FMI FB36CB User manual

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Fireplaces
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WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury, or loss
of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s in-
structions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
WARNING: Improper installa-
tion, adjustment, alteration,
service, or maintenance can
cause injury or property dam-
age. Refer to this manual for
correct installation and opera-
tional procedures. For assis-
tance or additional informa-
tion consult a qualified in-
staller, service agency, or the
gas supplier.
WARNING: For use only with
decorative type unvented room
heaters. Do not build a wood fire.
UNVENTED (VENT-FREE)
LogMate
®
UNIVERSAL FIREBOX
®
OWNER’S OPERATION AND INSTALLATION MANUAL
FB36NCA, NLFB36NC, and FB42NC
Non-circulating Models
FB36CB, NLFB36C, and FB42CA
Circulating Models
This firebox has been tested and
approved by I.A.S. under their
REQ. 2-97 for use with any ANS
Z21.11.2 approved gas logs.
This appliance may be installed in an aftermarket*, permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
2
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
SAFETY
INFORMATION
IMPORTANT: Read this owner’s
manual carefully and completely
before trying to assemble, oper-
ate, or service this firebox. Im-
proper use of this firebox can cause
serious injury or death from burns,
fire, explosion, electrical shock, or
carbon monoxide poisoning.
CAUTION: Carefully review
the instructions supplied with the
decorative type unvented room
heater for the minimum fireplace
size requirement. Do not install
the appliance in this firebox un-
less this firebox meets the mini-
mum dimensions required for the
installation.
WARNINGS
WARNING: Any change to
this firebox or its controls can be
dangerous.
1. Do not use this firebox as a wood-burn-
ing fireplace. Use only decorative
unvented room heaters (log sets).
2. Do not add extra logs or ornaments
such as pine cones, vermiculite, or rock
wool. Using these added items can
cause sooting.
3. Do not use blower accessory with Mod-
els FB36NCA, NLFB36NC, or FB42NC
Series. Use only the provided hood, or
appropriate polished brass hood acces-
sory. See Accessories on page 15.
4. Vent-free gas log heaters installed in
these fireboxes require fresh air venti-
lation to run properly. See Air for Com-
bustion and Ventilation, pages 5
through 7.
5. Do not run firebox
where flammable liquids or vapors
are used or stored
under dusty conditions
6. Do not use this firebox to cook food or
burn paper or other objects.
7. Turn firebox off and let cool before ser-
vicing. Only a qualified service person
should service and repair firebox.
8. Operating firebox above elevations of
4,500 feet could cause pilot outage.
9. Do not use the firebox if it has been
under water due to the shock hazard
that could result with the blower acces-
sary (if installed) in place.
WARNING: Do not allow fans
to blow directly into the firebox.
Avoid any drafts that alter burner
flame patterns. Ceiling fans can
create drafts that alter burner
flame patterns. Altered burner
patterns can cause sooting.
WARNING: Do not use a
blower insert, heat exchanger
insert, or other accessory not ap-
proved for use with this firebox.
Do not place clothing or other
flammable material on or near
the appliance. Never place any
objects in the firebox or on logs.
Firebox front and screen be-
comes very hot when running
firebox. Keep children and adults
away from hot surfaces to avoid
burns or clothing ignition. Fire-
box will remain hot for a time
after shutdown. Allow surfaces
to cool before touching.
Carefully supervise young chil-
dren when they are in the room
with firebox.
You must operate this fireplace
with the provided fireplace screen,
hood, and brick liner, if provided,
in place. Make sure these parts
are in place and screens are closed
before running firebox. The sup-
plied hood may not be replaced
with a hood which may be pro-
vided with a log heater.
Keep the fireplace area clear and
free from combustible materials,
gasoline, and other flammable
vapors and liquids.
3
107317
OWNER’S MANUAL
LOCAL CODES
Install and use fireplace with care. Follow all
local codes. In the absence of local codes, use
the latest edition of The National Fuel Gas
Code ANS Z223.1, also known as NFPA 54*.
Firebox must be electrically grounded in
accordance with the National Electrical Code,
ANS/NFPA70 (latest edition).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. Use utility knife to cut carton all the
way around above the staples on the
bottom tray. Lift carton off the firebox
and discard.
2. Remove all protective packaging from
inside firebox. Carefully lift the fire-
box off the bottom corrugated tray.
3. Check carton contents for the
following:
Screen assembly
Screen support rod
Hardware and parts bag containing
the following:
- Owners Operation and Installa-
tion Manual
- 2 - Black #10 x 3/8" Phillips
screws for mounting screen sup-
port rods
If any items are missing, inform dealer
where you bought firebox.
4. Check all items for any shipping dam-
age. If damaged, promptly inform
dealer where you bought firebox.
Notice:
The firebox identification
label (including model number,
serial number, clearances, etc.)
is located either on the left front
edge of the firebox or behind the
left side firebrick panel. See Fig-
ure 16, page 12.
PRODUCT
FEATURES
OPERATION
This firebox is designed for use with ap-
proved ANS Z21.11.2 decorative type
unvented room heaters. (Physical size limi-
tations apply. Refer to minimum firebox
requirements supplied with log heater.) It
requires no outside venting or chimney mak-
ing installation easy and inexpensive. When
used without the blower, the firebox requires
no electricity making it ideal for emergency
backup heat.
BLOWER ACCESSORY
The FB36CB, NLFB36C, or FB42CA fire-
boxes will accept the GA3700 accessory.
The variable blower allows you to select the
fan speed you desire. The blower circulates
heated air from the firebox into the room.
