OWNER’S
MANUAL
For Maintenance and Safety
2021
RZR Pro XP
RZR Pro XP 4
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine exc
ept as
necessary
, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www
.P65W
arnings.ca.gov/passenger-vehicle.
!
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone.
!
2021 RZR Owner’s Manual
Pro XP Sport
Pro XP 4 Sport
Pro XP Rockford Fosgate® LE Sport
Pro XP 4 Rockford Fosgate® LE Sport
Pro XP Premium
Pro XP 4 Premium
Pro XP Ultimate
Pro XP 4 Ultimate
Pro XP Rockford Fosgate® LE Ultimate
Pro XP 4 Rockford Fosgate® LE Ultimate
Unless noted, trademarks are the property of Polaris, Inc.
Recreational Off-Highway Vehicle Association® and ROHVA® are registered
trademarks of the Recreational Off-Highway Vehicle Association. Tread
Lightly® is a registered trademark of the United States Department of
Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics
Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a
registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40
Manufacturing Company. QR Code® is a registered trademark of DENSO
WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK
LLC. Google Play® is a registered trademark of Google, Inc. Apple® is a
registered trademark of Apple Inc. NGK® is a registered trademark of NGK
Spark Plug Co., Ltd. OSHA® is a registered trademark of the Occupational
Safety and Health Administration, U.S. Dept. of Labor. FOX® is a registered
trademark of Fox Factory Inc. Bluetooth® is a registered trademark of
Bluetooth Sig, Inc.
Copyright 2020 Polaris, Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components,
some minor discrepancies may result between the actual vehicle and the
information presented in this publication. Depictions and/or procedures in this
publication are intended for reference use only. No liability can be accepted
for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or
procedures contained within, whether whole or in part, is expressly
prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9940073 REV 01
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/
owners-manuals.
3
WELCOME
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
4
SAFETY SYMBOLS AND SIGNAL WORDS
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 31
Ride Command Display (if equipped) . . . . . . . 77
Operation . . . . . . . . . . . . . . . . . . . . 87
Winch Guide. . . . . . . . . . . . . . . . . . . 109
Emission Control Systems . . . . . . . . . . . . . 119
Maintenance . . . . . . . . . . . . . . . . . . 121
Specifications . . . . . . . . . . . . . . . . . . 199
Polaris Products . . . . . . . . . . . . . . . . . 207
Troubleshooting . . . . . . . . . . . . . . . . . 209
Warranty . . . . . . . . . . . . . . . . . . . . 217
Maintenance Log . . . . . . . . . . . . . . . . 227
5
TABLE OF CONTENTS
6
INTRODUCTION
BEFORE YOU RIDE
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
• All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger
hand hold.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a seat belt when riding in this vehicle. Always wear a helmet,
eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle
boots.
• Never operate this vehicle under the influence of drugs or alcohol, as these
conditions impair judgement and the operator’s ability to react.
• Complete the steps described in the New Operator Driving Procedures
section. Never allow a guest to operate this vehicle until the guest has
completed the New Operator Driving Procedures.
7
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification number
q
, engine serial number
w
, and key
number
e
in the spaces provided. Remove the spare key and store it in a safe
place. An ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys. The
ignition switch must be replaced if all keys are lost.
Vehicle Model Number:
Vehicle Identification Number:
Engine Serial Number:
Key Number:
8
INTRODUCTION
PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.)
PASSCODE (IF EQUIPPED)
Record your vehicle’s passcode in the space provided. If you lose your
passcode, see your POLARIS dealer to reset the passcode.
P.A.S.S. passcode:
VEHICLE-TO-VEHICLE COMMUNICATION (V2V)
IMPORTANT
For applications that use vehicle-to-vehicle (V2V) communication, radio
transmitter IC: 5966A-P001 has been approved by Innovation, Science and
Economic Development Canada (ISED) to operate with the Polaris antenna
(part number 4018713) with gain of 3 dBi. Any antenna that has a gain greater
than 3 dBi is prohibited for use with this device.
RADIO COMPLIANCE STATEMENTS
The following statements apply to radio components offered with this vehicle.
These include but may not be limited to the touchscreen display.
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference
that may cause undesired operation.
This device complies with FCC RF radiation exposure limits for general
population.
This device contains license-exempt transmitter(s)/receiver(s) that comply with
Innovation, Science and Economic Development Canada’s license-exempt RSS
(s). Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may
cause undesired operation of the device.
9
INTRODUCTION
CAUTION
This equipment complies with part 15 of the Federal Communications
Commission (FCC) rules.
