Perfect Flame 730-0335 Owner's manual

Category
Barbecues & grills
Type
Owner's manual
STAINLESS STEEL NATURAL GAS GRILL
MODEL NO.: 730-0335 ITEM NO: 25415
®
FOR OUTDOOR USE ONLY
PLEASE CONTACT 1-800-554-5799 FOR ASSISTANCE
DO NOT RETURN TO PLACE OF PURCHASE
TABLE OF CONTENTS
SECTION FOUR
Operating Instructions……………………
Lighting Instructions………………………
Lighting Illustrations …………………
To Match Light the Grill ……………………
Using the Side Burner……………………
Care & Maintenance of Grill…………….
Troubleshooting ……………………..
SECTION FIVE
Exploded View……………………………
Parts List………………………………….
SECTION SIX
Grilling Hints………………………………..
Grill Cooking Chart………………………….
Grill Recipe Suggestions………………….
SECTION SEVEN
Limited Warranty……………………………
SECTION ONE
Safety Instructions……………………………
Placement of the Grill ………………………
SECTION TWO
Assembly Instructions………………………..
Caster Assembly………………………………
Side Panel Assembly & Cart Clapboard
Assembly……………………………………...
Back Panel Assembly…….………………….
Drawer Heat Shield Assembly………………
Cart Frame Assembly………..……………...
Drawer Assembly…………..…………………
Door Handle Assembly & Door Assembly…
Cart Grill Head Assembly……………………
Side Shelf Front Panel & Side Burner Control
Panel Assembly……………………..
Side Shelf Assembly
……………………………
Installation of Side Burner Hose & NG
Regulator …………………………………..
Side Burner Flex Gas Line Assembly &
Battery Installation……………………………
Installation of natural gas regulator…………
SECTION THREE
Gas Hook Up ……………………………..
Leak Testing……………………………………
1-5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
WARNING
To reduce the risk of fire, burn hazard or other
injury, read this Care and Use Manual carefully and
completely before using your grill.
22
23
24
25
26
27
28
29
30-31
32
32-34
35-36
37
SAFETY INSTRUCTIONS
WARNING
1. The grill and its individual shut-off valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressure in excess of ½ psi. (3.5
kpa).
2. The grill must be isolated from the gas supply piping system by closing its individual
manual shut-off valve during any pressure testing of the gas supply piping system at test
pressure equal to or less ½ psi. (3.5 kpa).
WARNING
Never attempt to use damaged or obstructed equipment. See your local liquid propane dealer for
repair.
WARNING
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections
have been checked and do not leak.
Do not smoke while leak testing.
Never leak test with an open flame.
RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS
WARNING
Do not try lighting this appliance without first reading
the “LIGHTING INSTRUCTIONS” section of this
manual.
CAUTION
When using the rotisserie burner, remove the
warming rack. High heat from the burner
may cause the warming rack to bend.
WARNING
The rotisserie motor is equipped with a plug and should
be plugged directly into a properly grounded receptacle.
DO NOT cut or remove the grounding prong from this
plug.
Keep the rotisserie motor electric cord away from the
heated surfaces of the grill. When not in use remove and
store the motor in a dry location
WARNING
1. Attach the coupling half (socket) to
the gas supply line in accordance
with NFPA54/ANSI Z223.1FUEL gas
code.
2. Prior to inserting the plug, test the
connection for leaks following the
leak test instructions on page 10.
After the leak test is completed, rinse
the connection with clean water to
remove any corrosive residue.
3. Do not use open flame to test for
leaks.
WARNING
Spiders and insects can nest inside the burners of
the grill and disrupt gas flow. This very dangerous
condition could cause a fire behind the valve panel,
thereby damaging the grill and making it unsafe for
operation.
Inspect the grill at least twice a year.
WARNING – Hazards or unsafe
practices which COULD result in severe
personal injury or death.
CAUTION – Hazards or unsafe practices
which COULD result in minor personal
injury.
WARNING
CAUTION
1
SAFETY INSTRUCTIONS
WARNING
When lighting, keep your face and hands
as far away from the grill as possible.
CAUTION
When using a match to light the grill make
sure to use the attached lighting rod.
WARNING
Failure to properly place the burner over
the orifice could cause a fire to occur
behind and beneath the valve panel,
thereby damaging the grill and making it
unsafe to operate.
CAUTION
Before cleaning, make sure the gas supply
and control knobs are in the “OFF” position
and the burners have cooled.
WARNING
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WARNING
Do not leave the grill unattended while
cooking.
WARNING
Do not use the grill if the odor of gas is
present. Contact customer service at 1-
800-554-5799.
