr. 79] (common) .........................................................................................................................209
2.4 Frequency setting ....................................................................................................................................... 214
2.4.1 When PU operation mode (key lock) [Pr. 161] (common) ...................................................................................................... 214
2.4.2 When Jog operation [Pr. 15, 16] (common) ............................................................................................................................215
2.4.3 Multi-speed operation [Pr. 4 to 6, 24 to 27, 232 to 239] (common) ......................................................................................... 216
2.4.4 When analog input (External operation mode) [Pr. 73, 74, 125, 126, 241, 242*, 243*, 252*, 253*, 267, 849*, C2 to C7 (Pr. 902 to
Pr. 905), C30 to C33*(Pr. 926, 927)] (common) ......................................................................................................................... 217
2.4.5 Remote setting function [Pr. 59] (common) ............................................................................................................................ 226
2.4.6 Input compensation of multi-speed and remote setting [Pr. 28] (A700)(F700) .......................................................................227
2.4.7 Frequency setting by pulse train input [Pr. 291, 384 to 386] (A700) ....................................................................................... 228
2.4.8 Frequency setting by 16 bit digital input (FR-A7AX) [Pr. 300 to 305, 329] (A700)(F700)(E700) ........................................... 229
2.5 Output frequency and acceleration/deceleration time .............................................................................. 232
2.5.1 Output frequency range [Pr. 1, 2, 13, 18, 571] (common) ...................................................................................................... 232
2.5.2 Frequency jump [Pr. 31 to 36] (common) ............................................................................................................................... 233
2.5.3 Acceleration/deceleration time [Pr. 7, 8, 16, 20, 21*, 44, 45, 110*, 111*, 147*] (common) .................................................... 234
2.5.4 S-pattern acceleration/deceleration and backlash measures
[Pr. 29, 140 to 143*, 380 to 383*, 516 to 519*] (common) ..........................................................................................................238
2.5.5 Shortest acceleration/deceleration and optimum acceleration/deceleration
(automatic acceleration/deceleration) [Pr. 61 to 63, 292, 293] (A700)(E700) ............................................................................. 241
2.6 Setting output voltage (V/F control) ........................................................................................................... 244
2.6.1 V/F pattern and torque boost [Pr. 0, 3, 14, 19, 46, 47, 112*, 113*] (common) ....................................................................... 244
2.6.2 Adjustable 5 points V/F [Pr. 71, 100 to 109] (A700)(F700) ...................................................................................................... 248
2.6.3 Elevator mode [Pr. 61, 64, 292] (A700) ..................................................................................................................................249
2.6.4 Energy saving control and optimum excitation control [Pr. 60] (common) .............................................................................. 250
2.7 Selection of control method ....................................................................................................................... 252
2.7.1 Selection of control method [Pr. 80, 81*, 450*, 451*, 453*, 454*, 800*] (common) ................................................................252
A - 3
2.7.2 Simple magnetic flux vector control [Pr. 71, 80, 90] (F700) .................................................................................................... 256
2.7.3 General-purpose magnetic flux vector control (Pr. 71, 80, 81*, 800*) (E700)(D700) .............................................................. 257
2.7.4 Advanced magnetic flux vector control
[Pr. 71, 80, 81, 89, 450, 451*, 453*, 454*, 569*, 800] (A700)(E700) ..........................................................................................258
2.7.5 Real sensorless vector control [Pr. 71, 80, 81, 450, 451, 453, 454, 800] (A700) ...................................................................261
2.7.6 Vector control [Pr. 71, 80, 81, 359, 369, 800] (A700) .............................................................................................................263
2.8 Applied motor selection and auto tuning ................................................................................................... 266
2.8.1 Applied motor selection [Pr. 71, 450*] (common) ...................................................................................................................266
2.8.2 Offline auto tuning function
[ Pr. 71, 80 to 84*, 90 to 94*, 96, 450*, 453 to 463*, 684*, 859*, 860*] (A700)(E700)(D700) ..................................................... 268
2.8.3 Online auto tuning function [Pr. 95, 574] (A700) ..................................................................................................................... 276
2.9 Speed control by Real sensorless vector control and vector control ....................................................... 280
2.9.1 What is speed control? (A700) ................................................................................................................................................280
2.9.2 Torque limit level setting [Pr. 22, 406, 803, 810 to 817, 858, 865, 868, 874] (A700) .............................................................. 283
2.9.3 Gain adjustment [Pr. 818 to 821, 830, 831, 880] (A700) ........................................................................................................ 286
2.9.4 Speed feed forward control, model adaptive speed control [Pr. 828, 877 to 881] (A700) ......................................................289
2.9.5 Torque bias [Pr. 840 to 848] (A700) ........................................................................................................................................291
2.9.6 Speed limit [Pr. 285, 853, 873] (A700) .................................................................................................................................... 294
2.9.7 Notch filter [Pr. 862, 863] (A700) ............................................................................................................................................295
2.9.8 Troubleshooting (speed control) (A700) ................................................................................................................................. 296
2.10 Torque control by Real sensorless vector control and vector control ...................................................... 298
2.10.1 Torque control (A700) .............................................................................................................................................................. 298
2.10.2 Torque command setting [Pr. 304, 305, 432, 433, 447, 448, 803 to 806] (A700) .................................................................... 301
2.10.3 Speed limit [Pr. 807 to Pr. 809, C12 to C15 (Pr. 917, 918), C30 to C33(Pr. 926, 927)) (A700)) ..............................................304
2.10.4 Gain adjustment [Pr. 824, 825, 834, 835] (A700)) ................................................................................................................... 306
2.10.5 Troubleshooting (torque control) (A700) ..................................................................................................................................307
2.11 Position control by vector control .............................................................................................................. 308
2.11.1 Position control(A700) .............................................................................................................................................................. 308
2.11.2 Conditional position feed function by contact input [Pr. 419, 464 to 494] (A700) .................................................................... 309
2.11.3 Position control by the inverter pulse train input [Pr. 419, 428 to 430] (A700) ......................................................................... 311
2.11.4 Positioning control by pulse train input of FR-A7AL [Pr.419, 428 to 430] (A700) .................................................................... 313
2.11.5 Setting the electronic gear [Pr. 420, 421, 424] (A700) .............................................................................................................315
2.11.6 Setting of positioning adjustment parameter [Pr. 426, 427] (A700) ......................................................................................... 317
2.11.7 Gain adjustment [Pr. 422, 423, 425] (A700) ............................................................................................................................317
2.11.8 Troubleshooting (position control) (A700) ................................................................................................................................ 318
2.12 Adjustment of Real sensorless vector control, vector control .................................................................. 320
2.12.1 Bias and gain of torque (magnetic flux) setting voltage (current)
[Pr. 241, C16 to C19 (Pr. 919, 920), C34 to C37 (Pr. 928, 929), C38 to C41 (Pr. 932, 933)] (A700) .......................................... 320
2.12.2 Response level of analog input and noise elimination [Pr. 822, 826, 832, 836] (A700) ........................................................... 323
2.12.3 Speed detection filter and torque detection filter [Pr. 823, 827, 833, 837] (A700) ...................................................................324
2.12.4 Excitation ratio [Pr. 854] (A700)) .............................................................................................................................................. 324
2.12.5 Pre-excitation (zero speed control, servo lock) [Pr. 10, 11, 802, 850] (A700) ......................................................................... 325
2.13 Selection of DC injection brake and regenerative brake ........................................................................... 328
2.13.1 DC injection brake [Pr. 10 to 12] (common) ............................................................................................................................. 328
2.13.2 Stop selection, start signal selection [Pr. 250] (common) ........................................................................................................330
2.13.3 Selection of regenerative brake and DC feeding [Pr. 30, 70] (common) ................................................................................. 331
2.14 Stall prevention operation and regeneration avoidance operation .......................................................... 335
2.14.1 Overcurrent stall prevention operation [Pr. 22, 23, 48, 49*, 66, 114*, 115*, 148*, 149*, 154*, 156, 157, 277*, 858*, 868*] (common)
335
2.14.2 Overvoltage stall prevention operation level (common) ........................................................................................................... 340
