PRYOR Marktronic 3000 BenchDot 100-100 EZA User manual

Issue 1.9 – Nov 2015 eng105

MARKTRONIC™ MARKING

SYSTEM USER GUIDE

EDWARD PRYOR & SON LIMITED

EGERTON STREET

SHEFFIELD

S1 4JX

www.pryormarking.com

support@pryormarking.com

Telephone No. - 0114 276 6044

Facsimile No. - 0114 276 6890

Serial No.:

Serial Number

Edward Pryor & Son Ltd

Egerton Street

Sheffield

England S1 4JX

Telephone 0114 276 6044

Facsimile No. 0114 276 6890

Registered in England No. 313230 Registered Office: As Above

EC DECLARATION OF CONFORMITY

DESCRIPTION OF MACHINERY:

SERIAL NUMBER:

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

THIS MACHINE COMPLIES WITH THE FOLLOWING DIRECTIVE:

: The machinery Directive 2006/42/EC

as implemented by The Supply of Machinery (Safety) Regulations 2008 (SI No.

2008/1597) and The Supply of Machinery (Safety) (Amendment) Regulations 1994

(SI No. 2063).

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

THIS MACHINERY AS DESCRIBED IN THIS DECLARATION OF CONFORMITY

CONFORMS IN ALL RESPECTS WITH THE ESSENTIAL HEALTH & SAFETY

REQUIREMENTS STATED IN THE ABOVE LISTED DIRECTIVES, STANDARDS AND

SPECIFICATIONS.

SIGNED: ..............................................................TITLE: Managing Director.......

DATE: ......................................................

EMPOWERED TO SIGN ON BEHALF OF THE RESPONSIBLE PERSON, MR N.

ANDREW, DIRECTOR OF EDWARD PRYOR AND SON LTD. AT THE ABOVE

ADDRESS.

Conformity 1 - Issue 5 – 07/17

Edward Pryor & Son Ltd

Egerton Street

Sheffield

England S1 4JX

Telephone 0114 276 6044

Facsimile No. 0114 276 6890

Registered in England No. 313230 Registered Office: As Above

DECLARATION OF INCORPORATION

DESCRIPTION OF MACHINERY:

SERIAL NUMBER:

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

THIS IS TO CERTIFY THAT THE EQUIPMENT DETAILED ABOVE COMPLIES

WITH THE FOLLOWING DIRECTIVES:

: The machinery Directive 2006/42/EC

as implemented by The Supply of Machinery (Safety) Regulations 2008 (SI No.

2008/1597) and The Supply of Machinery (Safety) (Amendment) Regulations 1994

(SI No. 2063).

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

THIS MACHINERY MUST NOT BE PUT INTO SERVICE UNTIL THE MACHINERY

INTO WHICH IT IS TO BE INCORPORATED HAS BEEN DECLARED IN

CONFORMITY WITH THE PROVISIONS OF THE EC MACHINERY DIRECTIVE.

SIGNED: ..............................................................TITLE: .......Managing Director.............

DATE: ......................................................

EMPOWERED TO SIGN ON BEHALF OF THE RESPONSIBLE PERSON, MR N.

ANDREW, DIRECTOR OF EDWARD PRYOR AND SON LTD. AT THE ABOVE

ADDRESS.

Incorporation 1 - Issue 4- 08/17

HEALTH & SAFETY

Marktronic Marker

This covers essential health and safety of the Marktronic Marking machine. It is

intended to supplement and support the training given by the suppliers of the

equipment and the operation manuals.

Weight of Machine and Ancillary Equipment

BenchDot300-150ZA Marking Unit

54Kg

inc. Base and Column

BenchDot150-150ZA Marking Unit 44Kg

inc. Base and Column

BenchDot100-100ZA Marking Unit 40Kg

inc. Base and Column

MarkMate Marking Unit 13Kg

Inc. Base and Column

Marking Controller 7Kg

Circumferential Fixture 10Kg

Magnetic Chuck 10Kg

The weights quoted are approximate.

Handling

Care must be taken when moving or handling not to drop the equipment, causing

damage to operators or other persons handling the machinery. It is advisable when

lifting the machine to have two people to lift, using the base and column, it must not

be lifted by the cover.

Noise Emissions

Depending on the nature of the workpiece and any support required noise emitted

by the machine when marking may exceed 70dB(A)Leq. Where it is established

that noise emissions may exceed current regulations, noise control methods (eg. ear

defenders/machinery guards) should be utilised.

Electrical Hazards

To prevent electrical shock do not remove the cover of the controller or marking

head. There are no user serviceable parts inside. Refer servicing to qualified

service personnel. Only connect the controller to the correct supply voltage. This is

clearly marked on the rear of the controller.

Possible Hazards whilst Operating

The motors are low force and inertia; they therefore present a low risk when used in

accordance with manufacturer’s instructions. Care should be taken in the vicinity of

the marking head whilst setting, operating or maintaining the machine. It is important

when operating the machine that any object other than the work piece to be marked

is kept away from the marking area.

Eye protection should be worn when operating the machine.

