Honda Outboard Motor outboard motor User manual

Category
Engine
Type
User manual
Includes US and Canadian Models
BF200A·BF225A
N HCAH
EM3
31ZY2632
00X31-ZY2-6320
300.2011.10
Printed in China
K2
The engine exhaust from this
product contains chemicals
known to the State of California to
cause cancer, birth defects, or
other reproductive harm.
Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’s
Manual is considered a permanent part of the outboard motor and should remain with
the outboard motor if resold.
The information and specifications included in this publication were in effect at the
time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to
discontinue or change specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be reproduced
without written permission.
2011 Honda Motor Co., Ltd. All Rights Reserved
11/03/17 10:32:30 31ZY2630_001
1
INTRODUCTION
Congratulations on your selection of
a Honda outboard motor. We are
certain you will be pleased with your
purchase of one of the finest
outboard motors on the market.
We want to help you get the best
results from your new outboard
motor and to operate it safely. This
manual contains information on how
to do that; please read it carefully.
We suggest you read the warranty
policy to fully understand its
coverage and your responsibilities of
ownership.
When your outboard motor needs
scheduled maintenance, keep in mind
that your Honda Marine dealer is
specially trained in servicing Honda
outboard motors. Your Honda
Marine dealer is dedicated to your
satisfaction and will be pleased to
answer your questions and concerns.As you read this manual you will
find information preceded by a
symbol. That information
is intended to help you avoid damage
to your outboard motor, other
property, or the environment.
Best Wishes,
Honda Motor Co., Ltd.
11/03/17 10:32:36 31ZY2630_002
2
A FEW WORDS ABOUT
SAFETY
INTRODUCTION
Safety Messages
Safety Headings
Safety Labels
Safety Section
Instructions
IMPORTANT SAFETY INFORMATION.
OUTBOARD MOTOR SAFETY.
Your safety and the safety of others
are very important. And using this
outboard motor safely is an important
responsibility.
To help you make informed
decisions about safety, we have
provided operating procedures and
other information on labels and in
this manual. This information alerts
you to potential hazards that could
hurt you or others.
Of course, it is not practical or
possible to warn you about all the
hazards associated with operating or
maintaining an outboard motor. You
must use your own good judgment.
You will find important safety information in a variety of forms, including:
This entire book is filled with important safety information please read it
carefully.
preceded by a safety alert symbol and one of
three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
such as
on the outboard motor.
such as
how to use this outboard motor correctly and safely.
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
11/03/17 10:32:48 31ZY2630_003
3
CONTENTS
...................................OUTBOARD MOTOR SAFETY . 7
................IMPORTANT SAFETY INFORMATION . 7
..................................SAFETY LABEL LOCATION . 9
..................................CONTROLS AND FEATURES . 12
CONTROL AND FEATURE IDENTIFICATION
..................................................................CODES . 12
....COMPONENT AND CONTROL LOCATIONS . 13
..............................................................CONTROLS . 18
Side-Mount Type
......................................................Ignition Switch . 18
Emergency Stop Switch Clip and Emergency
.......................................................Stop Switch . 19
..........................Gearshift/Throttle Control Lever . 19
.......................................................Fast Idle Lever . 21
Panel-Mount Type
......................................................Ignition Switch . 21
Emergency Stop Switch Clip and Emergency
.......................................................Stop Switch . 22
..........................Gearshift/Throttle Control Lever . 23
.....................................................Fast Idle Button . 24
Top-Mount Type
......................................................Ignition Switch . 25
Emergency Stop Switch Clip and Emergency
.......................................................Stop Switch . 25
..........................Gearshift/Throttle Control Lever . 26
.....................................................Fast Idle Button . 27
Common Controls
........................................Power Trim/Tilt Switch . 28
..................................................Power Tilt Switch . 29
.............................................Manual Relief Valve . 29
.....................................................Tilt Lock Lever . 29
..............................................Engine Cover Latch . 30
................................................................Trim Tab . 30
.......................................................INSTRUMENTS . 30
.........................Trim Meter (optional equipment) . 30
.........................Tachometer (optional equipment) . 31
.............Digital Tachometer (optional equipment) . 31
...........Digital Speedometer (optional equipment) . 31
......................................NMEA Interface Coupler . 32
11/03/17 10:32:52 31ZY2630_004
4
CONTENTS
...........................................................INDICATORS . 33
...................................Alternator (ACG) Indicator . 33
...........................................Malfunction Indicator . 33
............................................Oil Pressure Indicator . 34
.................................................Overheat Indicator . 34
.....................................Cooling System Indicator . 35
................................................OTHER FEATURES . 35
........................................Water Separator Buzzer . 35
...........................................................Rev Limiter . 36