Use of blower is optional.
BRICK LINER
Your firebox may feature a concrete brick
liner. As with all concrete liners, this liner
may develop slight cracks when exposed to
heat. These cracks will not affect the perfor-
mance of the fireplace or vent-free gas logs.
LOCATING
FIREBOX
PLANNING
Plan where you will install the firebox. This
will save time and money later when you
install the firebox. Before installation, con-
sider the following:
1. Where the firebox will be located. Al-
low for wall and ceiling clearances (see
Installation Clearances, pages 8 and 9).
2. Everything needed to complete instal-
lation.
3. These models CANNOT be installed
in a bedroom unless the maximum Btu
rating of the installed vent-free log set
is less than 10,000 Btu/hr.
4. Proper air for combustion and ventila-
tion (page 5).
4
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
PRODUCT
SPECIFICATIONS
Figure 1 - Firebox Front View
Figure 2 - Firebox Side View
41
11
/
16
" (36" models) 47
11
/
16
" (42" models)
36" (36" models) 42" (42" models)
15
7
/
8
"
35"
2
5
/
8
"
2
5
/
8
"
6
5
/
8
"
19
3
/
8
"
20
5
/
8
"
7
1
/
8
"
7
1
/
4
"
Built-in Nailing
Flanges
Standoffs
Louvers
(Models FB36CB,
NLFB36C, and
FB42CA only)
6
7
/
8
"
1
1
/
2
"
Diameter Holes
9
5
/
8
"
8
7
/
16
"
2
3
/
4
"
1
1
/
2
"
10
3
/
4
"
13
9
/
16
"
3
1
/
2
"
Standoffs
Electrical Access Hole
Strain relief fitting for electrical cable when hard
wiring firebox for built-in installations (strain relief
fitting included on circulating models only)
Gas Line Access
Hole (either side)
Electrical Access
Hole (for use
when using
blower power
cord with external
electrical outlet.
See Blower Kit
Instructions)
Figure 3 - Firebox Top View
30
3
/8" (36" Models) 36
7
/8" (42" Models)
42
3
/8" (36" Models) 48
3
/8" (42" Models)
*Interior Dimensions Within Brick Liner
(NLFB36C and NLFB36NC Models
Will Differ Slighty)
36" (36" Models) 42" (42" Models)
41" (36" Models) 47" (42" Models)
34" (36" Models) 40" (42" Models)*
29
1
/8" (36" Models) 35
1
/8" (42" Models)
22
3
/4" (36" Models)
28
3
/4" (42" Models)*
19
1
/2"
14
1
/4"
22
1
/4"
5/8"
5
107317
OWNER’S MANUAL
PROVIDING ADEQUATE
VENTILATION
The following are excerpts from National
Fuel Gas Code, NFPA 54/ANS Z223.1, Sec-
tion 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space
The information on pages 5 through 7 will
help you classify your space and provide
adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and win-
dows may provide enough fresh air for
combustion and ventilation. However, in
buildings of unusually tight construction,
you must provide additional fresh air.
Unusually tight construction is de-
fined as construction where:
a. walls and ceilings exposed to the
outside atmosphere have a con-
tinuous water vapor retarder with
a rating of one perm (6 x 10
-11
kg
per pa-sec-m
2
) or less with open-
ings gasketed or sealed
and
b. weather stripping has been
added on openable windows and
doors
and
c. caulking or sealants are applied
to areas such as joints around
window and door frames, be-
tween sole plates and floors, be-
tween wall-ceiling joints, be-
tween wall panels, at penetra-
tions for plumbing, electrical, and
gas lines, and at other openings.
If your home meets all of the three
criteria above, you must provide ad-
ditional fresh air. See
Ventilation Air
From Outdoors
, page 7.
If your home does not meet all of the
three criteria above, proceed to
Deter-
mining Fresh-Air Flow for Firebox
Location,
page 6.
Today’s homes are built more energy effi-
cient than ever. New materials, increased
insulation, and new construction methods
help reduce heat loss in homes. Home owners
weather strip and caulk around windows and
doors to keep the cold air out and the warm air
in. During heating months, home owners
want their homes as airtight as possible.
While it is good to make your home energy
efficient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning
appliances need fresh air for proper com-
bustion and ventilation.
Exhaust fans, fireboxes, clothes dryers, and
fuel burning appliances draw air from the
house to operate. You must provide ad-
equate fresh air for these appliances. This
will insure proper venting of vented fuel-
burning appliances.
AIR FOR
COMBUSTION AND
VENTILATION
WARNING: This firebox shall
not be installed in a confined space
or unusually tight construction
unless provisions are provided
for adequate combustion and ven-
tilation air. Read the following in-
structions to insure proper fresh
air for this and other fuel-burning
appliances in your home.
Confined and Unconfined Space
The National Fuel Gas Code, ANS Z223.1
defines a confined space as a space whose
volume is less than 50 cubic feet per 1,000
Btu per hour (4.8 m
3
per kw) of the aggre-
gate input rating of all appliances installed
in that space and an unconfined space as a
space whose volume is not less than 50
cubic feet per 1,000 Btu per hour (4.8 m
3
per
kw) of the aggregate input rating of all
appliances installed in that space. Rooms
communicating directly with the space in
which the appliances are installed*, through
openings not furnished with doors, are con-
sidered a part of the unconfined space.
This heater shall not be installed in a con-
fined space or unusually tight construction
unless provisions are provided for adequate
combustion and ventilation air.
