APRILIA ATLANTIC 200 - 2003 User manual

Brand: APRILIA

Model: ATLANTIC 200 - 2003

Category: Motorcycles

Type: User manual

This manual is also suitable for

ATLANTIC 200

apriliapart# 8104658

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Manufactured by Aprilia S.p.A.

GVWR: 820 lb

GAWR: F 282 lb with110/90 - 13" 55P

tire, 13 x 3.00 rim at 33.4 psi COLD

GAWR: R 538 ib with 130/70- 13" 63P

tire, 13 x 3.50 rim at 36.3 psi COLD

This vehicle conforms to all applicable Federal Motor Vehicle

Safety Standards in effect on the date of manufacter shown above.

MOTORCYCLE

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WARNING!

Do not use any tire other than those recommended and approved by Aprilia.

Maintain proper tire inflation. Do not use any tire with less than 1/8" (3mm)

tread remaining. Do not repair any tire, nor use a repaired tire. Do not ride your

motorcycle overloaded or with an unbalanced load. Failure to follow these

warnings can lead to an accident and serious injuries or death.

See owner's manual.

-SPC-

Tires pressure

bar

(psi)

Front

tire

Rear

tire

Tires size

2.1

(30.5)

2.2

(31.9)

2.2

(31.9)

2.4

(34.8)

Front tire

Bridgestone

Rear tire

110/90 - 13" 55P

130/70 - 13" 63P

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2.2

(31.9)

2.4

(34.8)

Bridgestone

THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL

MOTOR VEHICLE SAFETY STANDARDS IN EFFECT IN

June-2003 EXCEPT FOR STANDARD NO.123 "Motorcycle

Control and Display", EXEMPTED PURSUANT TO NHTSA

EXEMPTION NO. EX03-3.

-SPC-

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MOTORCYCLE NOISE EMISSION

CONTROL INFORMATION

VEHICLE EMISSION CONTROL

INFORMATION

HOSE ROUTING DIAGRAM

SEE OWNER'S MANUAL

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See owner's manual.

Warm the engine up before using the vehicle.

WARNING!

ATTENTION! STARTING PROCEDURE

Set on brakes and push START button.

See owner's manual.

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OPEN FRONT HATCH AND REMOVE

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SEE OWNER ' S MANUAL .

Manufactured by Aprilia S.p.A.

GVWR: 820 lb

GAWR: F 282 lb with110/90 - 13" 55P

tire, 13 x 3.00 rim at 33.4 psi COLD

GAWR: R 538 ib with 130/70- 13" 63P

tire, 13 x 3.50 rim at 36.3 psi COLD

This vehicle conforms to all applicable Federal Motor Vehicle

Safety Standards in effect on the date of manufacter shown above.

MOTORCYCLE

-SPC-

aprilia

MOTORCYCLE NOISE EMISSION CONTROL INFORMATION

THIS 2004 ASPSPC0198 MOTORCYCLE, C-1027

MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA

AT 8384 closing r.p.m. BY FEDERAL TEST PROCEDURE

MODIFICATIONS WHICH CAUSE THIS MOTORCYCLE TO EXCEED

FEDERAL NOISE STANDARDS ARE PROHIBITED BY FEDERAL LAW.

SEE OWNER'S MANUAL.

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HOSE ROUTING DIAGRAM

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FUEL TANK

AIR BOX

CARBON

CANISTER

ROLL-OVER / PURGE VALVE

"T" THREE WAY

CONNECTOR

FLOAT BOWL VENT

CARBURETOR

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VACUUM PORT

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ApriliaS.p.A.

ViaG.Galilei1

30033Noale(VE)ITALY

VEHICLE EMISSION CONTROL INFORMATION -SPC-

ENGINE DISPLACEMENT: 198 cc

ENGINE FAMILY: 4ASPC0.19SPC

THIS VEHICLE CONFORMS TO U.S. EPA AND CALIFORNIA

REGULATIONS APPLICABLE TO 2004 MODEL YEAR NEW

MOTORCYCLES AND IS CERTIFIED TO 1.0 HC G/KM ENGINE

FAMILY EXHAUST EMISSION STANDARD IN CALIFORNIA.