...................................................................Anodes . 36
.................................................Fuel Priming Bulb . 36
................................................BEFORE OPERATION . 37
.........ARE YOU READY TO GET UNDERWAY? . 37
IS YOUR OUTBOARD MOTOR
..................................................READY TO GO? . 37
................................................................OPERATION . 39
....................SAFE OPERATING PRECAUTIONS . 39
.......................................BREAK-IN PROCEDURE . 39
.......................................................FUEL PRIMING . 40
...............INFREQUENT OR OCCASIONAL USE . 40
......................................STARTING THE ENGINE . 41
..................................................Side-Mount Type . 41
.................................................Panel-Mount Type . 44
...................................................Top-Mount Type . 46
.......................................STOPPING THE ENGINE . 49
................................Emergency Engine Stopping . 49
.......................................Normal Engine Stopping . 50
GEARSHIFT AND
..............................THROTTLE OPERATION . 51
..................................................Side-Mount Type . 51
.................................................Panel-Mount Type . 51
...................................................Top-Mount Type . 51
...............................................................STEERING . 53
................................................................CRUISING . 53
........................SHALLOW WATER OPERATION . 55
...............MOORING, BEACHING, LAUNCHING . 56
11/03/17 10:32:56 31ZY2630_005
5
CONTENTS
..............SERVICING YOUR OUTBOARD MOTOR . 58
...........THE IMPORTANCE OF MAINTENANCE . 58
.....................................MAINTENANCE SAFETY . 59
...................TOOL KIT and OWNER’S MANUAL . 60
...............................MAINTENANCE SCHEDULE . 61
....................................TRIM TAB ADJUSTMENT . 63
....................................MANUAL RELIEF VALVE . 64
ENGINE COVER REMOVAL AND
..................................................INSTALLATION . 64
............................................Engine Oil Level Check . 65
....................................................Engine Oil Change . 65
.......................................................Oil Filter Change . 66
..................................Engine Oil Recommendations . 68
.....................................................Lubrication Points . 69
....................................................Spark Plug Service . 70
.............................................................REFUELING . 73
...............................FUEL RECOMMENDATIONS . 74
...................Fuel Filter Inspection and Replacement . 75
...................Water Separator Inspection and Service . 77
..................................................Anode Replacement . 79
..............................................Propeller Replacement . 80
.............................................Inspect After Operating . 81
....................................CLEANING AND FLUSHING . 82
..............................................Cleaning and Flushing . 82
....................................................................STORAGE . 84
........................................................................Fuel . 84
.............................................................Engine Oil . 86
................HOISTING THE OUTBOARD MOTOR . 87
...................................STORAGE PRECAUTIONS . 87
...............................REMOVAL FROM STORAGE . 88
11/03/17 10:32:59 31ZY2630_006
6
CONTENTS
........................................................TRANSPORTING . 89
WITH OUTBOARD MOTOR
......................................INSTALLED ON BOAT . 89
WITH OUTBOARD MOTOR
..................................REMOVED FROM BOAT . 89
....TAKING CARE OF UNEXPECTED PROBLEMS . 90
..................................ENGINE WILL NOT START . 90
HARD STARTING OR STALLS AFTER
...........................................................STARTING . 93
...........................................ENGINE OVERHEATS . 94
.......................................................................FUSES . 95
..........................Electric Starter Will Not Operate . 95
.......................................Battery Will Not Charge . 95
.................................................Fuse Replacement . 95
OIL PRESSURE INDICATOR GOES OFF AND
............................ENGINE SPEED IS LIMITED . 98
OVERHEAT INDICATOR COMES ON AND
............................ENGINE SPEED IS LIMITED . 99
........WATER SEPARATOR BUZZER SOUNDS . 100
...................WATER SEPARATOR INDICATOR . 101
.................SUBMERGED OUTBOARD MOTOR . 101
.................................TECHNICAL INFORMATION . 103
........................................Serial Number Locations . 103
.....................................................................Battery . 104
...................Emission Control System Information . 105
................................................................Star Label . 108
..........................................................Specifications . 110
.................................CONSUMER INFORMATION . 113
.................................................Honda Publications . 113
................................Customer Service Information . 113
...............................................Warranty Statements . 116
..............................Distributor’s Limited Warranty . 116
........................Emission Control System Warranty . 121
............................................Distributor’s Warranty . 125
.........................................................................INDEX . 128
11/09/14 13:21:47 31ZY2630_007
7
IMPORTANT SAFETY
INFORMATION
Operator Responsibility
OUTBOARD MOTOR SAFETY
It is the operator’s responsibility to
provide the necessary safeguards
to protect people and property.