WARNING
If an external electrical source is utilized, a statement that the outdoor cooking
gas appliance, when installed, must be electrically grounded in accordance
with local codes or in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
WARNING
A statement that this outdoor cooking gas appliance is not intended to be
installed in or on boats. For other than RV grills, a statement that this
appliance is not intended to be installed in or on recreational vehicles.
2
SAFETY INSTRUCTIONS
WARNING
Do not attempt to light the grill if gas odor is
present. Contact customer service at 1-800-554-
5799.
When lighting, keep your face and body as far
away from the burner as possible.
BEFORE LIGHTING
Inspect the gas supply hose prior to turning on the
gas. If there is evidence of cuts, wear, or abrasion,
it must be replaced prior to use.
Only the pressure regulator and hose assembly
supplied with the unit should be used. Never
substitute regulators for those supplied with the
grill. Contact customer service for proper
replacement.
Leak check the piping and regulator connections
with a soap and water solution before operating
the grill (See “Leak Testing” instructions on page
10).
Do not turn “ON” the gas supply at the natural gas
shut off valve unless the Quick-Connect gas hose
is properly connected to the side burner gas pipe
system and all burner valves are in the “OFF”
position.
USING THE SIDE BURNER
Inspect the gas supply hose prior to turning on
the gas. If there is evidence of cuts, wear or
abrasion, it must be replaced prior to use. Do
not use the side burner if gas odor is present.
Keep a spray bottle of soapy water near the
gas supply valve and check the connections
before each use.
ROTISSERIE DRIVE MOTOR
To ensure continued protection against electric
shock:
Connect to properly grounded outlets only.
Keep extension cord connections dry and off
the ground.
Do not expose to rain.
Do not use indoors.
WARNING
If you smell gas:
1. Shut off gas to the grill.
2. Open the top cover or lid.
3. Extinguish any open flames.
4. If the odor continues, keep away from the
appliance and immediately call your gas
supplier or local fire department.
WARNING
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
3
SAFETY INSTRUCTIONS
WARNING
Do not try lighting this appliance without first
reading the “LIGHTING INSTRUCTIONS” section
of this manual.
TESTED IN ACCORDANCE WITH ANSI Z21.58
LATEST STANDARD and CSA 1.6 LATEST
STANDARD FOR OUTDOOR COOKING GAS
APPLIANCES.
Check your local building codes for the proper
method of installation. In the absence of local
codes, this unit should be installed in accordance
with the National Fuel Gas Code ANSI
Z223.1/NFPA 54, or CSA B149.1 Natural Gas and
Propane Installation Code, and the National
Electrical Code, ANSI/NFPA 70.
CALIFORNIA PROPOSITION 65-WARNING
The burning of gas fuel generates some by-
products, which are known by the State of
California to cause cancer or reproductive harm.
To minimize exposure to these substances,
always operate this unit according to the care and
use manual, ensuring you provide good
ventilation when cooking with gas.
SAFETY PRACTICES TO AVOID INJURY
When properly cared for, your grill will provide
safe, reliable service for many years. However,
extreme care must be used as the grill produces
intense heat that can increase accident potential.
When using this appliance basic safety practices
must be followed, including the following:
Do not repair or replace any part of the grill unless
specifically recommended in this manual. All other
service should be referred to a qualified
technician.
The grill is for outdoor use only.
The grill is not intended to be installed in or on
recreational vehicles and/or boats.
Children should not be left alone or unattended in
an area where the grill is being used. Do not allow
children to sit, stand or play on or around the grill
at any time.
Do not store items of interest to children around or
below the grill or cart. Do not allow children to
crawl inside the cart.
Never let clothing, pot holders or other flammable
materials come in contact with or too close to any
grate, burner or hot surface until it has cooled.
The fabric could ignite, causing serious personal
injury.
For personal safety, wear proper apparel. Loose
fitting garments or sleeves should never be worn
while using this appliance. Some synthetic fabrics
are highly flammable and should not be worn
while cooking.
Only certain types of glass, ceramic, earthenware
or other glazed utensils are suitable for grill use.
Other types of materials may shatter with sudden
temperature changes. Use only on low or medium
heat settings in accordance with the
manufacturer’s guidelines.
Do not heat unopened food containers as a build-
up of pressure may cause the containers to burst.
Use a covered hand when opening the grill lid.
Never lean over an open grill.
When lighting a burner, always pay close
attention to what you are doing. Make certain you
are aware of which burner you are lighting so that
your body and clothing remain clear of open
flames.
4
SAFETY INSTRUCTIONS
When using the grill, do not touch the grill rack,
burner grate or immediate surroundings as these
areas become extremely hot and could cause
burns. Use only dry potholders. Moist or damp
potholders on hot surfaces may cause steam burns.