2.14.3 Regeneration avoidance function [Pr. 665*, 882, 883, 884*, 885, 886] (common) ..................................................................340
2.15 Monitor display and monitor output signal ................................................................................................. 343
2.15.1 Speed display and speed setting [Pr. 37, 144*, 505*, 811*] (common) ................................................................................... 343
2.15.2 Monitor display selection of the DU/PU, terminal FM/AM, terminal AM0/AM1
(FR-A7AY), terminal DA1 (FR-A7AZ) [Pr. 52, 54, 158*, 170, 171, 268, 306*, 310*, 563, 564, 838*, 891*] (common) .............. 345
2.15.3 Reference of terminal FM/AM, terminal AM0/AM1 (FR-A7AY), terminal DA1 (FR-A7AZ) [Pr. 55, 56, 291*, 839*, 866*, 867*]
(common) .................................................................................................................................................................................... 352
2.15.4 Terminal FM, AM calibration [C0 (Pr. 900), C1 (Pr. 901)*] (common) ....................................................................................356
2.15.5 Signal selection and calibration of terminal AM0, AM1 (FR-A7AY)
[Pr. 307 to 309, 311, 312, 323, 324, C0(Pr. 900), C1(Pr.901)] (A700)(F700)(E700) .................................................................. 357
2.15.6 Terminal DA1(FR-A7AZ) calibration [Pr. 857, C0 (Pr. 900)] (A700) ........................................................................................359
2.15.7 Energy saving monitor [Pr. 891 to 899] (A700)(F700) ............................................................................................................ 360
2.15.8 Display of the life of the inverter parts [Pr. 255 to 259] (common) .......................................................................................... 364
2.16 Operation selection at power failure and instantaneous power failure .................................................... 367
2.16.1 Automatic restart after instantaneous power failure/flying start
[Pr. 30, 57, 58, 96, 162, 163*, 164*, 165, 298*, 299, 611] (common) ..........................................................................................367
2.16.2 Power failure stop mode [Pr. 261, 262 to 266 *, Pr. 294 *] (common) ..................................................................................... 373
2.17 Alarm function ............................................................................................................................................. 376
2.17.1 Retry function [Pr. 65, 67 to 69] (common) .............................................................................................................................. 376
2.17.2 Fault code output selection [Pr. 76] (common) ........................................................................................................................ 378
2.17.3 Motor overheat protection (Electronic thermal O/L relay) [Pr. 9, 51, 875*] (common) ............................................................. 379
2.17.4 Input/output phase loss protection selection [Pr. 251, 872] (common) .................................................................................... 380
2.17.5 Overspeed detection [Pr. 374] (A700) ..................................................................................................................................... 381
2.17.6 Encoder signal loss detection [Pr. 376] (A700) ........................................................................................................................381
2.17.7 Earth (ground) fault detection at start [Pr. 249] ....................................................................................................................... 381
2.18 Misoperation prevention and parameter setting and PU setting ............................................................ 382
2.18.1 Reset selection/disconnected PU detection/PU stop selection [Pr. 75] (common) ................................................................. 382
2.18.2 Parameter write disable selection [Pr. 77] (common) .............................................................................................................384
2.18.3 Reverse rotation prevention selection [Pr. 78] (common) .......................................................................................................385
2.18.4 Extended parameter display and user group function [Pr. 160, 172 to 174*] (common) ........................................................ 386
2.18.5 Password function [Pr. 296, 297] ............................................................................................................................................. 387
2.18.6 Free parameter [Pr. 888, 889] (common) ...............................................................................................................................388
2.18.7 Setting from the parameter unit and operation panel [Pr. 40*, 145, 161, 295*, 990, 991] (common) .................................... 389
2.18.8 Setting an operation panel (PA02) for FR-E500 series (E700)(D700) ..................................................................................... 390
2.19 Frequency compensation function ............................................................................................................ 391
2.19.1 Slip compensation [Pr. 245 to 247](common) ..........................................................................................................................391
2.19.2 Encoder feedback control [Pr. 144, 285, 359, 367 to 369] (A700) ........................................................................................... 392
2.19.3 Droop control [Pr. 286 to 288] (A700 ....................................................................................................................................... 394
2.20 Other function ............................................................................................................................................ 395
2.20.1 Load torque high speed frequency control [Pr. 4, 5, 270 to 274] (A700) ................................................................................. 395
2.20.2 Stop-on contact control function [Pr. 6, 48, 270, 275, 276] (A700) .......................................................................................... 396
2.20.3 Brake sequence function [Pr. 278 to 283, 284*, 285*, 292] (A700) .........................................................................................399
2.20.4 PID control [Pr. 127 to 134, 575 to 577*] (common) ................................................................................................................402
2.20.5 Dancer control [Pr.44, 45, 128 to 134] ..................................................................................................................................... 411
2.20.6 Bypass-inverter switchover function [Pr. 57, 58, 135 to 139, 159] (common) .......................................................................... 416
2.20.7 Orientation control [Pr. 350 to 366, 369, 393, 396 to 399] (A700) ........................................................................................... 421
2.20.8 PWM carrier frequency and Soft-PWM control [Pr. 72, 240, 260*] (common) ......................................................................... 430
2.20.9 Cooling fan operation selection [Pr. 244] (common) ................................................................................................................431
2.20.10 PLG pulse division output [Pr.413](A700) ................................................................................................................................432
2.20.11 Speed smoothing control [Pr.653](E700)(D700) ......................................................................................................................433
2.21 Communication operation .......................................................................................................................... 434
2.21.1 Operation mode selection [Pr. 79, 340](common) ................................................................................................................... 434
2.21.2 Operation command source and frequency command source [Pr. 338, 339, 550*, 551] (common) ....................................... 436
2.21.3 Initial settings and specifications of RS-485 communication
[Pr. 117 to 124, 331 to 337*, 341*, 502*, 549] (common) ............................................................................................................441
2.21.4 Communication EEPROM write selection [Pr. 342] (common) ................................................................................................ 443
2.21.5 Mitsubishi inverter protocol (computer link communication) (common) ................................................................................... 444
2.21.6 Modbus-RTU communication [Pr.117*, 118*, 120*, 122*, 331*, 332*, 334*, 343, 502*, 539*, 549] (common) .......................459
A - 5
2.21.7 USB communication [Pr. 547, 548] (A700) .............................................................................................................................. 473
3 SELECTION 475
3.1 Inverter selection ........................................................................................................................................ 476
3.1.1 Principle and control method of the inverter (common) .......................................................................................................... 476
3.1.2 Rated inverter capacity (common) .......................................................................................................................................... 483
3.1.3 Starting torque and starting current of the motor (common) .................................................................................................. 486
3.1.4 Starting torque boost (common) ............................................................................................................................................. 486
3.1.5 Acceleration/deceleration time of the motor (common) .......................................................................................................... 487
3.1.6 Deceleration characteristic of the inverter (common) ............................................................................................................. 489
3.2 Motor characteristics .................................................................................................................................. 491
3.2.1 Characteristics of the induction motor (common) ................................................................................................................... 491
3.2.2 Torque generated by a motor driven by an inverter (common) ............................................................................................... 491
3.2.3 Continuous motor output characteristic (common) ................................................................................................................. 491
3.2.4 Efficiency (common) ............................................................................................................................................................... 492
3.2.5 Vibration (common) .................................................................................................................................................................493
3.3 Operation of various motors ....................................................................................................................... 494
3.3.1 Motor types according to protection structure ..........................................................................................................................494