ENGINE EXHAUST CONTROL SYSTEM: OC

ENGINE TUNE UP SPECIFICATIONS

IDLE SPEED: 1600 ± 100 RPM

VALVE CLEARANCE: INLET 0.0039inch (0,10 mm)

OUTLET 0.0059 inch (0,15 mm)

SPARK PLUG: NGK CR7EB - NGK CR8EB

CHAMPION RG6YC

FUEL: MINIMUM OCTANE RATING (M+R)/2 METHOD 90

OIL: ENGINE OIL VISCOSITY SAE 15W-50

MAXIMUM WEIGHT LOAD

ALLOWED lbs 20 (kg 9)

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use and maintenance Atlantic 200

USA

aprilia s.p.a. - EMISSION

CONTROL SYSTEM

WARRANTY STATEMENT

YOUR WARRANTY RIGHTS

AND OBLIGATIONS

The California Air Resources Board and

aprilia s.p.a. (hereinafter “aprilia”) are

pleased to explain the emission control

system warranty on your 1999 and later

motorcycle. In California new motor

vehicles must be designed, built and

equipped to meet the State's stringent anti-

smog standards. aprilia must warrant the

emission control system on your

motorcycle for the periods of time listed

below provided there has been no abuse,

neglect or improper maintenance of your

motorcycle.

Your emission control system may include

parts such as the carburetor or fuel

injection system, the ignition system,

catalytic converter and engine computer.

Also included may be hoses, belts,

connectors and other emission-related

assemblies.

Where a warrantable condition exists,

aprilia will repair your motorcycle at no

cost to you, including diagnosis, parts and

labor.

MANUFACTURER’S EMISSIONS

SYSTEM WARRANTY COVERAGE

Class I motorcycles 3,05 ÷ 10,31 in

(50 -

169 cu. cm): for a period of use of five (5)

years or 7,456 miles (12000 kilometers),

whichever occurs first.

Class II motorcycles 10,37 ÷ 17,02 in

(170

- 279 cu. cm): for a period of use of five (5)

years or 11,185 miles (18,000 kilometers),

whichever occurs first.

Class III motorcycles 17,08 in

(280 cu. cm

and larger): for a period of use of five (5)

years or 18,641 miles (30,000 kilometers),

whichever occurs first.

If an emission-related part on your

motorcycle is defective, the part will be

repaired or replaced by aprilia. This is

your emission control system DEFECTS

WARRANTY.

OWNER'S WARRANTY

RESPONSIBILITIES

– As the motorcycle owner, you are responsi-

ble for the performance of the required

maintenance listed in your owner's manual.

aprilia recommends that you retain all re-

ceipts covering maintenance on your mo-

torcycle, but aprilia cannot deny warranty

solely for the lack of receipts or for your fail-

ure to ensure the performance of all sched-

uled maintenance.

– You are responsible for presenting your

motorcycle to an aprilia dealer as soon

as a problem exists. The warranty repairs

should be completed in a reasonable

amount of time, not to exceed 30 days.

– As the motorcycle owner, you should be

aware that aprilia may deny your warran-

ty coverage if your motorcycle or a part has

failed due to abuse, neglect, improper

maintenance or unapproved modifications.

If you have any questions regarding your

warranty rights and responsibilities, you

should contact aprilia USA, Inc., 10933

Crabapple Road, Suite 100, Roswell, GA

3007, or the California Air Resources

Board at P.O. Box 8001, 9528 Telstar

Avenue, El Monte, CA 91734-8001.

use and maintenance Atlantic 200

USA

aprilia s.p.a. - LIMITED

WARRANTY ON EMISSION

CONTROL SYSTEM

aprilia s.p.a., Via G. Galilei, 1, 30033

Noale (VE) Italy (hereinafter “aprilia”)

warrants that each new 1999 and after

aprilia motorcycle, that includes as

standard equipment a headlight, taillight

and stoplight, and is street legal:

A) is designed, built and equipped so as to

conform at the time of initial retail pur-

chase with all applicable regulations of

the United States Environmental Pro-

tection Agency, and the California Air

Resources Board; and

B) is free from defects in material and

workmanship which cause such motor-

cycle to fail to conform with applicable

regulations of the United States Envi-

ronmental Protection Agency or the

California Air Resources Board for a pe-

riod of use, depending on the engine

displacement, of 7,456 miles (12,000

kilometers), if the motorcycle's engine

displacement is less than 170 cubic

centimeters; of 11,185 miles (18,000 kil-

ometers), if the motorcycle's engine dis-

placement is equal to or greater than

170 cubic centimeters but less than 280

cubic centimeters; or of 18,641 miles

(30,000 kilometers), if the motorcycle's

engine displacement is 280 cubic cen-

timeters or greater; or 5 (five) years

from the date of initial retail delivery,

whichever first occurs.