Know how to stop the engine
quickly in case of emergency.
Understand the use of all controls.
Attach the emergency stop switch
lanyard securely to the operator.
Stop the engine immediately if
anyone falls overboard, and do not
run the engine while the boat is
near anyone in the water.
Always stop the engine if you
must leave the controls for any
reason.
Always wear a PFD (Personal
Flotation Device) while on the
boat.
Familiarize yourself with all laws
and regulations relating to boating
and the use of outboard motors.
Be sure that anyone who operates
the outboard motor receives proper
instruction.
Be sure the outboard motor is
properly mounted on the boat.
Do not remove the engine cover
while the engine is running.
Most injuries or property damage can
be prevented if you follow all
instructions in this manual and on the
outboard motor. The most common
hazards are discussed in this chapter,
along with the best way to protect
yourself and others.
Honda BF200A/BF225A outboard
motors are designed for use with
boats that have a suitable
manufacturer’s power
recommendation. Other uses can
result in injury to the operator or
damage to the outboard motor and
other property.
11/03/17 10:33:13 31ZY2630_008
8
Carbon Monoxide HazardRefuel With Care
OUTBOARD MOTOR SAFETY
Gasoline is extremely flammable,
and gasoline vapor can explode.
Refuel outdoors, in a well-
ventilated area, with the engine
stopped. Never smoke near
gasoline, and keep other flames
and sparks away.
Refuel carefully to avoid spilling
fuel. Avoid overfilling the fuel
tank.
After refueling, tighten the fuel
tank cap securely. If any fuel is
spilled, make sure the area is dry
before starting the engine.
Exhaust contains poisonous carbon
monoxide, a colorless, odorless gas.
Breathing carbon monoxide can
cause loss of consciousness and may
lead to death.
If you run the engine in an area that
is confined, or even partly enclosed,
the air you breathe could contain a
dangerous amount of exhaust gas.
Never run your outboard inside a
garage or other enclosure.
11/03/17 10:33:20 31ZY2630_009
9
SAFETY LABEL LOCATION
OUTBOARD MOTOR SAFETY
US, Puerto Rico, and US Virgin Islands Types
The label shown here contains important safety information. Please read it carefully. This label is considered a
permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda
Marine dealer for a replacement.
11/09/14 13:22:10 31ZY2630_010
10
OUTBOARD MOTOR SAFETY
READ OWNER’S MANUAL
Canadian Types
The label shown here contains important safety information. Please read it carefully. This label is considered a
permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda
Marine dealer for a replacement.
11/03/17 10:33:33 31ZY2630_011
Honda outboard motor is
designed to give safe and
dependable service if
operated according to
instructions.
Read and understand the
Owner’s Manual before
operating the outboard
motor. Failure to do so
could result in personal
injury or equipment
damage.