3.3.2 Constant-torque motor .............................................................................................................................................................494
3.3.3 Low-vibration motor ................................................................................................................................................................. 496
3.3.4 Brake motor ............................................................................................................................................................................. 497
3.3.5 Pole changing motor ................................................................................................................................................................ 497
3.3.6 Submersible motor ...................................................................................................................................................................497
3.3.7 Explosion-proof motor .............................................................................................................................................................. 498
3.3.8 Vector control dedicated motor ................................................................................................................................................ 501
3.3.9 Geared motor ........................................................................................................................................................................... 503
3.3.10 Synchronous motor .................................................................................................................................................................. 504
3.3.11 Single phase motor .................................................................................................................................................................. 504
3.3.12 Permissible maximum frequency of general-purpose motor .................................................................................................... 504
3.3.13 Inverter-driven 400V motor ......................................................................................................................................................504
3.4 Power supply of the inverter ....................................................................................................................... 505
3.4.1 Inverter input current and power factor ....................................................................................................................................505
3.4.2 Improvement of power factor ................................................................................................................................................... 506
3.4.3 Inrush current ...........................................................................................................................................................................506
3.4.4 Instantaneous power failure .....................................................................................................................................................506
3.4.5 Power supply voltage variation ................................................................................................................................................507
3.4.6 Imbalanced power supply voltage ............................................................................................................................................507
3.4.7 Coordination with power supply ............................................................................................................................................... 507
3.5 Inverter-generated harmonics, EMI and leakage current .......................................................................... 508
3.5.1 Differences between EMI and harmonics ................................................................................................................................ 508
3.5.2 Power harmonics and their reduction techniques .................................................................................................................... 508
3.5.3 Inverter-generated EMI and their reduction techniques ...........................................................................................................518
3.5.4 Leakage currents and countermeasures ................................................................................................................................. 524
3.6 Selection of peripheral devices .................................................................................................................. 526
3.6.1 Moulded case circuit breaker ................................................................................................................................................... 528
3.6.2 Magnetic contactor (MC) .......................................................................................................................................................... 529
3.6.3 Thermal relay ...........................................................................................................................................................................529
3.6.4 Cable size and wiring distance ................................................................................................................................................ 530
3.6.5 Earth leakage circuit breaker (NV) ........................................................................................................................................... 531
3.6.6 Relays ...................................................................................................................................................................................... 533
3.6.7 Start/stop switch .......................................................................................................................................................................533
3.6.8 Frequency setting potentiometer ............................................................................................................................................. 534
3.6.9 Frequency meter and calibration resistor .................................................................................................................................534
3.6.10 Twisted/shielded cables ...........................................................................................................................................................535
3.6.11 Notes on installation of inverter in an enclosure ...................................................................................................................... 536
3.7 Enclosure design ......................................................................................................................................... 543
3.7.1 Inverter installation environment .............................................................................................................................................. 543
3.7.2 Heat generated by inverter and related devices ...................................................................................................................... 545
3.7.3 Specification of enclosed enclosure ......................................................................................................................................... 548
3.7.4 Cooling of inverter enclosure ...................................................................................................................................................549
3.8 Meters and measurement methods ............................................................................................................ 550
3.8.1 Measurement of powers .......................................................................................................................................................... 550
3.8.2 Measurement of voltages and use of PT ................................................................................................................................. 550
3.8.3 Measurement of currents ......................................................................................................................................................... 551
3.8.4 Use of CT and transducer ........................................................................................................................................................ 551
3.8.5 Measurement of inverter input power factor ............................................................................................................................ 551
3.8.6 Measurement of converter output voltage (across terminals P-N) ........................................................................................... 551
3.8.7 Measurement of inverter output frequency ..............................................................................................................................551
3.9 Compliance with standards ........................................................................................................................ 552
3.9.1 Compliance with the UL and CSA standards ...........................................................................................................................552
3.9.2 Compliance with the EU Directives .......................................................................................................................................... 554
4 PRACTICAL CIRCUIT 557
4.1 Standard connection diagram (common) ...................................................................................................... 558
4.1.1 The inverter equipped with magnetic contactor on primary side (FR-AX manual controller used) (common) ........................ 558
4.1.2 The inverter equipped with magnetic contactor on primary side (with FR-BU2 type brake unit) (common) ........................... 559
4.1.3 The inverter equipped with magnetic contactor on primary side (with high-duty brake resistor) (A700) ................................. 560
4.1.4 The inverter without magnetic contactor on the primary side (common) ................................................................................561
4.2 Remote operation (common) ......................................................................................................................... 562
4.2.1 Use of the FR-FK motorized speed setter (common) .............................................................................................................562
4.2.2 Automatic operation using 4 to 20mADC current signal (common) ........................................................................................ 563
4.3 Motor equipped with brake (common) ........................................................................................................... 564
4.4 Parallel motor operation (common) ............................................................................................................... 565
4.4.1 Motors driven by one inverter (common) ................................................................................................................................ 565
4.4.2 Inverters and motors are in pairs (common) ........................................................................................................................... 566
4.4.3 Using pulse I/O (A700) ...........................................................................................................................................................567
4.4.4 Soft starter is used to soft-start/soft-stop two motors at the same time (common) .................................................................568
4.5 Inverter - commercial power supply switch-over operation (common) ....................................................... 569
4.5.1 Star-Delta connection start (common) .................................................................................................................................... 569
4.5.2 Bypass inverter switch-over operation (common) ...................................................................................................................570
4.5.3 Bypass-inverter switch-over operation [when bypass/inverter switch-over sequence is used] (common) .............................. 572
4.6 Automatic restart after instantaneous power failure circuit (common) ...................................................... 573
4.7 Automatic operation of fan, pump or the like using speed setter (common) .............................................. 574
4.8 Positioning operation (common) .................................................................................................................... 575
4.9 Vertical, winding lifter (A700, E700) .............................................................................................................. 576
4.9.1 Use of relay output option (A700, E700) .................................................................................................................................. 576
4.9.2 Use of brake sequence circuit function (A700) ........................................................................................................................577
4.10 Inverter fault output display and failure reset (A700, F700) ......................................................................... 578
4.11 Multi-speed operation application example (A700, F700, E700) ................................................................... 579
4.12 Jog operation in External operation mode (common) ................................................................................. 580
4.13 Operation using the second acceleration/deceleration time (common) ..................................................... 581
4.14 Start signal (three-wire) holding (common) .................................................................................................. 582
4.15 Reversible operation by analog input (A700, F700) ...................................................................................... 583
4.16 Operation using stop-on-contact control function (A700, E700) ................................................................. 584
1
SPECIFICATIONS
1.SPECIFICATIONS
1.1 Specification list.........................................................................................2
1.2 Specification comparison list .....................................................................16
1.3 Standard connection diagram and terminal specifications ........................24
1.4 Information on use of external terminals ...................................................34
1.5 Protective functions...................................................................................96
1.6 Precautions for use of the inverter ............................................................114
1
SPECIFICATIONS
2
SPECIFICATIONS
1.1 Specification list
1.1.1 Rating
(1) FR-A700
zThree-phase 200V class
zThree-phase 400V class
Type FR-A720-î‚…î‚…K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Applicable motor capacity
(kW)
*1
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Output
Rated capacity (kVA)
*2
1.1 1.9 3.1 4.2 6.7 9.2 12.6 17.6 23.3 29 34 44 55 67 82 110 132
Rated current (A)
*3
3 5 8 11 17.5 24 33 46 61 76 90 115 145 175 215
288
(245)
346
(294)
Overload current rating
*4
150% 60s, 200% 3s (inverse-time characteristics) surrounding air temperature 50
Voltage
*5
Three-phase 200 to 240V
Regenerative
braking torque
Maximum value/
permissible duty
150% torque
/3%ED
*6
100%
torque/
3%ED
*6
100%
torque/
2%ED
*6
20% torque/continuous
*6
20% torque/continuous
10%
torque/
continuous
Power supply
Rated input
AC voltage/frequency
Three-phase 200 to 220V 50Hz, 200 to 240V 60Hz
Permissible AC voltage
fluctuation
170 to 242V 50Hz, 170 to 264V 60Hz
Permissible frequency
fluctuation
±5%
Power supply
system
capacity
(kVA)
*7
Without DC
reactor
1.52.54.55.5 9 121720283441526680100——
With DC
reactor
0.9 1.4 2.9 3.8 5.7 8.5 11 16 20 25.5 31 41 51 62 75 110 132
Protective structure (JEM
1030)
*9
Enclosed type (IP20)
*8
Open type (IP00)
Cooling system Self-cooling Forced air cooling
Approximate mass (kg) 1.9 2.3 3.8 3.8 3.8 7.1 7.1 7.5 13 13 14 23 35 35 58 70 70
Type FR-A740-î‚…î‚…K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Applicable motor capacity
(kW)
*1
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Output
Rated capacity (kVA)
*2
1.1 1.9 3 4.6 6.9 9.1 13 17.5 23.6 29 32.8 43.4 54 65 84
Rated current (A) 1.5 2.5 4 6 9 12 17 23 31 38 44 57 71 86 110
Overload current rating
*4
150% 60s, 200% 3s (inverse-time characteristics) surrounding air temperature 50
Voltage
*5
Three-phase 380 to 480V
Regenerative
braking torque
Maximum value/
permissible duty
100% torque/2%ED
*6
20% torque/continuous
*6
20% torque/continuous
Power supply
Rated input
AC voltage/frequency
Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage
fluctuation
323 to 528V 50Hz/60Hz
Permissible frequency
fluctuation
±5%
Power supply
system
capacity
(kVA)
*7
Without DC
reactor
1.52.54.55.59 121720283441526680100
With DC
reactor
0.9 1.4 2.9 3.8 5.7 8.5 11 16 20 25.5 31 41 51 62 75
Protective structure (JEM
1030)
*9
Enclosed type (IP20)
*8
Open type (IP00)
Cooling system Self-cooling Forced air cooling
Approximate mass (kg) 3.8 3.8 3.8 3.8 3.8 7.1 7.1 7.5 7.5 13 13 23 35 35 37
3
1
SPECIFICATIONS
SPECIFICATIONS
*1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.
*2 The rated output capacity indicated assumes that the output voltage is 220V for 200V class and 440V for 400V class.
*3 When operating the inverter of 75K or more with a value larger than 2kHz set in [Pr. 72 PWM frequency selection], the rated output
current is the value in parenthesis.
*4 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For
repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.
*5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within
the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about that of
the power supply.
*6 200V: When FR-ABR (option) is connected, 150% torque 10% ED for 0.4K and 0.75K, 100% torque 10%ED for 1.5K to 7.5K,
100% torque 6%ED for 11K to 22K.
400V: When FR-ABR-H (option) is connected, 15% torque 10% ED for 0.4K to 7.5K, 100% torque 6% ED for 11K to 22K.
*7 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input
reactor and cables).
*8 When the hook of the inverter front cover is cut off for installation of the plug-in option, protective structure of the inverter
changes to an open type (IP00).
*9 FR-DU07 : IP40 (except for the PU connector)
Type FR-A740-î‚…î‚…K 75 90 110 132 160 185 220 250 280 315 355 400 450 500
Applicable motor capacity
(kW)
*1
75 90 110 132 160 185 220 250 280 315 355 400 450 500
Output
Rated capacity (kVA)
*2
110 137 165 198 248 275 329 367 417 465 521 587 660 733
Rated current (A)
*3
144
(122)
180
(153)
216
(184)
260
(221)
325
(276)
361
(307)
432
(367)
481
(409)
547
(465)
610
(519)
683
(581)
770
(655)
866
(736)
962
(818)
Overload current rating
*4
150% 60s, 200% 3s (inverse-time characteristics) surrounding air temperature 50
Voltage
*5
Three-phase 380 to 480V
Regenerative
braking torque
Maximum value/
permissible duty
10% torque/continuous
Power supply
Rated input AC voltage/
frequency
Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage
fluctuation
323 to 528V 50Hz/60Hz
Permissible frequency
fluctuation
±5%
Power supply
system
capacity
(kVA)
*7
Without DC
reactor
——————————————
With DC
reactor
110 137 165 198 248 275 329 367 417 465 521 587 660 733
Protective structure (JEM
1030)
*9
Open type (IP00)
Cooling system Forced air cooling
Approximate mass (kg) 50 57 72 72 110 110 175 175 175 260 260 370 370 370
4
SPECIFICATIONS
(2) FR-F700
zThree-phase 200V class
zThree-phase 400V class
Type FR-F720-î‚…î‚…K 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
Applicable motor capacity
(kW)
*1
0.751.52.23.75.57.5111518.522303745557590110
Output
Rated capacity (kVA)
*2
1.6 2.7 3.7 5.8 8.8 11.8 17.1 22.1 27 32 43 53 65 81 110 132 165
Rated current (A)
*3
4.2
(3.6)
7.0
(6.0)
9.6
(8.2)
15.2
(13)
23
(20)
31
(26)
45
(38)
58
(49)
70
(60)
85
(72)
114
(97)
140
(119)
170
(145)
212
(180)
288
(244)
346
(294)
432
(367)
Overload current rating
*4
120% 60s, 150% 3s (inverse-time characteristics)
Voltage
*5
Three-phase 200 to 240V
Regenerative
braking torque
Maximum value/
permissible duty
15% torque/continuous
10% torque/
continuous
Power supply
Rated input AC voltage/
frequency
Three-phase 200 to 220V 50Hz, 200 to 240V 60Hz
Permissible AC voltage
fluctuation
170 to 242V 50Hz, 170 to 264V 60Hz
Permissible frequency
fluctuation
±5%
Power supply
system
capacity
(kVA)
*6
Without DC
reactor
2.1 4.0 4.8 8.0 11.5 16 20 27 32 41 52 65 79 99 — — —
With DC
reactor
1.22.63.35.08.1101619243141506174110132165
Protective structure (JEM
1030)
*8
Enclosed type (IP20)
*7
Open type (IP00)
Cooling system Self-cooling Forced air cooling
Approximate mass (kg) 1.8 2.2 3.5 3.5 3.5 6.5 6.5 7.8 13 13 14 23 35 35 67 70 70
Type FR-F740-î‚…î‚…K 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Applicable motor capacity
(kW)
*1
0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Output
Rated capacity (kVA)
*2
1.6 2.7 3.7 5.8 8.8 12.2 17.5 22.1 26.7 32.8 43.4 53.3 64.8 80.8
Rated current (A)
*3
2.1
(1.8)
3.5
(3.0)
4.8
(4.1)
7.6
(6.4)
11.5
(9.8)
16
(13)
23
(19)
29
(24)
35
(30)
43
(36)
57
(48)
70
(60)
85
(72)
106
(90)
Overload current rating
*4
120% 60s, 150% 3s (inverse-time characteristics)
Voltage
*5
Three-phase 380 to 480V
Regenerative
braking torque
M
aximum value/
permissible duty
15% torque/continuous
Power supply
Rated input AC voltage/
frequency
Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage
fluctuation
323 to 528V 50Hz/60Hz
Permissible frequency
fluctuation
±5%
Power supply
system
capacity
(kVA)
*6
Without DC
reactor
2.1 4.0 4.8 8.0 11.5 16 20 27 32 41 52 65 79 99
With DC
reactor
1.22.63.35.08.1101619243141506174
Protective structure (JEM
1030)
*8
Enclosed type (IP20)
*7
Open type (IP00)
Cooling system Self-cooling Forced air cooling
Approximate mass (kg) 3.5 3.5 3.5 3.5 3.5 6.5 6.5 7.5 7.5 13 13 23 35 35
5
1
SPECIFICATIONS
SPECIFICATIONS
Type FR-F740-î‚…î‚…K 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560
Applicable motor capacity
(kW)
*1
75 90 110 132 160 185 220 250 280 315 355 400 450 500 560
Output
Rated capacity (kVA)
*2
110 137 165 198 247 275 329 366 416 464 520 586 659 733 833
Rated current (A)
*3
144
(122)
180
(153)
216
(183)
260
(221)
325
(276)
361
(306)
432
(367)
481
(408)
547
(464)
610
(518)
683
(580)
770
(654)
866
(736)
962
(817)
1094
(929)
Overload current rating
*4
120% 60s, 150% 3s (inverse-time characteristics)
Voltage
*5
Three-phase 380 to 480V
Regenerative
braking torque
Maximum value/
permissible duty
10% torque/continuous
Power supply
Rated input AC voltage/
frequency
Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage
fluctuation
323 to 528V 50Hz/60Hz
Permissible frequency
fluctuation
±5%
Power supply
system
capacity
(kVA)
*6
Without DC
reactor
———————————————
With DC
reactor
110 137 165 198 247 275 329 366 416 464 520 586 659 733 833
Protective structure (JEM
1030)
*8
Open type (IP00)
Cooling system Forced air cooling
Approximate mass (kg) 37 50 57 72 72 110 110 175 175 175 260 260 370 370 370
*1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.