These requirements are intended to provide reasonable protection against
harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not
occur in a particular installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications to this equipment not expressly approved by the
party responsible for compliance could void the user’s authority to operate the
equipment.
This vehicle contains the following radio equipment or components that contain
radio equipment:
COMPONENT COMPONENT ID MANUFACTURER
9200 Series Display RC7 Polaris, Inc.
Hereby, Polaris, Inc. declares that the above radio equipment is in compliance
with EU Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following
internet address:
https://www.polaris.com/en-us/radio-conformity/
10
INTRODUCTION
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course
ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an
online safety e-course and a hands-on safety course. To access this valuable
training, visit www.rohva.org.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
For more information about recreational off-road vehicle safety in the
United States, visit www.rohva.org or call POLARIS at 1-800-342-3764.
11
SAFETY
SAFE RIDING GEAR
The driver and all passengers must always wear a
helmet, eye protection, gloves, long-sleeve shirt,
long pants, and over-the-ankle boots at all times.
Protective gear reduces the chance of injury.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards. Clasp the buckle and pull each strap tight to ensure the helmet
is properly secured to the head.
Approved helmets in the USA and Canada bear a
U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
12
SAFETY
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
13
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels
q
have been placed on the vehicle for your protection. Read
and follow the instructions of the labels on the vehicle carefully. If any of the
labels depicted in this manual differ from the labels on your vehicle, always read
and follow the instructions of the labels on the vehicle
If an informational or graphic label becomes illegible or comes off, contact your
POLARIS dealer to purchase a replacement. Replacement safety labels are
provided by POLARIS at no charge. The part number is printed on the label.
DRIVER INFORMATION WARNING
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
Improper vehicle use can result in SEVERE INJURY or DEATH.
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use cab nets and/or doors.
• Each rider must be able to sit with back against seat, feet flat on the floor, and
hands on steering wheel or hand holds. Stay completely inside the vehicle.
Drive Responsibly
Rollovers have caused severe injuries and death, even on flat, open areas.
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding or fishtailing, and never
do donuts.
• Slow down before entering a turn.
14
SAFETY
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts and other changes in traction and terrain.
Avoid paved surfaces.
• Avoid sidehilling (riding across slopes).
Rollovers have caused severe injuries and death, even on flat, open areas.
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway
vehicle access) - collisions with cars and trucks can occur.
• Do not exceed seating capacity: 1 passenger.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
• Keep a firm grip on the steering wheel or hand holds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
SEAT BELT WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH.
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use cab nets and/or doors.
• Each rider must be able to sit with back against
seat, feet flat on the floor, and hands on steering
wheel or hand holds. Stay completely inside the
vehicle.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS
AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA®
TRAINING (rohva.org).
15
SAFETY
LOAD / PASSENGER / TIRE PRESSURE WARNING
The Load / Passenger / Tire Pressure
Warning
q
is located at the rear of the
vehicle in the cargo box.
• Never carry passengers in cargo box.
• Passengers can be thrown off. This can cause serious injury or death.
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF
CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your
risk of losing control. Loads should be centered and carried as low as possible
in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
Pro XP Pro XP 4
MAXIMUM CARGO BOX LOAD 300 lbs. (136 kg)
TIRE PRESSURE IN PSI (KPa) FRONT 10 (69)
REAR 20 (138)
FRONT 14 (97)
REAR 24 (165)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF
OPERATOR, PASSENGERS,
CARGO AND ACCESSORIES
740 lbs. (336 kg) 900 (408 kg)
Read Operation and Maintenance Manual for more detailed loading
information.
FUEL TRANSPORT WARNING
NEVER carry fuel or other flammable liquids on this
vehicle.
Failure to follow this instruction could lead to serious
burn injuries or death.
16
SAFETY
AIR BOX CAUTION
CAUTION:
Use a Polaris approved air filter. The use of a non-Polaris approved air filter may
cause engine damage. Before installing filter, ensure there is no dirt or debris in
the clean side of the intake tube. The air filter must be properly seated before the
lid is reinstalled. Please reference your owner’s manual for additional
information regarding air filter service.
q
Air Box Caution
17
SAFETY
BELT DEBRIS WARNING
• Improper service or maintenance of this PVT system can result in vehicle
damage, SEVERE INJURY or DEATH.
• Always look for and remove debris inside and around the clutch and vent
system when replacing the belt.
• Read owner’s manual or see authorized dealer.
q
Belt Debris Warning
18
SAFETY
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