* Adjoining rooms are communicating only
if there are doorless passageways or ventila-
tion grills between them.
Continued
6
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
Example:
Gas water heater 40,000 Btu/Hr
Vent-free firebox
with log heater + 39,000 Btu/Hr
Total = 79,000 Btu/Hr
DETERMINING FRESH-AIR FLOW FOR FIREBOX LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install firebox plus any adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = ________cu. ft. (volume of space)
Example:
Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of
the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
_____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr the space can support)
Example:
3168 cu. ft. (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free firebox _______________ Btu/Hr
Gas water heater* _______________ Btu/Hr
Gas furnace _______________ Btu/Hr
Vented gas heater _______________ Btu/Hr
Gas firebox logs _______________ Btu/Hr
Other gas appliances* + ______________ Btu/Hr
Total = ______________ Btu/Hr
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
______________ Btu/Hr (maximum the space can support)
______________ Btu/Hr (actual amount of Btu/Hr used)
Example:
63,300 Btu/Hr (maximum the space can support)
79,000 Btu/Hr (actual amount of Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support.
You must provide additional fresh air. Your options are as follows:
A. Rework work sheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoin-
ing room or add ventilation grills between rooms. See Ventilation Air from Inside Building, page 7.
B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 7.
C. Install a lower Btu/Hr firebox, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no
additional fresh air ventilation.
AIR FOR
COMBUSTION AND
VENTILATION
Continued
WARNING: If the area in which the firebox and gas log heater may be operated is smaller than that defined as
an unconfined space or if the building is of unusually tight construction, provide adequate combustion and
ventilation air by one of the methods described in the
National Fuel Gas Code, ANS Z223.1, Section 5.3
or
applicable local codes.
7
107317
OWNER’S MANUAL
AIR FOR
COMBUSTION AND
VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside
Building
This fresh air would come from an adjoining
unconfined space. When ventilating to an
adjoining unconfined space, you must pro-
vide two permanent openings: one within
12" of the ceiling and one within 12" of the
floor on the wall connecting the two spaces
(see options 1 and 2, Figure 4). You can also
remove door into adjoining room (see op-
tion 3, Figure 4). Follow the National Fuel
Gas Code, NFPA 54/ANS Z223.1, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
Figure 5 - Ventilation Air from Outdoors
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation
grills or ducts. You must provide two per-
manent openings: one within 12" of the
ceiling and one within 12" of the floor.
Connect these items directly to the outdoors
or spaces open to the outdoors. These spaces
include attics and crawl spaces. Follow the
National Fuel Gas Code, NFPA 54/ANS
Z223.1, Section 5.3, Air for Combustion and
Ventilation for required size of ventilation
grills or ducts.
IMPORTANT:
Do not provide openings for
inlet or outlet air into attic if attic has a
thermostat-controlled power vent. Heated air
entering the attic will activate the power vent.
Figure 4 - Ventilation Air from Inside Building
Or
Remove
Door into
Adjoining
Room,
Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills
Into Adjoining
Room,
Option 1
12"
12"
Outlet
Air
Ventilated
Attic
Outlet
Air
Inlet
Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
WARNING: Rework work-
sheet, adding the space of the
adjoining unconfined space. The
combined spaces must have
enough fresh air to supply all
appliances in both spaces.
8
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
Mantel Clearances for Built-In
Installation
If placing custom mantel above built-in
firebox, you must meet the minimum allow-
able clearance between mantel shelf and top
of firebox opening shown in Figure 7. These
are the minimum allowable mantel clear-
ances for a safe installation. Use larger clear-
ances wherever possible to minimize the
heating of objects and materials placed on
the mantel.
CAUTION: Do not allow the
vent-free gas log heater to touch
or extend beyond the fireplace
screen.
INSTALLATION
CLEARANCES
WARNING: Maintain the mini-
mum clearances. If you can, pro-
vide greater clearances from
floor, ceiling, and adjoining wall.
Carefully follow the instructions below. This
will ensure safe installation.
Minimum Wall and Ceiling
Clearances (see Figure 6)
A. Clearances from the side of the fire-
place cabinet to any combustible ma-
terial and wall should follow diagram
in Figure 6.
Example:
The face of a mantel, book-
shelf, etc. is made of combustible ma-
terial and protrudes 3
1
/2" from the wall.
This combustible material must be 4"
from the side of the fireplace cabinet
(see Figure 6).
B. Clearances from the top of the firebox
opening to the ceiling should not be less
than 42 inches.
C. When the firebox is installed on car-
peting or other combustible material,
other than wood flooring, the firebox
should be installed on a metal or wood
panel extending the full width and
depth of the enclosure.
D. Clearances from the bottom of firebox
to the floor is 0 inches.
These fireboxes can be installed as free-
standing units against a wall with the ap-
proved, optional cabinet mantels (see Ac-
cessories, page 15) or as a built-in unit. The
clearances are the same for either installa-
tion method.
INSTALLATION
CAUTION: Log heaters in-
stalled in this firebox create warm
air currents. These currents move
heat to wall surfaces next to fire-
box. Installing firebox next to vi-
nyl or cloth wall coverings or
operating firebox where impuri-
ties (such as tobacco smoke, aro-
matic candles, cleaning fluids,
oil or kerosene lamps, etc.) in the
air exist, may discolor walls.
IMPORTANT:
Vent-free gas log heaters add
moisture to the air. Although this is beneficial,
installing firebox in rooms without enough
ventilation air may cause mildew to form from
too much moisture. See Air for Combustion
and Ventilation, pages 5 through 7.
