OWNERS
MANUAL
January
1997
FORM:
OM-176
729A
For
RPS-8
(Mini)
Remote
Program
Selector
1.
Safety
Symbol
Definitions
Warning!
Watch
Out!
There
are
possible
hazards
as
shown
in
the
adjoining
symbols.
2.
Securing
Control
To
Gun
And
Selecting
Programs
Install
supplied
RPS-8
board
Pci
00
and
make
internal
electrical
connections
to
wire
feeder
as
shown
in
Section
3
and
Section
4.
1
Velcro
Strips
Use
strips
to
attach
control
to
gun
or
gun
cable.
Use
wire
ties
to
secure
control
cord
to
gun
cable,
if
needed.
Operation:
2
Selector
Dial
Use
dial
to
select
welding
programs
1
thru
8.
ST-801
387
1
'
1997
MILLER
Electric
MIg.
Co.
3.
Installation
And
Connections
For
64M
Model
Wire
Feeders
S-64M
15
10
20
Tools
Needed:
c::::::z:I:=:=~n
1/4
in
15/16
in
15/16
in
Turn
Off
wire
feeder
and
welding
power
source.
Remove
wrapper.
Except
for
locations
of
the
rear
panel
cord
opening,
and
motor
control
board
PCi,
installation
is
the
same
for
D-64M
models.
1
Receptacle
RC6O
2
Data
Card
Assembly
Screw
3
Data
Card
Assembly
Disconnect
plug
PLG6O
from
RC6O.
Remove
the
two
screws,
and
slide
data
card
assembly
out.
4
Data
Card
Board
PC6O
5
RPS-8
Board
PCi
00
6
Stand
Off
Install
PC100
to
PC6O
as
shown.
Reconnect
PLG6O,
and
reinstall
data
card
assembly.
7
Opening
For
Control
Cord
Remove
snap-in
blank
from
open-
ing.
8
Control
Cord
9
Strain
Relief
Route
cord
through
opening,
and
secure
with
strain
relief
as
shown.
Electrical
Connections:
10
Motor
Control
Board
PCi
11
Microprocessor
Board
PC1O
12
Receptacle
RC1O1
13
Receptacle
RC100
14
Receptacle
RC18
15
Receptacle
RC13
16
Plug
PLG100
17
Wiring
Harness
Consisting
Of:
18
Plug
PLG1O1
19
Plug
PLG5
20
Plug
PLG18
21
Plug
PLG13
Locate
unused
receptacle
RC5
on
PCi,
and
connect
PLG5
to
RC5.
Connect
PLG1O1
to
RC1O1.
Connect
plug
PLG100
to
RC100.
Connect
plug
PLG18
to
RC18.
Connect
plug
PLG13
to
RC13.
Secure
leads
to
existing
wiring
har
ness
using
supplied
cable
ties.
Reinstall
wrapper.
ST-8O1
388
D-64M
Parts
Locations:
OM-176
729
Page
2
4.
Installation
And
Connections
For
XR-M
Model
Wire
Feeders
I~ł~I
Tools
Needed:
c=j=n
1/4
in
15/16
in
15/16
in
Turn
Off
wire
feeder
and
welding
power
source.
Remove
wrapper.
1
Receptacle
RC6O
2
Data
Card
Assembly
Disconnect
plug
PLG6O
from
RC6O.
Remove
the
two
data
card
assembly
screws.
Slide
data
card
assembly
out.
It
may
be
necessary
to
discon
fleet
ribbon
cable
from
micro
processor
board
PC
10.
Be
sure
to
reconnect
ribbon
cable.
3
Data
Card
Board
PC6O
4
RPS-8
Board
PCi
00
5
Stand
Oft
Install
PCi
00
to
PC6O
as
shown.
Reconnect
PLG6O,
and
install
data
card
assembly
back
into
unit.
6
Opening
For
Control
Cord
Remove
snap-in
blank
from
open
ing.
7
Control
Cord
8
Strain
Relief
Route
cord
through
opening,
and
secure
with
strain
relief
as
shown.
Electrical
Connections:
Discard
supplied
wiring
harness;
it
is
not
needed
for
this
installation.
9
Receptacle
RC1O1
10
Receptacle
RC100
11
Plug
PLG100
Connect
plug
PLG100
to
RC100.
Locate
unused
plug
PLG1O1
(not
shown)
in
the
nearby
wire
feeder
harness.
Connect
PLG1O1
to
RC1
01.
Secure
leads
to
existing
wiring
har
ness
using
supplied
cable
ties.
Reinstall
side
panel.
ST-aol
068-B
OM-176
729
Page
3
5.
Electrical
Diagrams
RC1-5>>
Rd-i>)
RC1-3>)
RC1-4>>
RC1-2>)
Figure
5-1.
Circuit
Diagram
For
RPS-8
Mini
6.
Parts
Dia.
Part
Mkgs.
No.
Description
Quantity
Kit,
RPS-8
(Mini)
Program
Selector,
Remote
158387
151
310
173105
172992
PLG1,100
.
173099
155146
173720
151
314
.PC100...
170856
098691
PLG1O1
..
115092
PLG5
...
130203
.PLG13..
163466
.PLG18...
162382
PCi
SWITCH
RC1/PLG1
PLG100
\
1
/
PLG100
>
3
PLG100
>
2
PLG100
>
6
PLG100
>
5
SA-176
727A
HANDLE,
LH
1
HANDLE,
RH
1
CIRCUIT
CARD
ASSY,
RPS-8
(mini)
1
ACTUATOR
1
CABLE,
interconnecting
32
ft
1
SPONG,
NPRN
.060
x
1.000
4
BRACKET,
blank
mtg
switch
1
STRAP,
velcro
.625
wide
1
CIRCUIT
CARD
ASSEMBLY,
filter
1
STAND-OFF,
No.
6-32
x
.500
Ig
2
CONNECTOR
&
SOCKETS
1
CONNECTOR
&
SOCKETS
1
CONNECTOR
&
SOCKETS
1
CONNECTOR
&
SOCKETS
1
OM-176
729
Page
4
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Miller KG000000 Owner's manual
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