We would also remind UK employers of the general risk assessment requirement in

the Management of Health and Safety at Work Regulations and in addition the

requirement to ensure that work equipment is used only for the operation for which it

is suitable in accordance with the Provision and Use of Work Equipment

Regulations.

Users outside of the UK are reminded to ensure they are compliant with local

legislation and to ensure adequate control measure are in place to reduce risk to an

acceptable level.

Installing and Commissioning

It is essential to read the user manual(s) prior to use.

Disposal and Decommissioning

The LCD contains a hazardous liquid. It should be disposed of in accordance with

current regulations.

The controller contains a lithium battery. It should be disposed of in accordance with

current regulations.

Stability of the machine

Two bolt holes are provided in the base of the machine to fasten it down.

Emergency Stop

An emergency stop is supplied with the controller. This should not be confused with

the remote start/stop pendant. When pressed all mechanical movement is

immediately stopped and power is disconnected from the drive circuits. Any

information which has not been saved will be lost. Once activated the emergency

stop button can be released by twisting it. Releasing the emergency stop will not

reactivate the machine until appropriate commands are executed from the keyboard.

Marktronic User Guide 1

CONTENTS

1.

ABOUT THIS MANUAL ........................................................................................................................ 1-1

I

NTRODUCTION

................................................................................................................................................ 1-1

Bench / Column Mount Machines .............................................................................................................. 1-2

Marktronic BenchDot™ Compatible Options ............................................................................................ 1-2

I

NTEGRATED

M

ACHINES

.................................................................................................................................. 1-3

I

N

D

OT

™

C

OMPATIBLE

O

PTIONS

...................................................................................................................... 1-3

P

ORTABLE

M

ACHINES

..................................................................................................................................... 1-4

P

ORTABLE

C

OMPATIBLE

O

PTIONS

................................................................................................................... 1-4

2.

SYSTEM OVERVIEW ............................................................................................................................ 2-2

T

HE

C

ONTROLLER AND

S

OFTWARE

.................................................................................................................. 2-2

T

HE MARKING HEAD

........................................................................................................................................ 2-2

D

OT MARKING

(E

&

DP

M

ODELS

) ................................................................................................................... 2-2

V

ARIDOT MARKING

.......................................................................................................................................... 2-3

S

CRIBE

M

ARKING

(SP

&

SDPH

M

ODELS

) ....................................................................................................... 2-3

3.

GUIDE TO EFFECTIVE MARKING ................................................................................................... 3-1

F

IXTURING

....................................................................................................................................................... 3-1

W

ORK PIECE MATERIAL

................................................................................................................................... 3-1

S

URFACE FINISH

............................................................................................................................................... 3-1

W

ORK PIECE FLATNESS

.................................................................................................................................... 3-1

D

EPTH OF MARK

(D

OT

M

ARKING

) ................................................................................................................... 3-2

(90°

S

TYLUS

–

N

OTE MARKING DEPTHS VARY DEPENDING ON MATERIAL HARDNESS AND STYLUS TIP ANGLE

) 3-2

M

ARKING GAP

(D

OT

M

ARKING

) ....................................................................................................................... 3-2

S

TYLUS TIP ANGLE

(D

OT

M

ARKING

) ................................................................................................................ 3-2

C

HARACTER SIZE

(D

OT

M

ARKING

) .................................................................................................................. 3-3

M

ARKING GAP

(S

CRIBE

M

ARKING

) .................................................................................................................. 3-3

D

EPTH OF MARK

(S

CRIBE

M

ARKING

) ............................................................................................................... 3-3

M

ARKING FORCE

(S

CRIBE

M

ARKING

) .............................................................................................................. 3-3

S

TYLUS TIP

R

ADIUS

(S

CRIBE

M

ARKING

) .......................................................................................................... 3-4

S

TYLUS TIP ANGLE

(S

CRIBE

M

ARKING

) ............................................................................................................ 3-4

4.

GETTING STARTED ............................................................................................................................. 4-1

S

ETTING UP

...................................................................................................................................................... 4-1

C

ONFIGURING THE CONTROLLER

...................................................................................................................... 4-1

M

ODE

.............................................................................................................................................................. 4-2

S

OLENOIDS

...................................................................................................................................................... 4-2

E

LECTRIC

Z,

C

IRCUMFERENTIAL

,

L

ABEL FEED

,

F

OIL FEED

............................................................................... 4-2

L

AYOUTS

......................................................................................................................................................... 4-3

C

REATING A LAYOUT

....................................................................................................................................... 4-3

P

REVIEW

.......................................................................................................................................................... 4-4

T

RIAL RUN

....................................................................................................................................................... 4-4

M

ARKING A LAYOUT

........................................................................................................................................ 4-4

S

AVING A LAYOUT

........................................................................................................................................... 4-5

L

OADING A LAYOUT

......................................................................................................................................... 4-5

D

ELETING A LAYOUT

....................................................................................................................................... 4-6

C

OPYING A LAYOUT

......................................................................................................................................... 4-6

5.

LAYOUTS ................................................................................................................................................ 5-1

I

NTRODUCTION

................................................................................................................................................ 5-1

L

INE

P

ARAMETERS

.......................................................................................................................................... 5-1

Contents ..................................................................................................................................................... 5-1

Font ............................................................................................................................................................ 5-3

Varidot ....................................................................................................................................................... 5-3

Repeat dot .................................................................................................................................................. 5-3

Mode .......................................................................................................................................................... 5-3

Marktronic User Guide 2

Prompt ........................................................................................................................................................ 5-4

Width.......................................................................................................................................................... 5-4

Angle .......................................................................................................................................................... 5-4

Radius ........................................................................................................................................................ 5-4

Z ................................................................................................................................................................. 5-4

Length ........................................................................................................................................................ 5-4

Direction .................................................................................................................................................... 5-4

Serial Increment, Every, Marked................................................................................................................ 5-4

Diameter/Position ....................................................................................................................................... 5-5

E

DITING LAYOUTS

............................................................................................................................................ 5-5

Editing keys ................................................................................................................................................ 5-5

Special character menu ............................................................................................................................... 5-5

Cut/paste menu ........................................................................................................................................... 5-6

6.

SERIAL NUMBERS AND VARIABLES .............................................................................................. 6-1

S

ERIAL NUMBERS

............................................................................................................................................. 6-1

Introduction ................................................................................................................................................ 6-1

Global serial number .................................................................................................................................. 6-1

Layout serial numbers ................................................................................................................................ 6-1

Automatically Resetting Layout Serial Numbers ....................................................................................... 6-1

Editing serial numbers ................................................................................................................................ 6-2

Serial number configuration ....................................................................................................................... 6-2

V

ARIABLES

...................................................................................................................................................... 6-2

Introduction ................................................................................................................................................ 6-2

Global variable ........................................................................................................................................... 6-2

Layout variables ......................................................................................................................................... 6-2

Editing variables......................................................................................................................................... 6-3

7.

TIME AND DATE FUNCTIONS ........................................................................................................... 7-1

I

NTRODUCTION

................................................................................................................................................ 7-1

S

ETTING TIME

/

DATE AND DATE FORMAT

.......................................................................................................... 7-1

T

IME

/

DATE IN A LAYOUT

.................................................................................................................................. 7-1

M

ONTH AND

Y

EAR CODES

............................................................................................................................... 7-1

S

HIFT CODES

.................................................................................................................................................... 7-2

A

DVANCED

S

HIFT

C

ODES

................................................................................................................................ 7-2

S

TART OF DAY

(SOD) ...................................................................................................................................... 7-2

8.

LOGOS ..................................................................................................................................................... 8-1

I

NTRODUCTION

................................................................................................................................................ 8-1

D

OT LOGOS

...................................................................................................................................................... 8-1

Creating dot logos ...................................................................................................................................... 8-1

Loading, saving and deleting dot logos ...................................................................................................... 8-1

Marking dot logos ...................................................................................................................................... 8-1

Advanced editing features .......................................................................................................................... 8-2

HPGL

LOGOS

................................................................................................................................................... 8-2

Creating HPGL logos ................................................................................................................................. 8-2

Transferring HPGL logos ........................................................................................................................... 8-2

Marking HPGL logos ................................................................................................................................. 8-3

Embedded logos ......................................................................................................................................... 8-3

9.

COMMUNICATIONS ............................................................................................................................. 9-1

I

NTRODUCTION

................................................................................................................................................ 9-1

USB

I

NTERFACE

.............................................................................................................................................. 9-1

F

IELD

B

US

O

PTIONS

......................................................................................................................................... 9-2

E

THERNET

TCP/IP

O

PTION

.............................................................................................................................. 9-2

C

ONFIGURATION

.............................................................................................................................................. 9-2

RS232

C

ONNECTOR PINOUT

............................................................................................................................ 9-3

B

ARCODE

(RS232

O

NLY

) ................................................................................................................................ 9-3

P

RINTER

........................................................................................................................................................... 9-4

Marktronic User Guide 3

R

EMOTE OPERATION

........................................................................................................................................ 9-4

S

ELECT LAYOUT

............................................................................................................................................... 9-5

Introduction ................................................................................................................................................ 9-5

Method ....................................................................................................................................................... 9-5

Feedback .................................................................................................................................................... 9-6

Wear warnings ........................................................................................................................................... 9-6

B

ATCH MODE

................................................................................................................................................... 9-6

Introduction ................................................................................................................................................ 9-6

Method ....................................................................................................................................................... 9-7

S

ERIAL

C

OMMAND

M

ODE

................................................................................................................................ 9-7

Method ....................................................................................................................................................... 9-7

Serial Command Line Commands .............................................................................................................. 9-7

Serial Command Example .......................................................................................................................... 9-8

H

OST

............................................................................................................................................................... 9-8

T

EST COMMUNICATIONS

.................................................................................................................................. 9-9

10.

DIGITAL INPUTS AND OUTPUTS .................................................................................................... 10-1

I

NTRODUCTION

.............................................................................................................................................. 10-1

C

ONFIGURATION

............................................................................................................................................ 10-1

C

ONNECTOR PINOUT

...................................................................................................................................... 10-1

I

NTERFACING

................................................................................................................................................. 10-1

Inputs ........................................................................................................................................................ 10-1

Outputs ..................................................................................................................................................... 10-2

24V supply ............................................................................................................................................... 10-2

I/O

P

ROGRAMMABLE MODE

........................................................................................................................... 10-2

I/O

S

ELECT LAYOUT MODE

............................................................................................................................ 10-3

I/O

S

PECIAL INTERFACE MODE

....................................................................................................................... 10-4

I/O

R

EMOTE MODE

........................................................................................................................................ 10-4

Test inputs/outputs ................................................................................................................................... 10-5

11.

MISCELLANEOUS ............................................................................................................................... 11-1

B

ACKUP

/

RESTORE

.......................................................................................................................................... 11-1

P

ASSWORDS

................................................................................................................................................... 11-1

C

OUNTERS

..................................................................................................................................................... 11-2

H

OME POSITION

............................................................................................................................................. 11-2

O

FFSETS

......................................................................................................................................................... 11-3

P

ROXIMITY SHIFTS

......................................................................................................................................... 11-3

Q

UALITY

/

SPEED

............................................................................................................................................ 11-4

V

ARIOUS MENU

............................................................................................................................................. 11-4

D

EFAULT LAYOUT

.......................................................................................................................................... 11-5

D

EFAULT LINE

................................................................................................................................................ 11-5

A

UTOLOAD

.................................................................................................................................................... 11-5

M

ARKING MODE

............................................................................................................................................ 11-5

G

ROUP NAMES

.............................................................................................................................................. 11-6

H

OT

K

EYS

..................................................................................................................................................... 11-6

S

PEEDS AND TIMINGS

..................................................................................................................................... 11-6

C

ONTROLLER RESET

...................................................................................................................................... 11-6

Soft reset .................................................................................................................................................. 11-6

Hard reset ................................................................................................................................................. 11-6

D

ATA

M

ATRIX

O

PTION

.................................................................................................................................. 11-7

E

NCODING

N

ON

P

RINTABLE CHARACTERS IN TO A

D

ATA

M

ATRIX CODE

.

...................................................... 11-8

D

ATA

M

ATRIX

M

ARKING ON THE

M

ARK

M

ATE

. ............................................................................................. 11-9

L

INE

C

OMMANDS

......................................................................................................................................... 11-10

Link Line Commands ............................................................................................................................. 11-10

Marking the [ character .......................................................................................................................... 11-10

Split Line Command (V14.60 onwards) ................................................................................................. 11-10

D

ATA

E

NTRY VIA

P

ROMPT

M

ODE

................................................................................................................ 11-12

U

SING THE

M

ULTI

-M

ARK OPTION

. ............................................................................................................... 11-12

12.

MARKING HEADS ............................................................................................................................... 12-1

Marktronic User Guide 4

13.

MARKING ASSEMBLIES ................................................................................................................... 13-1

M

ARK

M

ATE

.................................................................................................................................................. 13-1

E

LECTRIC SOLENOID

(E) ................................................................................................................................ 13-1

P

NEUMATIC

D

EEP

M

ARKING ASSEMBLY

(DP) ............................................................................................... 13-1

F

AST

P

NEUMATIC

(FP)................................................................................................................................... 13-1

D

IAMOND

T

IP

S

CRIBE

A

SSEMBLY

(SP) .......................................................................................................... 13-1

C

ARBIDE

T

IP

S

CRIBE

A

SSEMBLY

(SP) ........................................................................................................... 13-1

H

EAVY

D

UTY

C

ARBIDE

T

IP

A

SSEMBLY

(SDPH) ........................................................................................... 13-1

T

WIN ELECTRIC SOLENOIDS

........................................................................................................................... 13-1

U

SING THE TWIN SOLENOID

............................................................................................................................ 13-2

14.

ELECTRIC Z AXIS ............................................................................................................................... 14-1

P

ROGRAMMABLE

P

OSITIONS RELATIVE TO THE

H

OME

S

ENSOR

P

OSITION

. ..................................................... 14-1

M

ANUALLY

J

OGGING THE

Z

AXIS

................................................................................................................... 14-2

U

SING

A

UTO

S

ENSE

™

TO

D

ETECT THE

P

ART

H

EIGHT

A

UTOMATICALLY

. ....................................................... 14-2

15.

CIRCUMFERENTIAL FIXTURE ....................................................................................................... 15-1

I

NTRODUCTION

.............................................................................................................................................. 15-1

S

ETTING UP THE

C

IRCUMFERENTIAL

F

IXTURE

................................................................................................ 15-1

S

ETTING UP THE

C

ONTROLLER

....................................................................................................................... 15-1

G

UIDE TO EFFECTIVE MARKING

...................................................................................................................... 15-1

C

HARACTER

S

IZE

........................................................................................................................................... 15-2

D

IAMETERS

.................................................................................................................................................... 15-2

C

IRCUMFERENTIAL

........................................................................................................................................ 15-2

N

ORMAL

........................................................................................................................................................ 15-3

16.

AUTO SENSE......................................................................................................................................... 16-1

M

ETHOD OF

O

PERATION

................................................................................................................................ 16-1

17.

FUNCTION KEY SEQUENCES .......................................................................................................... 17-1

I

NTRODUCTION

.............................................................................................................................................. 17-1

18.

AUTOMATIC LABEL FEED ................................................................................................................... 1

I

NTRODUCTION

................................................................................................................................................... 1

F

IXTURE

C

ONFIGURATION

.................................................................................................................................. 1

O

PERATING

M

ODES

............................................................................................................................................ 2

Manual Mode ................................................................................................................................................ 2

Batch Mode ................................................................................................................................................... 2

Automatic Mode ............................................................................................................................................ 2

Feed Utilities ................................................................................................................................................. 3

F6 Feed First Label ....................................................................................................................................... 3

F7 Eject Label ............................................................................................................................................... 3

F8 Feed Blank Label ..................................................................................................................................... 3

F9 Advance Pusher ....................................................................................................................................... 3

F10 Retract Pusher ........................................................................................................................................ 3

19.

ADVANCED FEATURES ..................................................................................................................... 19-1

F

ONT

E

DITOR

................................................................................................................................................. 19-1

L

OAD

HPGL

F

ONT

........................................................................................................................................ 19-1

O

UTPUT

S

ETTINGS

......................................................................................................................................... 19-2

L

OOKUP

......................................................................................................................................................... 19-4

W

ARNING

E

VENTS

......................................................................................................................................... 19-5

D

UPLICATE

L

ISTS

........................................................................................................................................... 19-8

20.

MAINTENANCE ................................................................................................................................... 20-1

M

AINTAINING THE

E

LECTRIC

P

UNCH

............................................................................................................. 20-1

M

AINTAINING THE

A

UTO

S

ENSE

™

M

ODULE

................................................................................................. 20-1

E

LECTRONICS AND THEIR

P

ARTS

.................................................................................................................... 20-1

M

ETHOD OF OPERATION

................................................................................................................................. 20-2

Marktronic User Guide 5

C

ONFIGURATION OF THE CONTROLLER

........................................................................................................... 20-2

21.

FAULT FINDING ....................................................................................................................................... 1

C

ONTROLLER

...................................................................................................................................................... 1

The Controller screen is flashing on and off ................................................................................................. 1

The Controller does not power up when turned on ....................................................................................... 1

The Controller keeps rebooting to the bootloader screen. ............................................................................. 1

The Controller screen reports an ASM exception error. ............................................................................... 2

T

HE

M

ARKING

H

EAD

.......................................................................................................................................... 2

Marking head does not move ........................................................................................................................ 2

Head moving but not punching ..................................................................................................................... 2

Motors turning but not finding home ............................................................................................................ 2

Z Axis is stalling or making excessive noise (BenchDot™ machines) .......................................................... 3

M

ECHANICAL

F

AULT

A

NALYSIS

C

HARTS

............................................................................................................ 4

Quality of mark deteriorates .......................................................................................................................... 4

Depth of mark inconsistent ............................................................................................................................ 5

Mark of insufficient depth ............................................................................................................................. 5

Excessive depth of mark................................................................................................................................ 6

No movement of the Stylus when marking should take place ....................................................................... 6

No movement of the Marking Head in the X-Y Axis .................................................................................... 6

22.

PREVENTATIVE MAINTENANCE ................................................................................................... 22-1

C

ONTROLLER

M

EMORY

B

ACKUPS

................................................................................................................. 22-1

12

M

ONTHLY

................................................................................................................................................. 22-1

6

M

ONTHLY

................................................................................................................................................... 22-1

E

VERY

M

ONTH

.............................................................................................................................................. 22-1

E

VERY

D

AY

................................................................................................................................................... 22-1

23.

MACHINE DRAWINGS ....................................................................................................................... 23-1

P

ORTABLE

M

ACHINES

................................................................................................................................... 23-1

PortaDot 50-25 ......................................................................................................................................... 23-1

LD2HEAD1 Portadot 50-25 Assembly

LD200-A02 50-25 Case Assembly ........................................................................ 23-1

LD200-A01 50-25 Internals ....................................................................................................................................................... 23-2

PortaDot 130-30 ....................................................................................................................................... 23-3

10027339 130-30 Marking Head Assembly ............................................................................................................................... 23-3

PortaDot 100-75 ....................................................................................................................................... 23-4

HD2HEAD1 Portadot 100-75 Head Assembly ........................................................................................................................... 23-4

HD2HEAD1 PortaDot 100-75 Head Assembly .......................................................................................................................... 23-4

B

ENCH

M

OUNT

M

ACHINES

............................................................................................................................ 23-6

MarkMate ................................................................................................................................................. 23-6

Overall Assembly ....................................................................................................................................................................... 23-6

General Arrangement .................................................................................................................................................................. 23-6

................................................................................................................................................................. 23-6

Base Layout ................................................................................................................................................................................ 23-7

................................................................................................................................................................. 23-7

BenchDot Column .................................................................................................................................... 23-9

10018377 3000 Column Assembly ............................................................................................................................................ 23-9

10018618 3000 Column Base Kit .............................................................................................................................................. 23-9

10015545 3000 Z Axis Motor Assembly.................................................................................................................................. 23-10

3000 BenchDot 60-60 ............................................................................................................................ 23-10

10015609 3000 60x60 Marking Head Assembly ..................................................................................................................... 23-10

10015090 60mm X-Axis Slide Assembly ................................................................................................................................ 23-12

10015092 60mm Y-Axis Slide Assembly ................................................................................................................................ 23-13

3000 BenchDot 100-100 ........................................................................................................................ 23-14

10017081 3000 100x100 Marking Head .................................................................................................................................. 23-14

10017084 100mm X-AXIS SLIDE ASSEMBLY ..................................................................................................................... 23-15

10017083 100mm Y-AXIS SLIDE ASSEMBLY ..................................................................................................................... 23-16

3000 BenchDot 150-150 ........................................................................................................................ 23-17

10014713 3000 150x150 Marking Head .................................................................................................................................. 23-17

10014701 150mm X-Axis Slide Assembly .............................................................................................................................. 23-18

10013853 150mm Y-Axis Slide Assembly .............................................................................................................................. 23-19

3000 BenchDot 300-150 ........................................................................................................................ 23-20

10016183 3000 300x150 Marking Head .................................................................................................................................. 23-20

10016171 300mm X-Axis Slide Assembly .............................................................................................................................. 23-21

Marktronic User Guide 6

10010046 3000 Electric Solenoid Assembly ............................................................................................................................ 23-22

Stylus & Nosepiece Range ....................................................................................................................................................... 23-22

I

NTEGRATED

M

ACHINES

.............................................................................................................................. 23-23

InDot 50-25 ............................................................................................................................................ 23-23

Integrator 50-25 Assembly ....................................................................................................................................................... 23-23

InDot 130-30 .......................................................................................................................................... 23-25

10028636 InDot130-30 Marking Head .................................................................................................................................... 23-25

10027339 130-30 Mechanism .................................................................................................................................................. 23-25

InDot 60-60 ............................................................................................................................................ 23-26

10015098 Integrator 60-60 Assembly ...................................................................................................................................... 23-26

InDot 150-150 ........................................................................................................................................ 23-26

10016749 Integrator 150-150 Assembly .................................................................................................................................. 23-27

InScribe 140-40 ...................................................................................................................................... 23-27

24.

INSPECTION CHECKLIST ................................................................................................................ 24-1

Marktronic User Guide 1-1

1. ABOUT THIS MANUAL

Introduction

This manual is a simple introduction to the Pryor range of dot

peen and scribe marking machines and also a complete

reference their functions.

The various machines can be broken down into 3 categories.

• Bench Mount (BenchDot™)

o Marking head mounted on an adjustable column.

• Integrated (InDot™)

o Marking head only, for custom integration in to production

processes.

• Portable (PortaDot™)

o Lightweight markers for manually taking the mark to the

part.

The tables in this section describe the range of machines covered by this manual

and a brief description of each machines’ capabilities.

Marktronic User Guide 1-2

Bench / Column Mount Machines

Marktronic BenchDot™ Compatible Options

Key

 Included

○ Available Option

Bench Mount Machines Description Marking Area(s)

Marktronic MarkMate LCD

A cost effective electric solenoid dot

peen machine. The MarkMate

features a manual Z axis column for

marking parts of different heights.

Available with optional

circumferential axis, electric label/tag

feeders.

100mm x 75mm (4” x 3”)

Marktronic 3000 BenchDot 60-60 (ZA)

Marktronic 3000 BenchDot 100-100 (ZA)

Marktronic 3000 BenchDot 150-150 (ZA)

Marktronic 3000 BenchDot 300-150 (ZA)

A highly flexible, accurate and fast

dot peen machine. Column mounted

with a wide range of marking

attachments and options. Available

with programmable electric solenoid

(E) or for deep marking applications

the heavy duty pneumatic

attachment (DP). Options include

DataMatrix Marking with integrated

verification camera (V),

Programmable Z axis / Autosense

(ZA) and Circumferential rotary axis.

60mm x 60mm (2.36” x 2.36”)

100mm x 100mm (4” x 4”)

150mm x 150mm (6” x 6”)

300mm x 150mm (12” x 6”)

Marktronic GantryMark™

The GantryMark range offers the

largest dot peen marking areas

available and is well suited to large

component marking or multi

component marking. Available with

programmable electric solenoid (E)

or for deep marking applications the

heavy duty pneumatic attachment

(DP). Options include DataMatrix

Marking and Programmable Z axis /

Autosense. (ZA)

350mm x 290mm

(Z Height 125mm)

500mm x 530mm

750mm x 530mm

850mm x 780mm

1250mm x 1030mm

(Z Height 190, 300 or 500mm)

BenchDot

Machines

3000 LCD Controller

MarkMate LCD Controller

Electric Solenoid (E)

Deep Marking Pneumatic

(DP)

Programmable Z Axis (Z)

Programmable Z Axis

with Autosense™ (ZA)

Circumferential / Rotary

Axis

Separate Start/Stop Box

Pneumatic Label/Tag

Feeder

Electric Label/Tag

Feeder

Extended Nosepieces &

Styli

Windows® MarkMaster™

Software interface

Twin Solenoid Option

Data Matrix Marking

VeriSmart Integrated

DataMatrix Verifier (V)

TCP/IP 10BaseT

Ethernet Module

RS232 Barcode Scanner

for error free data entry

SilentScribe LS Marking

attachment kit

SilentScribe MS Marking

attachment kit

MarkMate LCD   ○ ○ ○ ○ ○ ○ ○ ○

60-60 E   ○ ○ ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

100-100 E   ○ ○ ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

150-150 E   ○ ○ ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

300-150 E   ○ ○ ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

60-60 EZA    ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

100-100 EZA    ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

150-150 EZA    ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

300-150 EZA    ○  ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

60-60 DP   ○  ○ ○ ○ ○ ○ ○ ○ ○ ○

100-100 DP   ○  ○ ○ ○ ○ ○ ○ ○ ○ ○

150-150 DP   ○  ○ ○ ○ ○ ○ ○ ○ ○ ○

150-300 DP   ○  ○ ○ ○ ○ ○ ○ ○ ○ ○

Marktronic User Guide 1-3

Integrated Machines

InDot™ Compatible Options

Key

 Included

○ Available Option

Integrated Machines Description Marking Area(s)

Marktronic InDot 50-25 E

The smallest and fastest marking

head in the range. The InDot50-25 is

designed to easily integrate into the

tightest spaces in the production

process. Mount the head using a

range of mounting holes in any

orientation. Unit measures

244x130x92mm. Available with

electric solenoid (E) and Fast

Pneumatic (FP) stylus. Autosense

available when mounting on optional

electric Z axis ((E) systems only).

50mm x 25mm (2” x 1”)

Marktronic InDot 130-30 E

The InDot130-30 is the fastest

integrated dot peen machine in the

range. It features a large rectangular

marking area making this machine

ideal for VIN marking applications.

Available with electric solenoid (E)

only. Autosense available when

mounting on optional electric Z axis.

130mm x 30mm (5.1”x 1.2”)

130mm x 40mm (5.1”x1.6”)

(Using extended nosepiece)

Marktronic InDot 60-60 The InDot 60-60 is the machine of

choice for high speed, high duty cycle

integrated dot peen applications. The

robust ball screw design ensures

outstanding dot precision for

DataMatrix applications and the

ingress protecting sliding plates allow

the machine to be mounted in any

orientation even in the harshest

environments. Available with

programmable electric solenoid (E)

and for deep marking applications the

heavy duty pneumatic (DP)

attachment.

60 x 60mm (2.36” x 2.36”)

Marktronic InDot 150-150

The InDot 150-150 is the machine of

choice for large marking area, high

duty cycle integrated dot peen

applications. The robust ball screw

design ensures outstanding dot

precision for DataMatrix applications.

Available with programmable electric

solenoid (E) and for deep marking

applications the heavy duty pneumatic

(DP) attachment.

150 x 150mm (6” x 6”)

Integrated

Machines

3000 LCD Controller

Electric Solenoid (E)

Deep Marking

Pneumatic (DP)

Compact

Programmable Z Axis

(Z)

Compact

Programmable Z Axis

with Autosense

Separate Start/Stop

Box

Extended Nosepieces

& Styli

Windows®

MarkMaster™

Data Matrix Marking

TCP/IP 10BaseT

Ethernet Module

RS232 Barcode

Scanner for error free

data entry

InDot 50-25 E   ○ ○  ○ ○ ○ ○ ○

InDot 130-30 E   ○ ○  ○ ○ ○ ○ ○

InDot 130-40 E   ○ ○  ○ ○ ○ ○ ○

InDot 60-60 E   ○ ○  ○ ○ ○ ○ ○

InDot 150-150 E   ○ ○  ○ ○ ○ ○ ○

InDot 60-60 DP   ○  ○ ○ ○ ○

InDot 150-150

DP

  ○  ○ ○ ○ ○

Marktronic User Guide 1-4

Portable Machines

Portable Compatible Options

Key

 Included

○ Available Option

PortaDot™ Machines Description Marking Area(s)

Marktronic PortaDot 50-25 E

The Portadot 50-25 E is a light

weight portable dot peen

machine weighing only 2.3kg.

Ideal for applications where it is

an advantage to take the marker

to the part rather than the part to

the marker. The high precision

lead screw design ensures mark

quality is second to none on units

of this type.

50mm x 25mm (2” x 1”)

Marktronic PortaDot 130-30 E

The PortaDot 130-30 E is the

fastest handheld dot peen

machine in the range. It features

a large rectangular marking area

making this machine ideal for

VIN marking applications.

Available with electric solenoid

only.

130mm x 30mm (5.1”x 1.2”)

130mm x 40mm (5.1”x1.6”)

(Using extended nosepiece)

Marktronic PortaDot100-75 E or DP

The PortaDot 100-75 is ideal for

heavy duty applications. The

robust metal casing makes this

machine ideal for use in the

harshest industrial environments,

reducing the need to transport

heavy items requiring marking to

the marking machine. For deep

marking applications the P100-75

may also be fitted with the deep

marking pneumatic (DP)

attachment.

100mm x 75mm (4” x 3”)

PortaDot Machines

3000 LCD Controller

Electric Solenoid

Deep Marking

Pneumatic (D)

Extended Nosepieces

& Styli

Windows®

MarkMaster™

Software interface

‘V’ Plate for marking

on cylindrical parts

Data Matrix Marking

TCP/IP 10BaseT

Ethernet Module

RS232 Barcode

Scanner for error free

data entry

Manual Adjustment Z

Column and Base

PortaDot 50-25 E   ○ ○ ○ ○ ○ ○ ○

PortaDot 130-30 E   ○ ○ ○ ○ ○

PortaDot 130-40 E   ○ ○ ○ ○ ○

PortaDot 100-75 E   ○ ○ ○ ○ ○

PortaDot 100-75 DP   ○ ○ ○

Marktronic User Guide 2-2

2. SYSTEM OVERVIEW

The system consists of a controller with integrated keyboard, remote start/stop box

(optional) and marking head.

The Controller and Software

The controller software lets you select the option you want by highlighting it using the

cursor keys and pressing the Enter key or by pressing the appropriate function key.

You can create marks (layouts) in either straight lines or arcs. Each layout may

contain up to 40 lines of characters, with up to 150 characters in each line. Each

line has its own character size and marking force. You may specify the horizontal

and vertical position (straight lines) or the radius and start angle (arc marking) of

each line.

Once a layout has been created it may be checked to see that it will fit in the

available marking area. If it will fit you may then do a trial run to make sure the

mark will be in the correct position, or go ahead and actually mark the layout.

Various options are available to mark layouts at any angle, change the style of mark,

change from straight to arc mode etc.

The marking head

The marking head consists of 2 main parts, the base and column (for column

mounted systems) and the X-Y marking head. The gap between the marking unit

and the base can easily be varied to accommodate various workpieces, fixtures etc.

Dot marking (E & DP Models)

The dot mark unit marks characters using either a 5x7 or 7x9 matrix of dots. The

depth of mark may be varied for each line in a layout. The stylus should be

replaced or reground if it becomes worn or chipped.

The minimum size of the 5x7 and 7x9 varies from machine to machine. See the

table below for actual sizes on each machine.

Machine 5 x 7 Minimum size

and size increments

7 x 9 Minimum size

and size increments

MarkMate 0.18mm 0.24mm

All BenchDot™ Machines,

InDot60-60, InDot150-150

0.15mm 0.20mm

PortaDot50-25 0.21mm 0.28mm

PortaDot130-30, InDot130-30 0.38mm 0.5mm

PortaDot130-40, InDot130-40 0.46mm 0.62mm

PortaDot100-75, InDot 50-25 0.18mm 0.24mm

Marktronic User Guide 2-3

Varidot marking

In this mode you are allowed to choose the size of the character and the gap

between the dots used to form the character. The minimum character size and

increment steps are the same as the 5x7 characters.

This is useful if you want to mark large characters. Varidot marking does not give

good results when marking smaller size characters (below 2.5mm), the dot spacing

tends to look rather erratic.

Scribe Marking (SP & SDPH Models)

Scribe machines produce a mark by pneumatically pressing a stylus into the

workpiece to scribe each character or shape. There are 2 different types of scribe

attachment designed to achieve different types of mark. The fine diamond tip unit is

designed for shallow fine marks down to 1mm in height.

Diamond Tip Mark

The other attachment features a solid carbide tip with a wider tip angle and tip

radius. This unit is designed to mark deeper and wider marks for larger characters

above 4mm in height. A typical application for the carbide tip unit is automotive VIN

marking as shown below.

Carbide Tip Mark

The diamond tip and the carbide tip assemblies may be fitted to the following Bench

and Integrator Machines.

BenchScribe 60-60SP, 100-100SP, 150-150SP, 300 – 150SP.

InScribe 60-60SP, 150-150SP

However for a higher power solution to allow faster and deeper scribing with the

carbide tip only the following machine should be used. This machine is particularly

well suited to automotive VIN marking applications.

InScribe 140-40

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PRYOR Marktronic 3000 BenchDot 100-100 EZA, Marktronic 3000 BenchDot 150-150E, Marktronic 3000 BenchDot 300-150DP, Marktronic 3000 BenchDot 60-60 EZA, Marktronic InDot 130-30 E, Marktronic PortaDot 100-75 E User manual

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