IMPORTANT:
Make sure the firebox is
level. If firebox is not level, log set will not
work properly.
Note:
Your Vanguard firebox is designed to
be used in zero clearance installations. Wall or
framing material can be placed against any
exterior surface on the rear, sides or top of your
firebox, except where standoff spacers are
integrally attached. If standoff spacers are
attached to your firebox, these spacers can be
placed directly against wall or framing mate-
rials. Use the dimensions shown for rough
opening to create the easiest installation.
Use dimensions shown for rough openings
to create the easiest installation (see Built-In
Firebox Installation, page 9).
CAUTION: Do not install the
firebox directly on carpet or vinyl.
WARNING: A qualified ser-
vice person must install firebox.
Follow all local codes.
WARNING: Never install the
firebox
in a bedroom or bathroom*
in a recreational vehicle
where curtains, furniture,
clothing, or other flammable
objects are less than 42 inches
from the front, top, or sides of
the firebox
in high traffic areas
in windy or drafty areas
* Unless the installed log set is
rated at 10,000 Btu/Hr or less.
Figure 6 - Minimum Clearance for
Combustible to Wall
*Minimum 16 inches from Side Wall
.5 2
7/16
7/8
1
3
/
4
3
1
/
2
5
1
/
4
7
8
3
/
4
10
1
/
2
12
1
/
4
1 4 6 8 10 12 14 16
FIREBOX
INCHES
INCHES
*
Example
9
107317
OWNER’S MANUAL
1. Frame in rough opening. The firebox
framing should be constructed of 2 x 4
lumber or heavier. Use dimensions in
Table 1 and rough opening layout in
Figure 8a. Adjust framing so that fire-
box flushes with finished wall surface.
If installing in a corner, use dimensions
in Figures 8b and 8c for rough opening.
2. Install gas piping to firebox location.
See Installing Gas Line on page 11 and
Connecting to Gas Supply in log set
owners manual.
IMPORTANT:
If installing blower acces-
sory (circulating models with louvers only),
see Hard-Wiring Firebox, page 13.
Figure 8 - Rough Opening for Installing in Wall
BUILT-IN FIREBOX
INSTALLATION
Built-in installation of this firebox involves
installing firebox into a framed-in enclo-
sure. This makes the front of firebox flush
with wall. Optional brass trim accessories
are available (see Accessories, page 15). The
brass trim will extend past sides of firebox
approximately 1/2 inch. This will cover the
rough edges of the wall opening. If installing
a mantel above the firebox, you must follow
the clearances shown in Figure 7. Follow the
instructions below to install the firebox in
this manner.
FRONT WIDTH DEPTH
MODEL (Inside to Inside) HEIGHT (Minimum)
36" 41
1
/4" 37" 20"
42" 47
1
/4" 37" 20"
ROUGH OPENING DIMENSIONS FOR
BUILT-IN INSTALLATION
Depth
(Minimum)
Width
(Inside to Inside)
Height
TABLE 1
Figure 8a
36"
41-1/4"
50-29/32"
72"
45°
TOP VIEW
FOR 36" MODE
L
Height - 37" for
F
35 1/2"
f
55-5/32"
78"
39"
47-1/4"
45°
TOP VIEW
FOR 42" MODELS
Height - 37" for FB
4
35 1/2" for
Figure 8b
Figure 8c
INSTALLATION
Continued
Figure 7 - Minimum Mantel Clearances for Built-In Installation
Continued
FOR 42" MODELS
Height - 37" for FB42NC Series
35
1
/2" for FB42CA Series
Supplied Firebox
Hood Must Be
Used at All Times
Wire-mesh
Screen
Firebox
Noncombustible
Material May
Project Off this
Surface above
the Firebox Hood
Mantel Shelf
13" 16" 19" 21"
2
1
/2"
6"
8"
10"
Note:
All vertical
measurements are
from top of fireplace
hood opening to bottom
of mantel shelf.
These minimum
clearances replace any
other recommended
clearances supplied with
your ANS Z21.11.2
approved gas logs.
Wall board or facing
material (above
firebox) may be of
combustible material,
including decorative
mantel ornaments or
other similar projec-
tions off of the facing
material.
Framing
Material
FOR 36" MODELS
Height - 37" for FB36NCA
and NLFB36NC
Series
35
1
/2" for FB36CB
and NLFB36C
Series
NOTICE: If your installation does
not meet the minimum clearances
shown, you must do one of the
following:
raise the mantel to an accept-
able height
remove the mantel
NOTICE: Surface temperatures of
adjacent walls and mantels be-
come hot during operation. Walls
and mantels above the firebox
may become hot to the touch. If
installed properly, these tempera-
tures meet the requirement of the
national product standard. Fol-
low all minimum clearances
shown in this manual.
10
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
INSTALLATION
Continued
3. Carefully set firebox in front of rough
opening with back of firebox inside wall
opening.
IMPORTANT:
If installing
Brass Trim Kit GA6091 or GA6092,
see instructions included with brass trim
accessory. You must install shoulder
screws from brass trim kit now.
4. Carefully insert firebox into rough
opening.
5. Attach firebox to wall studs using nails
or wood screws through holes in nail-
ing flange (see Figure 9).
6. If using optional GA6091 or GA6092
Brass Trim Kit, install the trim after fi-
nal finishing and/or painting of wall.
See instructions included with brass
trim accessory for attaching brass trim.
7. Install and properly test gas log heater.
Follow installation instructions in-
cluded with the vent-free gas log heater
that is being installed.