11
OUTBOARD MOTOR SAFETY
Canadian Types
11/03/17 10:33:37 31ZY2630_012
12
CONTROL AND FEATURE IDENTIFICATION CODES
CONTROLS AND FEATURES
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
Destination
AC
TYPE CODE (example)
Rotating direction of propeller shaft
C: Counterrotating propeller shaft
None: Standard rotating propeller shaft
Transom Height
X
L: 20.0 in (508 mm), X: 25.0 in (635 mm), XX: 30.0 in (762 mm)
A: American, C: Canadian
Transom Height
Standard Rotating Propeller Shaft
Counterrotating Propeller Shaft
Power Trim/Tilt
Model
Type
BF200A
LA XA XCA
BF225A
XA
XC
XCA
XCC
XXA
XXC
XXCALA
20.0 in (508 mm)
25.0 in (635 mm)
30.0 in (762 mm)
11/03/17 10:33:53 31ZY2630_013
13
COMPONENT AND CONTROL LOCATIONS
CONTROLS AND FEATURES
ENGINE COVER
ANODE
ANODE
TRIM TAB
ANODE
STERN
BRACKET
PROPELLER
TILT LOCK
LEVER
POWER TILT
SWITCH
MANUAL
RELIEF
VALVE
COOLING SYSTEM
INDICATOR
ENGINE OIL
DRAIN BOLT
(inside cover)
ANTIVENTILATION
PLATE
FLUSH PORT
CONNECTOR
EXHAUST PORT/
WATER OUTLET PORT
GEAR OIL
LEVEL SCREW
GEAR OIL DRAIN/FILL SCREW
PRODUCT
IDENTIFICATION
NUMBER
COOLING WATER INTAKE PORT
(each side)
IDLE PORT
ENGINE COVER
LATCH
11/03/17 10:34:01 31ZY2630_014
14
CONTROLS AND FEATURES
SPARK PLUGS
(under coil)
OIL LEVEL DIPSTICK
WATER SEPARATOR
FUEL FILTER
(inside strainer cup)
OIL FILLER CAP
SPARK PLUGS
(under coil)
MAIN FUSE BLOCK
ACG FUSE
NMEA INTERFACE
COUPLER
(inside electric parts cover)
11/03/17 10:34:07 31ZY2630_015
15
Remote Controls (optional equipment)
CONTROLS AND FEATURES
EMERGENCY
STOP SWITCH
FAST IDLE
LEVER
IGNITION
SWITCH
POWER TRIM/TILT
SWITCH
CONTROL LEVER
FRICTION ADJUSTER
POWER TRIM/TILT
SWITCH
BUZZER
(inside)
(SIDE-MOUNT REMOTE CONTROL) (PANEL-MOUNT REMOTE CONTROL)
GEARSHIFT/THROTTLE
CONTROL LEVER
GEARSHIFT/THROTTLE
CONTROL LEVER
NEUTRAL RELEASE
LEVER
FAST IDLE BUTTON
NEUTRAL RELEASE
LEVER
SPARE SWITCH
CLIP
IGNITION
SWITCH
EMERGENCY
STOP SWITCH
BUZZER
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH LANYARD
CONTROL PANEL
(for PANEL-MOUNT type)
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
11/03/17 10:34:17 31ZY2630_016
16
CONTROLS AND FEATURES
POWER
TRIM/TILT
SWITCH
POWER TRIM/TILT
SWITCH (RIGHT)
POWER TRIM/TILT
SWITCH (LEFT)
BUZZER
IGNITION
SWITCH
(SINGLE TOP-MOUNT REMOTE CONTROL) (DUAL TOP-MOUNT REMOTE CONTROL)
EMERGENCY
STOP SWITCH
FAST IDLE
BUTTON
FAST IDLE
BUTTON
GEARSHIFT/THROTTLE
CONTROL LEVER
GEARSHIFT/THROTTLE
CONTROL LEVERS
(for TOP-MOUNT DUAL type)
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
CONTROL PANEL
(for TOP-MOUNT SINGLE type)
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
11/03/17 10:34:25 31ZY2630_017
17
Tachometer
(optional equipment)
Trim Meter
(optional equipment)
Digital Speedometer
(optional equipment)
Digital Tachometer
(optional equipment)
CONTROLS AND FEATURES
11/03/17 10:34:35 31ZY2630_018
18
CONTROLS
Side-Mount Type
CONTROLS AND FEATURES
START
OONN
OOFFFF
IGNITION
SWITCH
Ignition Switch
Turning the ignition switch to the
OFF position stops the engine.
The ignition switch controls the
ignition system and the starter motor.
Turning the ignition switch key to the
START position starts the engine.
The key automatically returns to the
ON position when released from the
START position.
The engine will not start unless the
gearshift/throttle control lever is in
the N (neutral) position (p. ) and
the emergency stop switch clip is in
the emergency stop switch.
41
11/03/17 10:34:43 31ZY2630_019
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135

Honda Outboard Motor outboard motor User manual

Category
Engine
Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI