APRILIA ATLANTIC 200 User manual

Category
Motorcycles
Type
User manual

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apriliapart# 8104658
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Manufactured by Aprilia S.p.A.
GVWR: 820 lb
GAWR: F 282 lb with110/90 - 13" 55P
tire, 13 x 3.00 rim at 33.4 psi COLD
GAWR: R 538 ib with 130/70- 13" 63P
tire, 13 x 3.50 rim at 36.3 psi COLD
This vehicle conforms to all applicable Federal Motor Vehicle
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9
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WARNING!
Do not use any tire other than those recommended and approved by Aprilia.
Maintain proper tire inflation. Do not use any tire with less than 1/8" (3mm)
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motorcycle overloaded or with an unbalanced load. Failure to follow these
warnings can lead to an accident and serious injuries or death.
See owner's manual.
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Tires pressure
bar
(psi)
Front
tire
Rear
tire
Tires size
2.1
(30.5)
2.2
(31.9)
2.2
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2.4
(34.8)
Front tire
Bridgestone
Rear tire
110/90 - 13" 55P
130/70 - 13" 63P
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2.2
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2.4
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THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL
MOTOR VEHICLE SAFETY STANDARDS IN EFFECT IN
June-2003 EXCEPT FOR STANDARD NO.123 "Motorcycle
Control and Display", EXEMPTED PURSUANT TO NHTSA
EXEMPTION NO. EX03-3.
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MOTORCYCLE NOISE EMISSION
CONTROL INFORMATION
VEHICLE EMISSION CONTROL
INFORMATION
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SEE OWNER'S MANUAL
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See owner's manual.
Warm the engine up before using the vehicle.
WARNING!
ATTENTION! STARTING PROCEDURE
Set on brakes and push START button.
See owner's manual.
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SEE OWNER ' S MANUAL .
Manufactured by Aprilia S.p.A.
GVWR: 820 lb
GAWR: F 282 lb with110/90 - 13" 55P
tire, 13 x 3.00 rim at 33.4 psi COLD
GAWR: R 538 ib with 130/70- 13" 63P
tire, 13 x 3.50 rim at 36.3 psi COLD
This vehicle conforms to all applicable Federal Motor Vehicle
Safety Standards in effect on the date of manufacter shown above.
MOTORCYCLE
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MOTORCYCLE NOISE EMISSION CONTROL INFORMATION
THIS 2004 ASPSPC0198 MOTORCYCLE, C-1027
MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA
AT 8384 closing r.p.m. BY FEDERAL TEST PROCEDURE
MODIFICATIONS WHICH CAUSE THIS MOTORCYCLE TO EXCEED
FEDERAL NOISE STANDARDS ARE PROHIBITED BY FEDERAL LAW.
SEE OWNER'S MANUAL.
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FUEL TANK
AIR BOX
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ROLL-OVER / PURGE VALVE
"T" THREE WAY
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FLOAT BOWL VENT
CARBURETOR
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VACUUM PORT
aprilia
ApriliaS.p.A.
ViaG.Galilei1
30033Noale(VE)ITALY
VEHICLE EMISSION CONTROL INFORMATION -SPC-
ENGINE DISPLACEMENT: 198 cc
ENGINE FAMILY: 4ASPC0.19SPC
THIS VEHICLE CONFORMS TO U.S. EPA AND CALIFORNIA
REGULATIONS APPLICABLE TO 2004 MODEL YEAR NEW
MOTORCYCLES AND IS CERTIFIED TO 1.0 HC G/KM ENGINE
FAMILY EXHAUST EMISSION STANDARD IN CALIFORNIA.
ENGINE EXHAUST CONTROL SYSTEM: OC
ENGINE TUNE UP SPECIFICATIONS
IDLE SPEED: 1600 ± 100 RPM
VALVE CLEARANCE: INLET 0.0039inch (0,10 mm)
OUTLET 0.0059 inch (0,15 mm)
SPARK PLUG: NGK CR7EB - NGK CR8EB
CHAMPION RG6YC
FUEL: MINIMUM OCTANE RATING (M+R)/2 METHOD 90
OIL: ENGINE OIL VISCOSITY SAE 15W-50
MAXIMUM WEIGHT LOAD
ALLOWED lbs 20 (kg 9)
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use and maintenance Atlantic 200
USA
aprilia s.p.a. - EMISSION
CONTROL SYSTEM
WARRANTY STATEMENT
YOUR WARRANTY RIGHTS
AND OBLIGATIONS
The California Air Resources Board and
aprilia s.p.a. (hereinafter “aprilia”) are
pleased to explain the emission control
system warranty on your 1999 and later
motorcycle. In California new motor
vehicles must be designed, built and
equipped to meet the State's stringent anti-
smog standards. aprilia must warrant the
emission control system on your
motorcycle for the periods of time listed
below provided there has been no abuse,
neglect or improper maintenance of your
motorcycle.
Your emission control system may include
parts such as the carburetor or fuel
injection system, the ignition system,
catalytic converter and engine computer.
Also included may be hoses, belts,
connectors and other emission-related
assemblies.
Where a warrantable condition exists,
aprilia will repair your motorcycle at no
cost to you, including diagnosis, parts and
labor.
MANUFACTURER’S EMISSIONS
SYSTEM WARRANTY COVERAGE
Class I motorcycles 3,05 ÷ 10,31 in
3
(50 -
169 cu. cm): for a period of use of five (5)
years or 7,456 miles (12000 kilometers),
whichever occurs first.
Class II motorcycles 10,37 ÷ 17,02 in
3
(170
- 279 cu. cm): for a period of use of five (5)
years or 11,185 miles (18,000 kilometers),
whichever occurs first.
Class III motorcycles 17,08 in
3
(280 cu. cm
and larger): for a period of use of five (5)
years or 18,641 miles (30,000 kilometers),
whichever occurs first.
If an emission-related part on your
motorcycle is defective, the part will be
repaired or replaced by aprilia. This is
your emission control system DEFECTS
WARRANTY.
OWNER'S WARRANTY
RESPONSIBILITIES
As the motorcycle owner, you are responsi-
ble for the performance of the required
maintenance listed in your owner's manual.
aprilia recommends that you retain all re-
ceipts covering maintenance on your mo-
torcycle, but aprilia cannot deny warranty
solely for the lack of receipts or for your fail-
ure to ensure the performance of all sched-
uled maintenance.
You are responsible for presenting your
motorcycle to an aprilia dealer as soon
as a problem exists. The warranty repairs
should be completed in a reasonable
amount of time, not to exceed 30 days.
As the motorcycle owner, you should be
aware that aprilia may deny your warran-
ty coverage if your motorcycle or a part has
failed due to abuse, neglect, improper
maintenance or unapproved modifications.
If you have any questions regarding your
warranty rights and responsibilities, you
should contact aprilia USA, Inc., 10933
Crabapple Road, Suite 100, Roswell, GA
3007, or the California Air Resources
Board at P.O. Box 8001, 9528 Telstar
Avenue, El Monte, CA 91734-8001.
use and maintenance Atlantic 200
USA
14
aprilia s.p.a. - LIMITED
WARRANTY ON EMISSION
CONTROL SYSTEM
aprilia s.p.a., Via G. Galilei, 1, 30033
Noale (VE) Italy (hereinafter “aprilia”)
warrants that each new 1999 and after
aprilia motorcycle, that includes as
standard equipment a headlight, taillight
and stoplight, and is street legal:
A) is designed, built and equipped so as to
conform at the time of initial retail pur-
chase with all applicable regulations of
the United States Environmental Pro-
tection Agency, and the California Air
Resources Board; and
B) is free from defects in material and
workmanship which cause such motor-
cycle to fail to conform with applicable
regulations of the United States Envi-
ronmental Protection Agency or the
California Air Resources Board for a pe-
riod of use, depending on the engine
displacement, of 7,456 miles (12,000
kilometers), if the motorcycle's engine
displacement is less than 170 cubic
centimeters; of 11,185 miles (18,000 kil-
ometers), if the motorcycle's engine dis-
placement is equal to or greater than
170 cubic centimeters but less than 280
cubic centimeters; or of 18,641 miles
(30,000 kilometers), if the motorcycle's
engine displacement is 280 cubic cen-
timeters or greater; or 5 (five) years
from the date of initial retail delivery,
whichever first occurs.
I. COVERAGE. Warranty defects shall be
remedied during customary business
hours at any authorized aprilia
motorcycle dealer located within the
United States of America in compliance
with the Clean Air Act and applicable
regulations of the United States
Environmental Protection Agency and
the California Air Resources Board. Any
part or parts replaced under this
warranty shall become the property of
aprilia.
In the State of California only, emission
related warranted parts are specifically
defined by the state's Emission
Warranty Parts List. These warranted
parts are: carburetor and internal parts;
intake manifold; fuel tank; fuel injection
system; spark advance mechanism;
crankcase breather; air cutoff valves;
fuel tank cap for evaporative emission
controlled vehicles; oil filler cap;
pressure control valve; fuel/vapor
separator; canister; igniters; breaker
governors; ignition coils; ignition wires;
ignition points; condensers, and spark
plugs if failure occurs prior to the first
scheduled replacement; and hoses,
clamps, fittings and tubing used directly
in these parts. Since emission related
parts may vary from model to model,
certain models may not contain all of
these parts and certain models may
contain functionally equivalent parts.
In the State of California only, Emission
Control System emergency repairs, as
provided for in the California
Administrative Code, may be performed
by other than an authorized aprilia
dealer. An emergency situation occurs
when an authorized aprilia dealer is
not reasonably available, a part is not
available within 30 days, or a repair is
not complete within 30 days. Any
replacement part can be used in an
emergency repair. aprilia will
reimburse the owner for the expenses,
including diagnosis, not to exceed
aprilia's suggested retail price for all
warranted parts replaced and labor
charges based on aprilia's
recommended time allowance for the
warranty repair and the geographically
appropriate hourly labor rate. The
owner may be required to keep receipts
and failed parts in order to receive
compensation.
II. LIMITATIONS. This Emission Control
System warranty shall not cover any of
the following:
A) Repair or replacement required as a re-
sult of
(1) accident,
(2) misuse,
(3) repairs improperly performed or re-
placements improperly installed,
(4) use of replacement parts or acces-
sories not conforming to aprilia speci-
fications which adversely affect per-
formance and/or
(5) use in competitive racing or related
events.
15
use and maintenance Atlantic 200
USA
B) Inspections, replacement of parts and
other services and adjustments re-
quired for required maintenance.
C) Any motorcycle on which the odometer
mileage has been changed so that actu-
al mileage cannot be readily deter-
mined.
III.LIMITED LIABILITY
A) The liability of aprilia under this Emis-
sion Control System Warranty is limited
solely to the remedying of defects in
material or workmanship by an author-
ized aprilia motorcycle dealer at its
place of business during customary
business hours. This warranty does not
cover inconvenience or loss of use of
the motorcycle or transportation of the
motorcycle to or from the aprilia deal-
er. aprilia SHALL NOT BE LIABLE
FOR ANY OTHER EXPENSES, LOSS
OR DAMAGE, WHETHER DIRECT, IN-
CIDENTAL, CONSEQUENTIAL OR
EXEMPLARY ARISING IN CONNEC-
TION WITH THE SALE OR USE OF
OR INABILITY TO USE THE aprilia
MOTORCYCLE FOR ANY PURPOSE.
SOME STATES DO NOT ALLOW THE
EXCLUSION OR LIMITATION OF ANY
INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITA-
TIONS MAY NOT APPLY TO YOU.
B) NO EXPRESS EMISSION CONTROL
SYSTEM WARRANTY IS GIVEN BY
aprilia EXCEPT AS SPECIFICALLY
SET FORTH HEREIN. ANY EMISSION
CONTROL SYSTEM WARRANTY IM-
PLIED BY LAW, INCLUDING ANY
WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR
PURPOSE, IS LIMITED TO THE EX-
PRESS EMISSION CONTROL SYS-
TEM WARRANTY TERMS STATED IN
THIS WARRANTY. THE FOREGOING
STATEMENTS OF WARRANTY ARE
EXCLUSIVE AND IN LIEU OF ALL
OTHER REMEDIES. SOME STATES
DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLIED WARRANTY
LASTS SO THE ABOVE LIMITATIONS
MAY NOT APPLY TO YOU.
C) No dealer is authorized to modify this
aprilia Limited Emission Control Sys-
tem Warranty.
IV.LEGAL RIGHTS. THIS WARRANTY
GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
V. THIS WARRANTY IS IN ADDITION TO
THE aprilia LIMITED MOTORCYCLE
WARRANTY.
VI.ADDITIONAL INFORMATION. Any
replacement part that is equivalent in
performance and durability may be
used in the performance of any
maintenance or repairs. However,
aprilia is not liable for these parts. The
owner is responsible for the
performance of all required
maintenance. Such maintenance may
be performed at a service
establishment or by any individual. The
warranty period begins on the date the
motorcycle is delivered to an ultimate
purchases.
aprilia s.p.a.
Via G. Galilei, 1
30033 Noale (VE) Italy
aprilia USA, Inc.
110 Londonderry Ct., Suite 130
Woodstock, GA 30188
use and maintenance Atlantic 200
USA
16
GENERAL INSTRUCTIONS
The operations preceded by this
symbol must be repeated also on
the opposite side of the vehicle.
If not expressly indicated otherwise, for the
reassembly of the units repeat the
disassembly operations in reverse order.
The terms “right” and “left” are referred to
the rider seated on the vehicle in the
normal riding position.
NOTE Soon after purchasing the vehi-
cle, write down the identification data pro-
vided in the SPARE PARTS IDENTIFICA-
TION LABEL in the table below. This label
is positioned on the left part of the frame; to
be able to read it, remove the left inspec-
tion cover, see 73 (REMOVING THE
RIGHT AND LEFT INSPECTION COV-
ERS).
These data indicate:
YEAR = year of manufacture (Y, 1, 2,);
M. = modification code (A, B, C, );
COUNTRY CODE = country of homologa-
tion (I, UK, A,).
and are to be supplied to the Official
aprilia Dealer as reference data for the
purchase of spare parts or specific
accessories of the model you have
purchased.
In this manual the various versions are
indicated by the following symbols:
+
J
optional
VERSION:
+
Italy
2
Singapore
4
United Kingdom
P
Slovenia
>
Austria
F
Israel
M
Portugal
e
South Korea
(
Finland
-
Malaysia
$
Belgium
@
Chile
A
Germany
*
Croatia
C
France
#
Australia
'
Spain
R
United States
of America
)
Greece
g
Brazil
/
Holland
1
South Africa
6
Switzerland
K
New Zealand
&
Denmark
%
Canada
,
Japan
17
use and maintenance Atlantic 200
USA
CONTENTS
FOREWORD.......................................... 2
INTRODUCTION................................... 2
SAFETY WARNINGS ............................ 3
GENERAL SAFETY RULES .................. 3
BRAKE FLUID.............................................. 4
CLUTCH FLUID ........................................... 4
COOLANT .................................................... 4
BATTERY HYDROGEN GAS
AND ELECTROLYTE................................... 4
WARNINGS - PRECAUTIONS -
GENERAL ADVICE ............................... 5
REPORTING OF DEFECTS THAT AFFECT
SAFETY ....................................................... 5
ROAD REGULATIONS AND USE OF THE
VEHICLE ...................................................... 5
NOISE EMISSION WARRANTY .................. 5
INFORMATION ON THE NOISE AND
EXHAUST GAS EMISSION CONTROL
SYSTEM....................................................... 5
TAMPERING WARNING.............................. 5
VEHICLE IDENTIFICATION NUMBER
(V.I.N.) (FRAME NUMBER) ......................... 6
INFORMATION CONTAINED IN THE
VEHICLE IDENTIFICATION NUMBER........ 6
POSITION OF THE ADHESIVE WARNING
LABELS........................................................ 8
ADHESIVE WARNING LABELS CHART..... 9
APRILIA S.P.A. - EMISSION CONTROL
SYSTEM WARRANTY STATEMENT ........ 13
APRILIA S.P.A. - LIMITED WARRANTY ON
EMISSION CONTROL SYSTEM ............... 14
GENERAL INSTRUCTIONS ................ 16
CONTENTS................................................ 17
BASIC SAFETY RULES............................. 20
CLOTHING................................................. 25
ACCESSORIES ......................................... 26
LOAD.......................................................... 26
ARRANGEMENT OF THE MAIN
ELEMENTS ........................................ 28
ARRANGEMENT OF THE
CONTROLS/INSTRUMENTS .............. 30
ARRANGEMENT OF THE
CONTROLS/INSTRUMENTS KEY ............ 30
INSTRUMENTS AND INDICATORS KEY.. 30
INSTRUMENTS AND INDICATORS.... 30
INSTRUMENTS AND
INDICATORS CHART ................................ 31
KEY CONTROLS ................................ 33
CONTROLS ON THE LEFT SIDE OF
THE HANDLEBAR ..................................... 33
CONTROLS ON THE RIGHT SIDE OF THE
HANDLEBAR ............................................. 34
IGNITION SWITCH .................................... 35
STEERING LOCK ...................................... 35
AUXILIARY FEATURES ..................... 36
DIGITAL CLOCK/DATE.............................. 36
BAG HOOK ................................................ 36
TOOL KIT ................................................... 37
UNLOCKING/LOCKING THE SADDLE ..... 37
GLOVE COMPARTMENT.......................... 37
POWER SOCKET ...................................... 38
MAIN COMPONENTS ......................... 39
FUEL .......................................................... 39
LUBRICANTS............................................. 41
BRAKES..................................................... 42
BRAKE FLUID - RECOMMENDATIONS ... 42
DISC BRAKES ........................................... 43
CHECKING BRAKE FLUID LEVEL............ 43
COOLANT .................................................. 44
CHECKING AND TOPPING UP.................45
TIRES......................................................... 46
MUFFLER/EXHAUST SILENCER.............. 48
INSTRUCTIONS FOR USE ................. 49
GETTING ON AND OFF THE VEHICLE....49
INSTRUCTIONS FOR USE ................. 51
PRE-RIDE CHECKS CHART .....................51
STARTING .................................................52
MOVING OFF - RIDING .............................54
RUNNING-IN ..............................................56
STOPPING .................................................57
PLACING THE VEHICLE ON THE STAND58
SUGGESTIONS TO AVOID THEFT ..........59
MAINTENANCE ................................. 60
PERIODIC MAINTENANCE CHART..........61
IDENTIFICATION DATA ............................63
HELMET CASE ......................................... 64
CHECKING AND TOPPING UP ENGINE OIL
LEVEL ........................................................65
CHECKING AND TOPPING UP
TRANSMISSION OIL LEVEL .....................66
AIR CLEANER............................................67
CHECKING THE BRAKE PADS
FOR WEAR ................................................ 69
REAR BRAKE CALIPER ............................69
CHECKING THE STAND ...........................70
CHECKING THE SWITCHES ....................70
CHECKING THE FRONT AND REAR
SUSPENSION ............................................71
REAR SUSPENSION ADJUSTMENT........71
CHECKING THE STEERING .....................72
CHECKING ENGINE PIVOT SHAFT .........73
REMOVING THE RIGHT AND LEFT
INSPECTION COVERS .............................73
REMOVING THE REARVIEW MIRRORS..73
REMOVING THE FRONT COVER.............74
REMOVING THE HEADLIGHT FAIRING...75
ADJUSTING IDLING SPEED .....................75
THROTTLE TWISTGRIP ADJUSTMENT ..76
use and maintenance Atlantic 200
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18
SPARK PLUG ............................................ 76
BATTERY................................................... 78
LONG INACTIVITY OF THE BATTERY..... 78
REMOVING THE BATTERY COVER ........ 79
CHECKING AND CLEANING THE BATTERY
LEAD CONNECTIONS AND TERMINALS 79
REMOVING THE BATTERY ...................... 79
CHECKING BATTERY FLUID LEVEL ....... 80
CHARGING THE BATTERY ...................... 80
INSTALLING THE BATTERY..................... 80
REPLACING THE FUSES ......................... 81
ARRANGEMENT OF AUXILIARY FUSES
(FRONT COVER)....................................... 81
ARRANGEMENT OF MAIN FUSES
(BATTERY COMPARTMENT) ................... 82
VERTICAL ADJUSTMENT OF THE
HEADLIGHT BEAM.................................... 82
HORIZONTAL ADJUSTMENT OF THE
HEADLIGHT BEAM.................................... 83
BULBS........................................................ 83
REPLACING THE BULBS OF THE FRONT
DIRECTION INDICATORS......................... 84
REPLACING THE HEADLIGHT BULBS .... 84
HIGH BEAM AND LOW BEAM BULBS...... 85
REPLACING THE PARKING LIGHT BULB85
REPLACING THE TAILLIGHT BULB ......... 86
REPLACING THE LICENSE PLATE BULB87
REPLACING THE HELMET
COMPARTMENT LIGHT BULB .................87
TRANSPORT ......................................88
DRAINING THE FUEL TANK ..................... 88
CLEANING .........................................89
TECHNICAL SPECIFICATIONS ..........92
LUBRICANT CHART.................................. 95
AUTHORISED DEALERS AND SERVICE
CENTRES .................................................. 96
IMPORTERS .............................................. 97
ELECTRICAL DIAGRAM -
ATLANTIC 200 ......................................... 101
ELECTRICAL DIAGRAM KEY -
ATLANTIC 200 ......................................... 102
CABLE COLOURS ...................................102
use and maintenance Atlantic 200
20
BASIC SAFETY RULES
The instructions given below cover normal
operation of your vehicle and must be
carefully observed. By following these rules
you will enhance your own safety and the
safety of those around you. You will also
maximize the life and utility of your vehicle.
Two-wheeled vehicles obviously do not
provide some of the protection provided by
automobiles, therefore it is essential that you
wear appropriate protective clothing.
Especially, never operate your vehicle
without wearing your helmet, gloves, eye
protection, a heavy jacket, sturdy footwear,
and sturdy full length pants.
However, do not assume that even the best
clothing and helmet will protect you in the
event of an upset or a crash with another
vehicle. At best, this gear provides some
protection from scrapes and scratches, but
very little, if any, impact protection.
Be sure that you meet all the requirements
prescribed by local law, including driver’s
license, minimum age, training, insurance,
taxes, vehicle registration, license plate, etc.
When you first receive your vehicle, practice
by riding in areas where there is little traffic.
Do not attempt to ride in heavy traffic until
you are thoroughly experienced and riding
your vehicle has become second nature to
you.
Although this vehicle is legal for operation on
freeways and expressways, it is advisable to
not ride on these high speed highways until
you are thoroughly familiar with your vehicle,
and have attained a high degree of skill in its
operation.
A new vehicle must be carefully broken in,
see page 56 (RUNNING-IN).
Before starting the engine, make sure that
the brakes, clutch, transmission and throttle
controls function properly and that the fuel
and oil supply is adequate.
The exhaust system, brakes, and some
other parts of the vehicle become very hot
during operation. Do not touch any of these
parts.
Some medicines or drugs, illegal or under
prescription, and alcohol significantly
increase the risk of accidents.
Do not ride while you are under the influence
of alcohol or drugs, be they illegal or under
prescription. Make sure you are in good
physical condition and not ill before riding
your vehicle.
Do not ride your vehicle when you are
particularly tired or fatigued. Alcohol, drugs
and fatigue are leading causes of vehicle
accidents.
Many accidents are caused by the rider’s
inexperience and lack of training. Do not ride
your vehicle until you have received training
from a recognized training organization such
as the Motorcycle Safety Foundation.
Remember that riding a two- wheeled
vehicle, though easy and fun, is quite
different from driving a car. Do not assume
that you can operate your vehicle safely just
because you are a competent automobile
driver.
Never lend your vehicle to others unless you
are sure that they are competent and
properly licensed vehicle operators.
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APRILIA ATLANTIC 200 User manual

Category
Motorcycles
Type
User manual
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