IMPORTANT:
When finishing your fire-
box, combustible materials such as wall
board, gypsum board, sheet rock, drywall,
plywood, etc. may be butted up next to the
sides and top of the firebox. Combustible
materials should never overlap the firebox
front facing.
Figure 9 - Attaching Firebox to Wall Studs
WARNING: Do not allow any
combustible materials to overlap
the firebox front facing.
IMPORTANT:
Noncombustible materials
such as brick, tile, etc. may overlap the front
facing, but should never cover any neces-
sary openings like louvered slots.
WARNING: Do not allow
noncombustible materials to
cover any necessary openings
like louvered slots.
WARNING: Use only noncom-
bustible mortar or adhesives
when overlapping the front fac-
ing with noncombustible facing
material.
WARNING: Never modify or
cover the louvered slots on the
front of the firebox except when
using approved Vanguard brass
accent trim (see
Accessories
,
page 15).
This firebox may be installed using a cabi-
net mantel accessory against a wall in your
home. The firebox and cabinet mantel can
be installed directly on the floor. A brass
trim kit is included with the mantel acces-
sory GM103U or GM105U (see Accesso-
ries, page 15).
1. Assemble cabinet mantel accessory and
the brass trim kit. Assembly instruc-
tions are included with each accessory.
2. If using an optional GA3700 Blower
(circulating models only), install a
properly grounded, 120 volt three-
prong electrical outlet at firebox loca-
tion if an outlet is not there. If possible,
locate outlet so cabinet mantel will
cover it when installed (see Figure 10).
3. Install gas piping to firebox location.
See Installing Gas Line, page 11. You
may have to cut an access hole in the
floor or wall to run gas line to firebox.
Make sure to locate access hole so cabi-
net mantel will cover it when installed
(see Figure 10).
Figure 10 - Installing Cabinet Mantel
WARNING: A qualified ser-
vice person must install firebox.
Follow all local codes.
4. Place cabinet mantel on floor in desired
location. Make sure mantel is flush
against wall.
5. Break off nailing flanges with hammer
or pliers (see Figure 11).
INSTALLING FIREBOX
USING OPTIONAL
ACCESSORY MANTELS
Cabinet
Mantel
Gas Line
Access Hole
(Either Side
of Firebox)
Gas
Piping
Electrical
Outlet
Figure 11 - Location of Nailing Flanges
(Two on Each Side)
Nailing Flanges
Nailing
Flanges
Nails or
Wood
Screws
11
107317
OWNER’S MANUAL
INSTALLING OPTIONAL
BLOWER ACCESSORY
NOTICE: If a log set is installed in
the firebox, disconnect log set
from gas supply and remove from
firebox. Contact a qualified ser-
vice person to do this.
Figure 14 - Location of Knockout for Gas
Line
INSTALLING GAS LINE
NOTICE: A qualified service per-
son must connect heater to gas
supply. Follow all local codes.
IMPORTANT:
See Connecting to Gas Sup-
ply in your log set owner’s manual for details
on gas hookup.
You may run the gas line from either side of
the firebox (see Figure 13). Decide which
side you want to run the gas line from.
Note:
This is one option for installing shutoff
valve. Check local codes for equipment
shutoff valve location requirements.
Figure 13 - Installing Gas Line and
Equipment Shutoff Valve
CAUTION: Do not use exces-
sive force to remove the knock-
out. Too much force may dam-
age the firebrick concrete insert.
6. Install the brass trim kit furnished with
mantel. See instruction sheet included
with the mantel now.
7. If installing the optional GA3700
Blower (circulating models only), see
Installing Optional Blower Accessory,
column 3.
8. Carefully insert firebox into cabinet
mantel. Be careful not to scratch fire-
box, cabinet mantel, flooring, etc. when
installing (see Figure 12).
9. Install and properly test gas log heater.
Follow installation instructions in-
cluded with the vent-free gas log heater
that is being installed.
INSTALLATION
Continued
Figure 12 - Inserting Firebox Into Cabinet
Mantel
Knockout Locations
(Knock Out One Hole)
Gas Line Hole
Equipment
Shutoff
Valves
(Install
One)
Locate the recessed knockout in one of the
firebrick sidewall liners (see Figures 13 and
14). Firmly tap the center of the knockout
with a chisel until it is released. Carefully
chisel the rough edges of the hole you have
made to smooth edges. This hole will line up
with the hole in the outer casing.
3/4" Thick Liner
Knockout
Chisel
Firebrick Side
Wall
Remove
this Area
Side
View
Continued
Figure 15 - Removing Firebrick Floor from
Firebox
Firebrick Floor
Note:
Appearance of firebox may vary de-
pending on model.
1. If firebrick is installed, carefully lift and
remove the concrete firebrick floor from
the firebox (see Figure 15). Some model
fireboxes require that you remove the
side and rear panels first. Follow the di-
rections below to remove the side and
rear firebrick panels for those fireboxes.
a.Using a Phillips screwdriver, re-
move the screw and retainer bracket
at the top of the brick liner panel on
the left side. Carefully remove the
left panel from the firebox (see Fig-
ure 16, page 12).
b.Repeat the removal steps for the
brick liner panel on the right side.
c.Remove the screw and retainer
bracket at the top of the brick liner
panel at the rear of the firebox.
IMPORTANT:
Do not let panel fall
after the bracket has been removed.
Carefully remove the rear panel from
the firebox (see Figure 17, page 12).
d.Carefully lift and remove the con-
crete firebrick floor from the firebox
if installed (see Figure 15).
12
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
WARNING: If there is a duplex
electrical outlet installed in the right
side of the bottom of the fireplace
base area, be sure that the electri-
cal power to the outlet is turned off
before proceeding with blower in-
stallation. Failure to do this may
result in serious injury.
Figure 21 - Attaching Speed Control to
Firebox
Speed
Control
Control
Shaft
Locknut
Control Knob
INSTALLATION
Continued
2. Remove the firebox bottom.
a. Remove the 4 screws that secure the
bottom of the firebox (see Figure 18).
b.Carefully raise and remove the fire-
box bottom from the firebox.
3. Attach the power cord to the blower motor
by firmly pushing the two female termi-
nals at the end of the power cord onto the
two spade terminals on the blower motor.
4. Attach green ground wire from power cord
to blower housing using screw provided
(see Figure 19). Tighten screws securely.
5. Place the blower against the lower rear
wall of the firebox outer wrapper with
the exhaust port directed upward. Align
the holes in top mounting tabs of blower
with holes in wall of wrapper (see Fig-
ure 19). Using 2 screws provided, mount
blower and tighten screws securely.
6. Be certain that all wire terminals are
securely attached to terminals on
blower motor and that the screw retain-
ing the green ground wire is tight.
7. Locate the plastic hole plug installed
in the 3/8" diameter opening in the
lower right side of the firebox front
panel (see Figure 20). Remove the
plastic plug and discard.
8. Place speed control against inner wall
of front panel, pushing the plastic con-
trol shaft forward through the opening.
9. While supporting speed control, secure
control shaft with lock nut by pushing and
turning lock nut with pliers clockwise un-
til it is tight against front panel. Place con-
trol knob provided on shaft (see Figure 21).
10. Turn on power to duplex outlet if pre-
viously turned off per the warning at
the top of column 1.
Blower
Screws
Top
Mounting
Tab
Exhaust Port
Lower Rear Wall of
Firebox Wrapper
Figure 19 - Mounting Blower to Firebox
Screw
Figure 20 - Installing Plastic Bushing for
Power Cord
1
1
/2" Hole
Plastic
Bushing
Plastic
Hole Plug
Screws
Finger
Holes
Firebox
Bottom
Screws
Figure 18 - Removing Firebox Bottom
Product
Identification
Label
Figure 16 - Removing Left Panel from Firebox
Left
Panel
Retainer Bracket
Screw
Figure 17 - Removing Back Panel from
Firebox
Back
Panel
Retainer Bracket
Screw
Identification
Label
13
107317
OWNER’S MANUAL
INSTALLATION
Continued
HARD-WIRING FIREBOX
For Built-in Installation of
Circulating Models Only
NOTICE: A qualified electrician
must connect electrical wiring
to duplex outlet for built-in in-
stallation. Follow all local
codes. In absence of local codes
follow
The National Electric
Code ANS/NFPA 70.
Models FB36CB, NLFB36C, and FB42CA
Series can be hard-wired to the duplex outlet
located inside the firebox bottom if desired.
This allows the GA3700 Blower Accessory
to be plugged into the duplex outlet.
WARNING: Never touch the
blower wheel while in operation.
Variable
Fan Switch
WhiteWhite
Black
Green
On
110/115
V.A.C.
Blower
Motor
Black
Black
Black
Off
Figure 22 - Location of Wiring Diagram
Decal
Wiring Diagram
Decal 12" in Front of
Blower
Floor
Supports
1
1
/2"
Hole
WARNING: A qualified ser-
vice person must install heater.
Follow all local codes.
Note:
Discard the remaining hardware items.
OPERATING THE BLOWER
Light your gas appliance with the blower
off. After about 15 minutes, turn the blower
on to deliver heated air at the top louvers.
The blower features a variable control which
allows you to select the speed you desire.
Note:
Periodically check the louvers of the
firebox and remove any dust, dirt, or other
obstructions.
11. Plug in blower power cord.
a. If your firebox is installed as a free-
standing unit with an accessory
mantel, determine whether the power
cord will exit the left side or the right
side of the firebox. Install 1 plastic
bushing provided into the 1
1
/2" hole
in the floor support on the exit side.
Install the second plastic bushing pro-
vided into the 1
1
/2" hole in the outer
casing through which the power cord
will exit (see Figure 20, page 12 and
Figure 22). Route power cord through
both plastic bushings and plug the
power cord into a wall receptacle near
the firebox.
b.If your firebox installation is recessed
and/or pre-wired, plug the power cord
into the duplex outlet provided. Refer
to your firebox owners manual for in-
structions on wiring the duplex outlet.
12. Check to make sure that the power cord
is completely clear of the blower wheel
and that there are no other foreign ob-
jects in blower wheel. Turn blower on
and check for operation. Turn blower
off by turning knob fully counterclock-
wise before continuing.
13. Peel off the backing paper and stick the
supplied wiring diagram decal on the
firebox bottom approximately 12" in
front of the blower (see Figure 22).
14. Replace and reattach firebox bottom us-
ing 4 screws removed in step 2 (see
Figure 18, page 12).
15. If previously removed, carefully re-
place the firebrick side panels and/or
floor in the firebox (see Figure 15, page
11 and Figures 16 and 17, page 12).
16. Install the log set heater according to
the installation instructions supplied
with the heater.
If Firebrick Is Installed
1. Using Phillips screwdriver, remove the
screw and retainer bracket at the top of
the firebrick liner panel on the left side
(see Figure 16, page 12). Carefully re-
move the left panel from the firebox. Re-
peat for firebrick liner panel on right side.
2. Remove the screw and retainer
bracket at the top of the brick liner panel
in the back of the firebox. Do not let
the panel fall after the bracket is re-
moved. Carefully remove the rear fire-
brick liner panel from the firebox (see
Figure 17, page 12).
CAUTION: Do not let the fire-
brick liner panel fall after the
bracket is removed.
3. Carefully lift and remove the bottom
firebrick floor from bottom of firebox.
Remove the four Phillips screws in fire-
box bottom (see Figure 18, page 12).
4. Use the two finger holes in the firebox
bottom to carefully lift up and remove
the firebox bottom.
5. Locate duplex outlet mounted to sup-
port bracket in lower right hand side of
firebox. Remove screw holding duplex
outlet to support bracket in bottom of
firebox. Remove duplex outlet (see Fig-
ure 23).
Continued
Screw
Duplex
Outlet
Support
Bracket
Electric
Cables
Figure 23 - Removing Duplex Outlet
14
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
TECHNICAL
SERVICE
You may have further questions about in-
stallation, operation, or troubleshooting.
If so, contact DESA International’s Techni-
cal Service Department at 1-800-DESA LOG
(1-800-337-2564).
You can also visit DESA International’s
technical services web site at
www.desatech.com.
Note
: Use only original replacement parts.
This will protect your warranty coverage
for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product.
If they can’t supply original replacement
part(s), call DESA International’s Technical
Service Department at 1-800-DESA LOG
(1-800-337-2564).
When calling DESA International, have ready
your name
your address
model and serial numbers of your firebox
how firebox was malfunctioning
type of gas used (propane/LP or natural gas)
purchase date
Usually, we will ask you to return the defec-
tive part to the factory.
PARTS NOT UNDER
WARRANTY
Contact authorized dealers of this product. If
they can’t supply original replacement
part(s), call DESA International’s Parts De-
partment at 1-800-972-7879 for referral in-
formation.
When calling DESA International, have ready
model number of your firebox
the replacement part number
Note
: The firebox identification label (in-
cluding model number, serial number, clear-
ances, etc.) is located either on the left front
edge of the firebox or behind the left side
firebrick panel. See Figure 18, page 11.
REPLACEMENT
PARTS
INSTALLATION
Continued
INSTALLING FIREPLACE
HOOD AND SCREEN
1. Attach hood to firebox using (7)
#10 x 3/8" phillips screws provided
(see Figure 25).
2. Insert each rod through all rings located
at top of screen.
3. Insert first rod into rear hole in left side
of firebox. Fasten rod to rear hole near
center of firebox using #10 x 3/8"
Phillips screw provided (see Figure 26).
4. Insert other rod into front hole on right
side of firebox and fasten using remain-
ing Phillips screw.
Figure 25 - Screw and Hood Placement
Figure 26 - Installing Fireplace Screen
(Models FB36CB and FB42CA Shown)
Screw
Rear Hole
Top View of
Rod Layout
Rod
Front Hole
Ring
Screen
6. Clamp electrical cable hard-wiring into
firebox through smallest hole using strain
relief fitting provided (see Figure 24).
7. Connect electrical cable to duplex out-
let. Match wire colors to those on duplex
outlet. Be sure to connect ground wire.
8. Replace duplex outlet with screw.
9. You may now install GA3700 Blower
Accessory if desired, see Installing Op-
tional Blower Accessory, pages 11
through 13.
10. Replace firebox bottom with four
Phillips screws removed in step 1.
11. If removed previously, carefully re-
place firebrick panels in the reverse
order they were removed. See Figures
15 through 17, pages 11 and 12.
Figure 24 - Installing Strain Relief Fitting
into Electrical Access Hole
Strain
Relief
Fitting
Small Hole
Electric
Cables
15
107317
OWNER’S MANUAL
BRASS TRIM ACCESSORY
(Not Shown)
GA6091 (36" Models)
GA6092 (42" Models)
Optional with built-in installation. Provides
a finished appearance covering rough and/
or unfinished mantel or wall opening edges.
ACCESSORIES
Purchase these firebox accessories from your
local dealer. If they can not supply these
accessories, call DESA International’s Sales
Department at 1-800-432-2382 for infor-
mation. You can also write to the address
listed on the back page of this manual.
CABINET MANTEL
ACCESSORY WITH
FIREBOX PERIMETER
BRASS TRIM
GM103U Series - Unfinished
Birch Veneer (36" Models)
Dimensions (WxHxD): 63" x 51" x 24
1
/
2
"
GM105U Series - Unfinished
Birch Veneer (42" Models)
Dimensions (WxHxD): 69" x 51" x 24
1
/
2
"
BLOWER ACCESSORY -
GA3700
Use with Models FB36CB, NFLB36C, or
FB42CA Series only. The variable blower
allows you to select the desired speed. The
blower circulates heated air from the fire-
place into the room.
EQUIPMENT SHUTOFF
VALVE - GA5010
Equipment shutoff valve with 1/8" NPT tap.
BRASS HOOD ACCESSORY
(Not Shown)
GA6097 (36" Models)
GA6098 (42" Models)
Decorative polished brass hood enhances
the appearance of the firebox.
BRASS ACCENT TRIM
ACCESSORY
GA6088 (42" MODELS)
GA6089 (42" MODELS)
Seven piece magnetic polished brass trim
enhances the appearance of the firebox.
CLEANING KIT - GCK
(Not Shown)
Your vent-free gas appliance requires regu-
lar cleaning and maintenance to prevent
performance problems. This kit gives you
the tools and instructions to make it easy to
clean all critical areas of your appliance.
16
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
ILLUSTRATED
PARTS
BREAKDOWN
FB36NCA
NLFB36NC
FB42NC
7
17
17
16
17
19
19
19
8
17
9
17
15
10
18
14
12
18
18
11
4*
2*
13
18
18
20
6*
3*
2*
18
1
5*
*Not Included with Model NLFB36NC Series
17
107317
OWNER’S MANUAL
PARTS LIST
This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions
listed under Replacement Parts on page 14 of this manual.
FB36NCA
NLFB36NC
FB42NC
KEY PART NUMBER
NO. FB36NCA NLFB36NC FB42NC DESCRIPTION QTY.
1 103437-01 103437-01 103437-02 Firebox Top 1
2 103608-01 * 103608-01 Firebrick Retainer 3
3 02033 * 01888 Rear Firebrick 1
4 01889 * 01889 Left Side Firebrick 1
5 01890 * 01890 Right Side Firebrick 1
6 01926 * 01887 Bottom Firebrick 1
7 103796-01 103796-01 103796-02 Outer Casing 1
8 103440-01 103440-01 103440-02 Outer Casing Bottom 1
9 103797-01 103797-01 103797-02 Firebox Wrapper 1
10 103297-02 103297-02 103297-02 Screen Assembly 2
11 103444-01CK 103444-01CK 103444-02CK Hood 1
12 103442-02CK 103442-02CK 103442-04CK Front Assembly 1
13 103445-01 103445-01 103445-02 Firebox Bottom 1
14 103452-01 103452-01 103452-02 Screen Rod 2
15 101348-01 101348-01 101348-01 Firebox Supports 2
16 103438-01 103438-01 103438-02 Outer Casing Top 1
17 M11084-26 M11084-26 Hex Head Screw, #10-16 57
M11084-26 Hex Head Screw, #10-16 60
18 098304-01 098304-01 Phillips Pan Head Screw 22
098304-01 Phillips Pan Head Screw 19
19 098194-02 098194-02 098194-02 Standoff Bracket 3
20 103436-01 103436-01 103436-02 Deflector 1
*Not Included with Model NLFB36NC Series
18
107317
UNVENTED (VENT-FREE) LOGMATE
®
FIREBOX
VANGUARD
ILLUSTRATED
PARTS
BREAKDOWN
FB36CB
NLFB36C
FB42CA
7
17
17
16
17
19
22
22
22
8
17
9
17
15
21
20
10
18
14
12
18
18
11
4*
2*
3*
2*
18
13
18
18
6*
1
5*
*Not Included with Model NLFB36C Series
19
107317
OWNER’S MANUAL
PARTS LIST
This list contains replaceable parts used in your firebox. When ordering parts, follow the
instructions listed under Replacement Parts on page 14 of this manual.
FB36CB
NLFB36C
FB42CA
KEY PART NUMBER
NO. FB36CB NLFB36C FB42CA DESCRIPTION QTY.
1 103437-03 103437-03 103437-04 Firebox Top 1
2 103608-01 * 103608-01 Firebrick Retainer 3
3 103717-01 * 103717-02 Rear Firebrick 1
4 103718-01 * 103718-01 Left Side Firebrick 1
5 103719-01 * 103719-01 Right Side Firebrick 1
6 103720-01 * 103720-02 Bottom Firebrick 1
7 103796-01 103796-01 103796-02 Outer Casing 1
8 103440-01 103440-01 103440-02 Outer Casing Bottom 1
9 103797-01 103797-01 103797-02 Firebox Wrapper 1
10 103297-02 103297-02 103297-02 Screen Assembly 2
11 103444-01CK 103444-01CK 103444-02CK Hood 1
12 103442-01CK 103442-01CK 103442-03CK Front Assembly 1
13 103445-01 103445-01 103445-02 Firebox Bottom 1
14 103452-01 103452-01 103452-02 Screen Rod 2
15 101348-01 101348-01 101348-01 Firebox Supports 2
16 103438-01 103438-01 103438-02 Outer Casing Top 1
17 M11084-26 M11084-26 Hex Head Screw, #10-16 50
M11084-26 Hex Head Screw, #10-16 53
18 098304-01 098304-01 Phillips Pan Head Screw 22
098304-01 Phillips Pan Head Screw 19
19 103771-01 103771-01 103771-01 Strain Relief Fitting 1
20 103769-01 103769-01 103769-01 Duplex Outlet 1
21 M12461-2 M12461-2 M12461-2 Outlet Mounting Screw 1
22 098194-02 098194-02 098194-02 Standoff Bracket 8
*Not Included with Model NLFB36C Series
LIMITED WARRANTY
VENT-FREE FIREBOX
DESA International warrants this product to be free from defects in materials and components for four (4) years from the date of first
purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To
make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper
operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained
through authorized dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use
original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local
codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged
as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. As with all concrete liners, this liner
may develop slight cracks when exposed to heat. This cracking is considered normal. Travel, diagnostic cost, labor, transportation and any
and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT;
THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION
OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE TO FOUR (4) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE; AND DESA
INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INTERNA-
TIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential
damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
For information about this warranty write:
2701 Industrial Drive
P.O. Box 90004
Bowling Green, KY 42102-9004
www.desatech.com
INTERNATIONAL
KEEP THIS WARRANTY
WARRANTY INFORMATION
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We
make no other warranty, expressed or implied.
107317-01
Rev. B
08/00
NOT A UPC
107317 01
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FMI FB36CB User manual

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