*2 The rated output capacity indicated assumes that the output voltage is 220V for 200V class and 440V for 400V class.
*3 When operating the inverter with the carrier frequency set to 3kHz or more, the carrier frequency will automatically decrease
if the output current of the inverter exceeds the value in parenthesis of the rated current. This may cause the motor noise to
increase.
*4 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current.
For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.
*5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed
within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about
that of the power supply.
*6 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input
reactor and cables).
*7 When the hook of the inverter front cover is cut off for installation of the plug-in option, the inverter changes to an open type
(IP00).
*8 FR-DU07 : IP40 (except for the PU connector)
6
SPECIFICATIONS
(3) FR-E700
z Three-phase 200V power supply
z Three-phase 400V power supply
*1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.
*2 The rated output capacity indicated assumes that the output voltage is 230V for three-phase 200V class and 440V for three-
phase 400V class.
*3 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For
repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.
*4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within
the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about that of
the power supply.
*5 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input
reactor and cables).
*6 Setting 2kHz or more in Pr. 72 PWM frequency selection to perform low acoustic noise operation in the surrounding air
temperature exceeding 40°C (totally-enclosed structure is 30°C), the rated output current is the value in parenthesis.
*7 yConnect DC power supply to terminal P/+ and N/-. Connect the plus side of the power supply to terminal P/+ and minus side to
terminal N/-.
y Since the voltage between P/+ and N/- may increase due to the regeneration energy from the motor and exceeds 415V tempo-
rarily, select the DC power supply which can withstand the voltage/energy during regeneration. If using the power supply which
can not withstand voltage/energy during regeneration, insert diodes in series for reverse current prevention.
y Although the FR-E700 series has the built-in inrush current limit circuit, select the DC power supply considering the inrush cur-
rent at powering ON as the inrush current four times of the rated inverter flows at powering ON.
y Since the power supply capacity depends on the output impedance of the power, select the power supply capacity which has
enough allowance according to the AC power supply system capacity.
*8 Totally enclosed structure series ends with -C.
Type FR-E720-K(-C) ∗8 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Applicable motor capacity (kW) ∗1 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Output
Rated capacity (kVA) ∗2 0.3 0.6 1.2 2.0 3.2 4.4 7.0 9.5 13.1 18.7 23.9
Rated current (A) ∗6
0.8
(0.8)
1.5
(1.4)
3
(2.5)
5
(4.1)
8
(7)
11
(10)
17.5
(16.5)
24
(23)
33
(31)
47
(44)
60
(57)
Overload current rating ∗3 150% 60s, 200% 3s (inverse-time characteristics)
Voltage ∗4 Three-phase 200 to 240V
Power supply
Rated input
AC (DC) voltage/frequency
Three-phase 200 to 240V 50Hz/60Hz (283 to 339VDC
∗7)
Permissible AC (DC) voltage
fluctuation
170 to 264V 50Hz/60Hz (240 to 373VDC
∗7)
Permissible frequency fluctuation ±5%
Power supply capacity (kVA) ∗5 0.4 0.8 1.5 2.5 4.5 5.5 9 12 17 20 28
Protective structure (JEM1030) Enclosed type (IP20). IP40 for totally enclosed structure series.
Cooling system Self-cooling Forced air cooling
Approximate mass (kg) 0.5 0.5 0.7 1.0 1.4 1.4 1.7 4.3 4.3 9.0 9.0
Type FR-E740-K(-C)∗8 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Applicable motor capacity (kW)∗1 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Output
Rated capacity (kVA)∗2 1.2 2.0 3.0 4.6 7.2 9.1 13.0 17.5 23.0
Rated current (A)∗6
1.6
(1.4)
2.6
(2.2)
4.0
(3.8)
6.0
(5.4)
9.5
(8.7)
12 17 23 30
Overload current rating∗3 150% 60s, 200% 3s (inverse-time characteristics)
Voltage∗4 Three-phase 380 to 480V
Power supply
Rated input voltage/frequency Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage fluctuation 325 to 528V 50Hz/60Hz
Permissible frequency fluctuation ±5%
Power supply capacity (kVA)∗5 1.52.54.55.59.512172028
Protective structure (JEM1030) Enclosed type (IP20). IP40 for totally enclosed structure series.
Cooling system Self-cooling Forced air cooling
Approximate mass (kg) 1.4 1.4 1.9 1.9 1.9 3.2 3.2 5.9 5.9
2
7
1
SPECIFICATIONS
SPECIFICATIONS
(4) FR-D700
z Three-phase 400V power supply
*1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.
*2 The rated output capacity indicated assumes that the output voltage is 440V.
*3 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For
repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.
*4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within
the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about that of
the power supply.
*5 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input
reactor and cables).
*6 Totally enclosed structure series ends with -C.
Model FR-D740-K(-C)∗7 0.4 0.75 1.5 2.2 3.7 5.5 7.5
Applicable motor capacity (kW)∗1 0.4 0.75 1.5 2.2 3.7 5.5 7.5
Output
Rated capacity (kVA)∗2 0.9 1.7 2.7 3.8 6.1 9.1 12.2
Rated current (A) 1.2 2.2 3.6 5.0 8.0 12.0 16.0
Overload current rating∗4 150% 60s, 200% 0.5s (inverse-time characteristics)
Voltage∗5 Three-phase 380 to 480V
Power supply
Rated input AC voltage/frequency Three-phase 380 to 480V 50Hz/60Hz
Permissible AC voltage fluctuation 325 to 528V 50Hz/60Hz
Permissible frequency fluctuation ±5%
Power supply capacity (kVA)∗6 1.5 2.5 4.5 5.5 9.5 12.0 17.0
Protective structure (JEM1030) Enclosed type (IP20). IP40 for totally enclosed structure series.