I. COVERAGE. Warranty defects shall be

remedied during customary business

hours at any authorized aprilia

motorcycle dealer located within the

United States of America in compliance

with the Clean Air Act and applicable

regulations of the United States

Environmental Protection Agency and

the California Air Resources Board. Any

part or parts replaced under this

warranty shall become the property of

aprilia.

In the State of California only, emission

related warranted parts are specifically

defined by the state's Emission

Warranty Parts List. These warranted

parts are: carburetor and internal parts;

intake manifold; fuel tank; fuel injection

system; spark advance mechanism;

crankcase breather; air cutoff valves;

fuel tank cap for evaporative emission

controlled vehicles; oil filler cap;

pressure control valve; fuel/vapor

separator; canister; igniters; breaker

governors; ignition coils; ignition wires;

ignition points; condensers, and spark

plugs if failure occurs prior to the first

scheduled replacement; and hoses,

clamps, fittings and tubing used directly

in these parts. Since emission related

parts may vary from model to model,

certain models may not contain all of

these parts and certain models may

contain functionally equivalent parts.

In the State of California only, Emission

Control System emergency repairs, as

provided for in the California

Administrative Code, may be performed

by other than an authorized aprilia

dealer. An emergency situation occurs

when an authorized aprilia dealer is

not reasonably available, a part is not

available within 30 days, or a repair is

not complete within 30 days. Any

replacement part can be used in an

emergency repair. aprilia will

reimburse the owner for the expenses,

including diagnosis, not to exceed

aprilia's suggested retail price for all

warranted parts replaced and labor

charges based on aprilia's

recommended time allowance for the

warranty repair and the geographically

appropriate hourly labor rate. The

owner may be required to keep receipts

and failed parts in order to receive

compensation.

II. LIMITATIONS. This Emission Control

System warranty shall not cover any of

the following:

A) Repair or replacement required as a re-

sult of

(1) accident,

(2) misuse,

(3) repairs improperly performed or re-

placements improperly installed,

(4) use of replacement parts or acces-

sories not conforming to aprilia speci-

fications which adversely affect per-

formance and/or

(5) use in competitive racing or related

events.

use and maintenance Atlantic 200

USA

B) Inspections, replacement of parts and

other services and adjustments re-

quired for required maintenance.

C) Any motorcycle on which the odometer

mileage has been changed so that actu-

al mileage cannot be readily deter-

mined.

III.LIMITED LIABILITY

A) The liability of aprilia under this Emis-

sion Control System Warranty is limited

solely to the remedying of defects in

material or workmanship by an author-

ized aprilia motorcycle dealer at its

place of business during customary

business hours. This warranty does not

cover inconvenience or loss of use of

the motorcycle or transportation of the

motorcycle to or from the aprilia deal-

er. aprilia SHALL NOT BE LIABLE

FOR ANY OTHER EXPENSES, LOSS

OR DAMAGE, WHETHER DIRECT, IN-

CIDENTAL, CONSEQUENTIAL OR

EXEMPLARY ARISING IN CONNEC-

TION WITH THE SALE OR USE OF

OR INABILITY TO USE THE aprilia

MOTORCYCLE FOR ANY PURPOSE.

SOME STATES DO NOT ALLOW THE

EXCLUSION OR LIMITATION OF ANY

INCIDENTAL OR CONSEQUENTIAL

DAMAGES, SO THE ABOVE LIMITA-

TIONS MAY NOT APPLY TO YOU.

B) NO EXPRESS EMISSION CONTROL

SYSTEM WARRANTY IS GIVEN BY

aprilia EXCEPT AS SPECIFICALLY

SET FORTH HEREIN. ANY EMISSION

CONTROL SYSTEM WARRANTY IM-

PLIED BY LAW, INCLUDING ANY

WARRANTY OF MERCHANTABILITY

OR FITNESS FOR A PARTICULAR

PURPOSE, IS LIMITED TO THE EX-

PRESS EMISSION CONTROL SYS-

TEM WARRANTY TERMS STATED IN

THIS WARRANTY. THE FOREGOING

STATEMENTS OF WARRANTY ARE

EXCLUSIVE AND IN LIEU OF ALL

OTHER REMEDIES. SOME STATES

DO NOT ALLOW LIMITATIONS ON

HOW LONG AN IMPLIED WARRANTY

LASTS SO THE ABOVE LIMITATIONS

MAY NOT APPLY TO YOU.

C) No dealer is authorized to modify this

aprilia Limited Emission Control Sys-

tem Warranty.

IV.LEGAL RIGHTS. THIS WARRANTY

GIVES YOU SPECIFIC LEGAL

RIGHTS, AND YOU MAY ALSO HAVE

OTHER RIGHTS WHICH VARY FROM

STATE TO STATE.

V. THIS WARRANTY IS IN ADDITION TO

THE aprilia LIMITED MOTORCYCLE

WARRANTY.

VI.ADDITIONAL INFORMATION. Any

replacement part that is equivalent in

performance and durability may be

used in the performance of any

maintenance or repairs. However,

aprilia is not liable for these parts. The

owner is responsible for the

performance of all required

maintenance. Such maintenance may

be performed at a service

establishment or by any individual. The

warranty period begins on the date the

motorcycle is delivered to an ultimate

purchases.

aprilia s.p.a.

Via G. Galilei, 1

30033 Noale (VE) Italy

aprilia USA, Inc.

110 Londonderry Ct., Suite 130

Woodstock, GA 30188

use and maintenance Atlantic 200

USA

GENERAL INSTRUCTIONS

The operations preceded by this

symbol must be repeated also on

the opposite side of the vehicle.

If not expressly indicated otherwise, for the

reassembly of the units repeat the

disassembly operations in reverse order.

The terms “right” and “left” are referred to

the rider seated on the vehicle in the

normal riding position.

NOTE Soon after purchasing the vehi-

cle, write down the identification data pro-

vided in the SPARE PARTS IDENTIFICA-

TION LABEL in the table below. This label

is positioned on the left part of the frame; to

be able to read it, remove the left inspec-

tion cover, see 73 (REMOVING THE

RIGHT AND LEFT INSPECTION COV-

ERS).

These data indicate:

– YEAR = year of manufacture (Y, 1, 2, …);

– M. = modification code (A, B, C, …);

– COUNTRY CODE = country of homologa-

tion (I, UK, A, …).

and are to be supplied to the Official

aprilia Dealer as reference data for the

purchase of spare parts or specific

accessories of the model you have

purchased.

In this manual the various versions are

indicated by the following symbols:

optional

VERSION:

Italy

Singapore

United Kingdom

Slovenia

Austria

Israel

Portugal

South Korea

(

Finland

Malaysia

Belgium

Chile

Germany

Croatia

France

Australia

Spain

United States

of America

)

Greece

Brazil

Holland

South Africa

Switzerland

New Zealand

Denmark

Canada

Japan

use and maintenance Atlantic 200

USA

CONTENTS

FOREWORD.......................................... 2

INTRODUCTION................................... 2

SAFETY WARNINGS ............................ 3

GENERAL SAFETY RULES .................. 3

BRAKE FLUID.............................................. 4

CLUTCH FLUID ........................................... 4

COOLANT .................................................... 4

BATTERY HYDROGEN GAS

AND ELECTROLYTE................................... 4

WARNINGS - PRECAUTIONS -

GENERAL ADVICE ............................... 5

REPORTING OF DEFECTS THAT AFFECT

SAFETY ....................................................... 5

ROAD REGULATIONS AND USE OF THE

VEHICLE ...................................................... 5

NOISE EMISSION WARRANTY .................. 5

INFORMATION ON THE NOISE AND

EXHAUST GAS EMISSION CONTROL

SYSTEM....................................................... 5

TAMPERING WARNING.............................. 5

VEHICLE IDENTIFICATION NUMBER

(V.I.N.) (FRAME NUMBER) ......................... 6

INFORMATION CONTAINED IN THE

VEHICLE IDENTIFICATION NUMBER........ 6

POSITION OF THE ADHESIVE WARNING

LABELS........................................................ 8

ADHESIVE WARNING LABELS CHART..... 9

APRILIA S.P.A. - EMISSION CONTROL

SYSTEM WARRANTY STATEMENT ........ 13

APRILIA S.P.A. - LIMITED WARRANTY ON

EMISSION CONTROL SYSTEM ............... 14

GENERAL INSTRUCTIONS ................ 16

CONTENTS................................................ 17

BASIC SAFETY RULES............................. 20

CLOTHING................................................. 25

ACCESSORIES ......................................... 26

LOAD.......................................................... 26

ARRANGEMENT OF THE MAIN

ELEMENTS ........................................ 28

ARRANGEMENT OF THE

CONTROLS/INSTRUMENTS .............. 30

ARRANGEMENT OF THE

CONTROLS/INSTRUMENTS KEY ............ 30

INSTRUMENTS AND INDICATORS KEY.. 30

INSTRUMENTS AND INDICATORS.... 30

INSTRUMENTS AND

INDICATORS CHART ................................ 31

KEY CONTROLS ................................ 33

CONTROLS ON THE LEFT SIDE OF

THE HANDLEBAR ..................................... 33

CONTROLS ON THE RIGHT SIDE OF THE

HANDLEBAR ............................................. 34

IGNITION SWITCH .................................... 35

STEERING LOCK ...................................... 35

AUXILIARY FEATURES ..................... 36

DIGITAL CLOCK/DATE.............................. 36

BAG HOOK ................................................ 36

TOOL KIT ................................................... 37

UNLOCKING/LOCKING THE SADDLE ..... 37

GLOVE COMPARTMENT.......................... 37

POWER SOCKET ...................................... 38

MAIN COMPONENTS ......................... 39

FUEL .......................................................... 39

LUBRICANTS............................................. 41

BRAKES..................................................... 42

BRAKE FLUID - RECOMMENDATIONS ... 42

DISC BRAKES ........................................... 43

CHECKING BRAKE FLUID LEVEL............ 43

COOLANT .................................................. 44

CHECKING AND TOPPING UP.................45

TIRES......................................................... 46

MUFFLER/EXHAUST SILENCER.............. 48

INSTRUCTIONS FOR USE ................. 49

GETTING ON AND OFF THE VEHICLE....49

INSTRUCTIONS FOR USE ................. 51

PRE-RIDE CHECKS CHART .....................51

STARTING .................................................52

MOVING OFF - RIDING .............................54

RUNNING-IN ..............................................56

STOPPING .................................................57

PLACING THE VEHICLE ON THE STAND58

SUGGESTIONS TO AVOID THEFT ..........59

MAINTENANCE ................................. 60

PERIODIC MAINTENANCE CHART..........61

IDENTIFICATION DATA ............................63

HELMET CASE ......................................... 64

CHECKING AND TOPPING UP ENGINE OIL

LEVEL ........................................................65

CHECKING AND TOPPING UP

TRANSMISSION OIL LEVEL .....................66

AIR CLEANER............................................67

CHECKING THE BRAKE PADS

FOR WEAR ................................................ 69

REAR BRAKE CALIPER ............................69

CHECKING THE STAND ...........................70

CHECKING THE SWITCHES ....................70

CHECKING THE FRONT AND REAR

SUSPENSION ............................................71

REAR SUSPENSION ADJUSTMENT........71

CHECKING THE STEERING .....................72

CHECKING ENGINE PIVOT SHAFT .........73

REMOVING THE RIGHT AND LEFT

INSPECTION COVERS .............................73

REMOVING THE REARVIEW MIRRORS..73

REMOVING THE FRONT COVER.............74

REMOVING THE HEADLIGHT FAIRING...75

ADJUSTING IDLING SPEED .....................75

THROTTLE TWISTGRIP ADJUSTMENT ..76

use and maintenance Atlantic 200

USA

SPARK PLUG ............................................ 76

BATTERY................................................... 78

LONG INACTIVITY OF THE BATTERY..... 78

REMOVING THE BATTERY COVER ........ 79

CHECKING AND CLEANING THE BATTERY

LEAD CONNECTIONS AND TERMINALS 79

REMOVING THE BATTERY ...................... 79

CHECKING BATTERY FLUID LEVEL ....... 80

CHARGING THE BATTERY ...................... 80

INSTALLING THE BATTERY..................... 80

REPLACING THE FUSES ......................... 81

ARRANGEMENT OF AUXILIARY FUSES

(FRONT COVER)....................................... 81

ARRANGEMENT OF MAIN FUSES

(BATTERY COMPARTMENT) ................... 82

VERTICAL ADJUSTMENT OF THE

HEADLIGHT BEAM.................................... 82

HORIZONTAL ADJUSTMENT OF THE

HEADLIGHT BEAM.................................... 83

BULBS........................................................ 83

REPLACING THE BULBS OF THE FRONT

DIRECTION INDICATORS......................... 84

REPLACING THE HEADLIGHT BULBS .... 84

HIGH BEAM AND LOW BEAM BULBS...... 85

REPLACING THE PARKING LIGHT BULB85

REPLACING THE TAILLIGHT BULB ......... 86

REPLACING THE LICENSE PLATE BULB87

REPLACING THE HELMET

COMPARTMENT LIGHT BULB .................87

TRANSPORT ......................................88

DRAINING THE FUEL TANK ..................... 88

CLEANING .........................................89

TECHNICAL SPECIFICATIONS ..........92

LUBRICANT CHART.................................. 95

AUTHORISED DEALERS AND SERVICE

CENTRES .................................................. 96

IMPORTERS .............................................. 97

ELECTRICAL DIAGRAM -

ATLANTIC 200 ......................................... 101

ELECTRICAL DIAGRAM KEY -

ATLANTIC 200 ......................................... 102

CABLE COLOURS ...................................102

use and maintenance Atlantic 200

BASIC SAFETY RULES

The instructions given below cover normal

operation of your vehicle and must be

carefully observed. By following these rules

you will enhance your own safety and the

safety of those around you. You will also

maximize the life and utility of your vehicle.

Two-wheeled vehicles obviously do not

provide some of the protection provided by

automobiles, therefore it is essential that you

wear appropriate protective clothing.

Especially, never operate your vehicle

without wearing your helmet, gloves, eye

protection, a heavy jacket, sturdy footwear,

and sturdy full length pants.

However, do not assume that even the best

clothing and helmet will protect you in the

event of an upset or a crash with another

vehicle. At best, this gear provides some

protection from scrapes and scratches, but

very little, if any, impact protection.

Be sure that you meet all the requirements

prescribed by local law, including driver’s

license, minimum age, training, insurance,

taxes, vehicle registration, license plate, etc.

When you first receive your vehicle, practice

by riding in areas where there is little traffic.

Do not attempt to ride in heavy traffic until

you are thoroughly experienced and riding

your vehicle has become second nature to

you.

Although this vehicle is legal for operation on

freeways and expressways, it is advisable to

not ride on these high speed highways until

you are thoroughly familiar with your vehicle,

and have attained a high degree of skill in its

operation.

A new vehicle must be carefully broken in,

see page 56 (RUNNING-IN).

Before starting the engine, make sure that

the brakes, clutch, transmission and throttle

controls function properly and that the fuel

and oil supply is adequate.

The exhaust system, brakes, and some

other parts of the vehicle become very hot

during operation. Do not touch any of these

parts.

Some medicines or drugs, illegal or under

prescription, and alcohol significantly

increase the risk of accidents.

Do not ride while you are under the influence

of alcohol or drugs, be they illegal or under

prescription. Make sure you are in good

physical condition and not ill before riding

your vehicle.

Do not ride your vehicle when you are

particularly tired or fatigued. Alcohol, drugs

and fatigue are leading causes of vehicle

accidents.

Many accidents are caused by the rider’s

inexperience and lack of training. Do not ride

your vehicle until you have received training

from a recognized training organization such

as the Motorcycle Safety Foundation.

Remember that riding a two- wheeled

vehicle, though easy and fun, is quite

different from driving a car. Do not assume

that you can operate your vehicle safely just

because you are a competent automobile

driver.

Never lend your vehicle to others unless you

are sure that they are competent and

properly licensed vehicle operators.

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APRILIA ATLANTIC 200 - 2003 User manual

Brand: APRILIA

Model: ATLANTIC 200 - 2003

Category: Motorcycles

Type: User manual

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