Cooling system Self-cooling Forced air cooling
Approximate mass (kg) 1.3 1.3 1.4 1.5 1.5 3.3 3.3
2
8
SPECIFICATIONS
1.1.2 Common specifications
(1) FR-A700
Control specifications
Control method
Soft-PWM control/high carrier frequency PWM control (selectable from among V/F control, Advanced magnetic flux vector
control, Real sensorless vector control, and vector control
*1
)
Output frequency range 0.2 to 400Hz (The maximum frequency is 120Hz under Real sensorless vector control and vector control.)
Frequency
setting
resolution
Analog input
0.015Hz/0 to 60Hz (terminal 2, 4 : 0 to 10V/12bit)
0.03Hz/0 to 60Hz (terminal 2, 4 : 0 to 5V/11bit, 0 to 20mA/about 11bit, terminal 1: 0 to ±10V/12bit)
0.06Hz/0 to 60Hz (terminal1: 0 to ±5V/11bit)
Digital input 0.01Hz
Frequency
accuracy
Analog input
Within
±0.2% of the max. output frequency (25°C ±10°C)
Digital input Within 0.01% of the set output frequency
Voltage/frequency
characteristics
Base frequency can be set from 0 to 400Hz, constant torque/variable torque pattern or adjustable 5 points V/F can be
selected
Starting torque 200% at 0.3Hz (0.4K to 3.7K), 150% at 0.3Hz (5.5K or more) (under Real sensorless vector control, vector control)
Torque boost Manual torque boost
Acceleration/deceleration time
setting
0 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/deceleration mode,
backlash measures acceleration/deceleration can be selected
DC injection brake Operation frequency (0 to 120Hz), operation time (0 to 10s), operation voltage (0 to 30%) variable
Stall prevention operation level Operation current level can be set (0 to 220% adjustable), whether to use the function or not can be selected
Torque limit level Torque limit value can be set (0 to 400% variable)
Operation specifications
Frequency
setting
signal
Analog input
Terminal 2, 4 : 0 to 10V, 0 to 5V, 4 to 20mA (0 to 20mA) can be selected
Terminal 1 : -10 to +10V, -5 to +5V can be selected
Digital input
Input using the setting dial of the operation panel or parameter unit
BCD 4 digit or 16 bit binary (when used with option FR-A7AX)
Start signal Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected
Input signal
You can select any twelve signals using [Pr. 178 to Pr. 189 Input terminal function selection] from among multi-speed selection,
remote setting, stop-on contact selection, second and third function selection, terminal 4 input selection, JOG operation
selection, selection of automatic restart after instantaneous power failure/flying start, external thermal input, inverter
operation ready signal (FR-HC/FR-CV connection), FR-HC connection (instantaneous power failure detection), PU operation
external interlock signal, external DC injection brake start, PID control valid terminal, brake opening completion signal, PU-
external operation switchover, load pattern selection forward rotation reverse rotation boost, V/F switchover, load torque
high-speed frequency, S-pattern acceleration/deceleration C switchover, pre-excitation, output stop, start self-holding
selection, control mode changing, torque limit selection, start-time tuning start external input, torque bias selection 1, 2
*1
, P/PI
control switchover, forward rotation command, reverse rotation command, inverter reset,PTC thermistor input, PID forward/
rotation operation switchover, PU-NET operation switchover, external-NET operation switchover, command source
switchover, conditional position pulse train sign
*1
, conditional position droop pulse clear
*1
, DC feeding operation permission,
and DC feeding operation cancel, magnetic flux decay output shutoff.
Pulse train input 100kpps
Operational functions
Maximum/minimum frequency setting, frequency jump, external thermal relay input selection, polarity reversible operation,
automatic restart after instantaneous power failure operation, bypass operation, forward/reverse rotation prevention, remote
setting, brake sequence, second and third function, multi-speed operation, operation continuation at instantaneous power
failure, stop-on contact control, load torque high speed frequency control, droop control, regeneration avoidance, slip
compensation, operation mode selection, offline auto tuning function, online auto tuning function, PID control, computer link
operation (RS-485), motor end orientation
*1
, machine end orientation
*1
, pre-excitation, notch filter, machine analyzer
*1
, easy
gain tuning, speed feed forward, torque bias
*1
Output signal
Operating status
You can select any signals using [Pr. 190 to Pr. 196 Output terminal function selection] from among inverter running 1 and 2,
inverter running start command ON, up-to-frequency, instantaneous power failure/under voltage, over load warning, first,
second, and third output frequency (speed, detection, regeneration brake prealarm, electronic thermal relay function
prealarm, PU operation mode, inverter operation ready 1 and 2, output current detection, zero current detection, PID lower
limit, PID upper limit, PID forward/reverse rotation output, electronic bypass MC1, 2, 3, orientation completion
*1
, orientation
fault
*1
, brake opening request, fan alarm output, heatsink overheat pre-alarm, deceleration at an instantaneous power failure,
PID control activated, during retry, PID output interruption, preparation ready
*1
, life alarm, power savings average value
update timing, current average monitor, fault output 1, 2, and 3 (power-off signal), maintenance timer alarm, remote output,
forward rotation, reverse rotation output
*1
,
low-speed output, torque detection, regeneration status output
*1
, start-time tuning
completion, in-position
*1
, minor fault output1, 2. Open collector output (5 points), relay output (2 points) and alarm code of the
inverter can be output (4 bit) from the open collector.
When used with the
FR-A7AY, FR-A7AR
(option)
In addition to the above, you can select any signals using [Pr. 313 to Pr. 322 Extension output terminal function selection] from
among control circuit capacitor life, main circuit capacitor life, cooling fan life, inrush current limit circuit life. (only positive
logic can be set for extension terminals of the FR-A7AR)
Pulse train output 50kpps
Pulse/analog output
You can select using [Pr. 54 FM terminal function selection] (pulse train output), [Pr. 158 AM terminal function selection] (analog
output) from among output frequency, motor current (steady or peak value), output voltage, frequency setting, running speed,
motor torque, converter output voltage (steady or peak value), electronic thermal relay function load factor, input power,
output power, load meter, motor excitation current, reference voltage output, motor load factor, power saving effect,
regenerative brake duty, PID set point, PID measured value, motor output, torque command, torque current command, and
torque monitor.
9
1
SPECIFICATIONS
SPECIFICATIONS
*1 Available only when the option (FR-A7AP/FR-A7AL) is mounted.
*2 Can be displayed only on the operation panel (FR-DU07).
*3 Can be displayed only on the parameter unit (FR-PU07/FR-PU04).
*4 Temperature applicable for a short period in transit, etc.
*5 2.9m/s
2
or less for the 160K or more.
*6 This protective function does not function in the initial status.
Indication
PU
(FR-DU07/
FR-PU04
/
FR-PU07
)
Operating status
Output frequency, motor current (steady or peak value), output voltage, frequency setting, running speed, motor torque,
overload, converter output voltage (steady or peak value), electronic thermal relay function load factor, input power, output
power, load meter, motor excitation current, cumulative energization time, actual operation time, motor load factor,
cumulative power, power saving effect, cumulative saving power, regenerative brake duty, PID set point, PID measured
value, PID deviation, inverter I/O terminal monitor, input terminal option monitor
*2
, output terminal option monitor
*2
, option
fitting status
*3
, terminal assignment status
*3
, torque command, torque current command, feed back pulse
*1
, motor output
Alarm description
Fault definition is displayed during fault occurrence, the output voltage/current/frequency/cumulative energization time right
before the fault occurs and past eight fault definitions are stored.
Interactive
guidance
Function (help) for operation guide
*3
Protective/warning function
Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage during
acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal operation,
motor protection thermal operation, heatsink overheat, instantaneous power failure occurrence, undervoltage, input phase
failure
*6
, motor overload, output side earth (ground) fault overcurrent, output short circuit, main circuit element overheat,
output phase loss, external thermal relay operation
*6
, PTC thermistor operation
*6
, option alarm, parameter error, PU
disconnection, retry count excess
*6
, CPU alarm, operation panel power supply short circuit, 24VDC power output short
circuit, output current detection value excess
*6
, inrush resistance overheat, communication alarm (inverter), USB error,
analog input error, fan fault, overcurrent stall prevention, overvoltage stall prevention, electronic thermal relay function
prealarm, PU stop, maintenance timer alarm
*2 *6
, brake transistor alarm, parameter write error, copy operation error,
operation panel lock, parameter copy alarm, encoder no-signal
*1
, speed deviation large
*1 *6
, overspeed
*1 *6
, position error
large
*1 *6
, encoder phase error
*1 *6
, signal loss detection
*1 *6
, brake sequence error
*6
Environment
Surrounding air temperature
-10 to +50 (non-freezing)
Ambient humidity 90%RH maximum (non-condensing)
Storage temperature
*4
-20 to +65
Atmosphere Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
Altitude/vibration
Maximum 1000m above sea level, 5.9m/s
2
or less at 10 to 55Hz (directions of X, Y, Z axes)
*5
10
SPECIFICATIONS
(2) FR-F700
Control specifications
Control method
Soft-PWM control/high carrier frequency PWM control (V/F control, Optimum excitation control, Simple magnetic
flux vector control)
Output frequency range 0.5 to 400Hz
Frequency
setting resolution
Analog input
0.015Hz/0 to 60Hz (terminal 2, 4 : 0 to 10V/12bit)
0.03Hz/0 to 60Hz (terminal 2, 4 : 0 to 5V/11 bit, 0 to 20mA/about 11 bit, terminal 1 : 0 to 10V/12 bit)
0.06Hz/0 to 60Hz (terminal1: 0 to 5V/11bit)
Digital input 0.01Hz
Frequency
accuracy
Analog input
Within
±0.2% of the maximum output frequency (25 ±10 )
Digital input Within 0.01% of the set output frequency
Voltage/frequency characteristics
Base frequency can be set from 0 to 400Hz Constant torque/variable torque pattern or adjustable 5 points V/F
can be selected
Starting torque 120% at 3Hz when set to simple magnetic flux vector control and slip compensation
Acceleration/deceleration time setting
0 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/deceleration
mode can be selected.
DC injection brake Operation frequency (0 to 120Hz), operation time (0 to 10s), operation voltage (0 to 30%) variable
Stall prevention operation level Operation current level can be set (0 to 150% adjustable), whether to use the function or not can be selected
Operation specifications
Frequency
setting signal
Analog input
Terminal 2, 4: 0 to 10V, 0 to 5V, 4 to 20mA (0 to 20mA) can be selected
Terminal 1: -10 to +10V, -5 to 5V can be selected
Digital input Four-digit BCD or16-bit binary using the setting dial of the operation panel (when used with the option FR-A7AX)
Start signal Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected
Input signal
You can select any twelve signals using [Pr. 178 to Pr. 189 Input terminal function selection] from among multi
speed selection, second function selection, terminal 4 input selection, JOG operation selection, selection of
automatic restart after instantaneous power failure, external thermal relay input, HC/CV connection (inverter
operation enable signal), HC connection (instantaneous power failure detection), PU operation/external inter
lock signal, PID control enable terminal, PU operation/external operation switchover, output stop, start self-
holding selection, forward rotation command, reverse rotation command, inverter reset, PTC thermistor input,
PID forward reverse operation switchover, PU-NET operation switchover, NET-external operation switchover,
and command source switchover.
Operational functions
Maximum and minimum frequency settings, frequency jump operation, external thermal relay input selection,
polarity reversible operation, automatic restart after instantaneous power failure, original operation continuation
at instantaneous power failure, bypass operation, forward/reverse rotation prevention, operation mode selection,
PID control, computer link operation (RS-485)
Output signal
Operating status
You can select any seven signals using [Pr. 190 to Pr. 196 Output terminal function selection] from among inverter
running, up-to-speed, instantaneous power failure/undervoltage, overload warning, output frequency detection,
second output frequency detection, regenerative brake pre-alarm
*4
, electronic thermal relay function pre-alarm,
PU operation mode, inverter operation ready, output current detection, zero current detection, PID lower limit,
PID upper limit, PID forward rotation reverse rotation output, electronic bypass MC1, electronic bypass MC2,
electronic bypass MC3, fan alarm output, heatsink overheat pre-alarm, inverter running/start command on,
deceleration at an instantaneous power failure, PID control activated, during retry, PID output interruption, life
alarm, fault output 3 (power-off signal), power savings average value update timing, current average monitor,
fault output 2, maintenance timer alarm, remote output, alarm output, fault output. Open collector output (5
points), relay output (2 points) and alarm code of the inverter can be output (4 bit) from the open collector.
When used with the
FR-A7AY, FR-A7AR
(option)
In addition to the above, you can select any signals using [Pr. 313 to Pr. 322 Extension output terminal function
selection] from among control circuit capacitor life, main circuit capacitor life, cooling fan life, inrush current limit
circuit life. (only positive logic can be set for extension terminals of the FR-A7AR)
Pulse/analog output
You can select using [Pr. 54 FM terminal function selection] (pulse train output)and [Pr. 158 AM terminal function
selection] (analog output) from among output frequency, motor current (steady or peak value), output voltage,
frequency setting, running speed, converter output voltage (steady or peak value), electronic thermal relay
function load factor, input power, output power, load meter, reference voltage output, motor load factor, power
saving effect, regenerative brake duty
*4
, PID set point, PID measured value.
Indication
PU
(FR-DU07/
FR-PU04/
FR-PU07)
Operating status
Output frequency, motor current (steady or peak value), output voltage, fault or alarm indication, frequency
setting, running speed, converter output voltage (steady or peak value), electronic thermal relay function load
factor, input power, output power, load meter, cumulative energization time, actual operation time, motor load
factor, cumulative power, power saving effect, cumulative saving power, regenerative brake duty
*4
, PID set point,
PID process value, PID deviation, inverter I/O terminal monitor, input terminal option monitor
*1
, output terminal
option monitor
*1
, option fitting status monitor
*2
, terminal assignment status
*2
.
Alarm description
Fault definition is displayed during fault occurrence, the output voltage/current/frequency/cumulative
energization time right before the fault occurs and past eight fault definitions are stored.
Interactive guidance
Operation guide/trouble shooting with a help function
*2
11
1
SPECIFICATIONS
SPECIFICATIONS
*1 Can be displayed only on the operation panel (FR-DU07).
*2 Can be displayed only on the parameter unit (FR-PU07/FR-PU04).
*3 Temperature applicable for a short period in transit, etc.
*4 Functions for 75K or more.
*5 2.9m/s
2
or less for the 185K or more.
*6 This protective function does not function in the initial status.
Protective/warning function
Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration,
overvoltage during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter
protection thermal operation, motor protection thermal operation, heatsink overheat, instantaneous power failure
occurrence, undervoltage, input phase loss
*6
, motor overload, output side earth (ground) fault overcurrent,
output phase loss, external thermal relay operation
*6
, PTC thermistor operation
*6
, option fault, parameter error,
PU disconnection, retry count excess
*6
, CPU fault, operation panel power supply short circuit, 24VDC power
output short circuit, output current detection value excess
*6
, inrush current limit circuit fault, communication fault
(inverter), analog input fault, internal circuit fault (15V power supply), fan alarm, overcurrent stall prevention,
overvoltage stall prevention, regenerative brake prealarm
*6
, electronic thermal relay function prealarm, PU stop,
maintenance timer alarm
*1*6
, brake transistor alarm detection
*4
, parameter write error, copy operation error,
operation panel lock, parameter copy
Environment
Surrounding air temperature
-10 to +50 (non-freezing)
Ambient humidity 90%RH maximum (non-condensing)
Storage temperature
*3
-20 to +65
Atmosphere Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
Altitude/vibration
Maximum 1000m above sea level, 5.9m/s
2
or less at 10 to 55Hz (directions of X, Y, Z axes)
*5
12
SPECIFICATIONS
(3) FR-E700
Control specifications
Control method
Soft-PWM control/high carrier frequency PWM control (V/F control, Advanced magnetic flux vector control,
General-purpose magnetic flux vector control, Optimum excitation control can be selected)
Output frequency range 0.2 to 400Hz
Frequency setting
resolution
Analog input
0.06Hz/60Hz (terminal2, 4: 0 to 10V/10bit)
0.12Hz/60Hz (terminal2, 4: 0 to 5V/9bit)
0.06Hz/60Hz (terminal4: 0 to 20mA/10bit)
Digital input 0.01Hz
Frequency accuracy
Analog input Within ±0.5% of the max. output frequency (25°C ±10°C)
Digital input Within 0.01% of the set output frequency
Voltage/frequency characteristics Base frequency can be set from 0 to 400Hz, constant-torque/variable torque pattern can be selected
Starting torque 200% or more (at 0.5Hz)...when Advanced magnetic flux vector control is set (3.7K or less)
Torque boost Manual torque boost
Acceleration/deceleration time setting
0.01 to 360s, 0.1 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/
deceleration mode can be selected.
Braking torque
Regenerative∗1
0.1K, 0.2K ..... 150%,
0.4K, 0.75K ..... 100%,
1.5K ..... 50%,
2.2K or more ..... 20%
DC injection brake Operation frequency (0 to 120Hz), operation time (0 to 10s), operation voltage (0 to 30%) variable
Stall prevention operation level Operation current level can be set (0 to 200% adjustable), whether to use the function or not can be selected
Operation specifications
Frequency setting
signal
Analog input
Two points
Terminal 2: 0 to 10V, 0 to 5V can be selected
Terminal 4: 0 to 10V, 0 to 5V, 4 to 20mA can be selected
Digital input Entered from operation panel and parameter unit
Start signal Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected.
Input signal
Seven points
You can select from among multi-speed selection, remote setting, stop-on contact selection, second function
selection, terminal 4 input selection, JOG operation selection, PID control valid terminal, brake opening
completion signal, external thermal input, PU-External operation switchover, V/F switchover, output stop, start
self-holding selection, forward rotation, reverse rotation command, inverter reset, PU-NET operation switchover,
External-NET operation switchover, command source switchover, inverter operation enable signal, and PU
operation external interlock
Operational functions
Maximum/minimum frequency setting, frequency jump operation, external thermal relay input selection,
automatic restart after instantaneous power failure operation, forward/reverse rotation prevention, remote setting,
brake sequence, second function, multi-speed operation, stop-on contact control, droop control, regeneration
avoidance, slip compensation, operation mode selection, offline auto tuning function, PID control, computer link
operation (RS-485)
Output signal
Output signal
points
Open collector
output
Two points
Relay output One point
Operating status
You can select from among inverter operation, up-to-frequency, overload alarm, output frequency detection,
regenerative brake prealarm, electronic thermal relay function prealarm, inverter operation ready, output current
detection, zero current detection, PID lower limit, PID upper limit, PID forward/reverse rotation output, brake
opening request, fan alarm∗3, heatsink overheat pre-alarm, deceleration at an instantaneous power failure, PID
control activated, during retry, life alarm, current average value monitor, remote output, alarm output, fault output,
fault output 3, and maintenance timer alarm
Output point for
meter
Pulse output MAX 2.4kHz: one point
For meter
You can select from among output frequency, motor current (steady), output voltage, frequency setting, motor
torque, converter output voltage, regenerative brake duty, electronic thermal relay function load factor, output
current peak value, converter output voltage peak value, reference voltage output, motor load factor, PID set
point, PID measured value, output power
Pulse train output (1440 pulse/s/full scale)
Indication
Operation panel
Parameter unit (FR-
PU07)
Operating status
You can select from among output frequency, motor current (steady), output voltage, frequency setting,
cumulative energization time, actual operation time, motor torque, converter output voltage, regenerative brake
duty, electronic thermal relay function load factor, output current peak value, converter output voltage peak value,
motor load factor, PID set point, PID measured value, PID deviation, inverter I/O terminal monitor, I/O terminal
option monitor, output power, cumulative power, motor thermal load factor, and inverter thermal load factor.
Fault definition
Fault definition is displayed when the fault occurs and the past 8 fault definitions (output voltage/current/
frequency/cumulative energization time right before the fault occurs) are stored
Additional display by
the parameter unit
(FR-PU04/FR-PU07)
only
Operating status Not used
Fault definition Output voltage/current/frequency/cumulative energization time immediately before the fault occurs
Interactive
guidance
Function (help) for operation guide
13
1
SPECIFICATIONS
SPECIFICATIONS
Protective/warning
function
Protective
functions
Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage
during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection
thermal operation, motor protection thermal operation, heatsink overheat, input phase failure, output side earth
(ground) fault overcurrent at start∗5, output phase failure, external thermal relay operation ∗5, option fault,
parameter error, PU disconnection, retry count excess ∗5, CPU fault, brake transistor alarm, inrush resistance
overheat, communication error, analog input error, USB communication error, brake sequence error 4 to 7 ∗5
Warning functions
Fan alarm∗3, overcurrent stall prevention, overvoltage stall prevention, PU stop, parameter write error,
regenerative brake prealarm ∗5, electronic thermal relay function prealarm, maintenance output ∗5, undervoltage
Environment
Surrounding air temperature -10°C to +50°C (non-freezing) (-10°C to +40°C for totally-enclosed structure feature) ∗4
Ambient humidity 90%RH or less (non-condensing)
Storage temperature∗2 -20°C to +65°C
Atmosphere Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
Altitude/vibration Maximum 1000m above sea level, 5.9m/s
2
or less at 10 to 55Hz (directions of X, Y, Z axes)
*1 The braking torque indicated is a short-duration average torque (which varies with motor loss) when the motor alone is
decelerated from 60Hz in the shortest time and is not a continuous regenerative torque. When the motor is decelerated from
the frequency higher than the base frequency, the average deceleration torque will reduce. Since the inverter does not contain
a brake resistor, use the optional brake resistor when regenerative energy is large. (Not available for 0.1K and 0.2K.) A brake
unit (FR-BU2) may also be used.
*2 Temperatures applicable for a short time, e.g. in transit.
*3
As the
0.75K
or less are not provided with the cooling fan, this alarm does not function.
*4 When using the inverters at the surrounding air temperature of 40°C or less, the inverters can be installed closely attached
(0cm clearance).
*5 This protective function does not function in the initial status.
/