Do not use a towel or bulky cloth in place of
potholders. Do not allow potholders to touch hot
portions of the grill rack.
Grease is flammable. Let hot grease cool before
attempting to handle it. Do not allow grease
deposits to collect in the grease tray at the bottom
of the grill’s firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or
grill bottom. This can severely upset combustion air
flow or trap excessive heat in the control area.
For proper lighting and performance of the burners,
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must
be mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns,
do not use a wet sponge or cloth to clean the grill
while it is hot. Some cleaners produce noxious
fumes or can ignite if applied to a hot surface.
INSECT WARNING
Spiders and other insects can nest inside the
burners of this and other grills, which could disrupt
gas flow. This dangerous condition could cause a
fire behind and beneath the valve panel, damaging
the grill and making it unsafe for operation.
Inspect the grill at least twice a year.
Turn off all control knobs and make certain the grill
is cool before using any type of aerosol cleaner on
or around it. The chemical that produces the
spraying action could, in the presence of heat,
ignite or cause metal parts to corrode.
Do not use the grill to cook excessively fatty meats
or other products, which promote flare-ups.
Do not operate the grill under unprotected
combustible constructions. Use only in well-
ventilated areas. Do not use in buildings, garages,
sheds, breezeways or other such enclosed areas.
This unit is intended for outdoor use only.
Keep the areas surrounding the grill free from
combustible materials including, fluids, trash, and
vapors such as gasoline or charcoal lighter fluid. Do
not obstruct the flow of combustion and ventilation
air. If the unit is stored indoors, make sure it is cool.
Do not use briquettes of any kind in the grill.
The 730-0335 natural gas grill is designed for
optimum performance without the use of briquettes.
Do not place briquettes on the flame tamers, as this
will block the vent to the grill burners. Adding
briquettes can damage ignition components and
knobs, thus voiding the warranty.
Keep the back of the cart free and clear from
debris. Keep electrical supply cords and the
rotisserie motor cord away from heated areas of the
grill.
Never use the grill in extremely windy conditions. If
located in a consistently windy area (oceanfront,
mountaintop, etc.), a windbreak will be required.
Always adhere to the clearance specifications.
PLACEMENT OF THE GRILL
LOCATION
When determining a suitable location, take into
account concerns such as exposure to wind,
proximity to traffic paths, and keeping gas supply
lines as short as possible.
Place the grill in well-ventilated areas. Never place
the grill in a building, garage, breezeway, shed or
other such enclosed areas. During heavy use, the
grill will produce a lot of smoke.
CLEARANCE
Non-Combustible Construction
A minimum of 3 inches clearance from the back
of the grill to non-combustible materials are
required for the lid to open fully.
WARNING
Do not install this unit into combustible
enclosures. There should be a minimum
clearance of 24 inches from all sides to
combustible materials.
5
6
ASSEMBLY INSTRUCTIONS
Please read the instructions thoroughly and follow step by step.
HARDWARE PACK DESCRIPTION SPECIFICATION QUANTITY
A FLAT SCREW 5/32” X 10 MM
12 pcs
B TRUSS HEAD SCREW 5/32” X 10 MM
27 pcs
SPLIT LOCK 5/32”
19 pcs
C TRUSS HEAD SCREW 1/4” X 12 MM
16 pcs
SPLIT LOCK 1/4”
16 pcs
D TRUSS HEAD SCREW 1/4” X 10 MM
20 pcs
SPLIT LOCK 1/4”
20 pcs
FLAT WASHER 1/4”
8 pcs
E LADDER SCREW 5/32” X 10MM 1 pc
F TANK BOLT
1 pc
Take out bottom panel and four caster from the carton, Use 16 pcs of 1/4” X
12mm truss head screws and 16 pcs of 1/4” split locks (Pack C) to lock two
casters which in the right of bottom panel and two casters with brake which in the
left of bottom panel as shown figure below.
Pack C
CASTER ASSEMBLY
7
SIDE PANEL ASSEMBLY
Use 4 pcs of 5/32” X 10mm truss head screws and 4 pcs of 5/32” split locks (Pack B), to screw
the left and light side panels to the bottom panel as shown figure below. When installing the right
and left panel, the flat side must face outside.
8
CART CLAPBOARD ASSEMBLY
Assembly the cart clapboard to bottom panel with 2 pcs of 5/32” X 10mm truss head screws
and 3 pcs of 5/32” split locks (Pack B).
Pack B
Pack B
9
BACK PANEL ASSEMBLY
A: Assembly back panel to bottom panel with 3 pcs of 5/32” X 10mm truss head screws
and 3 pcs 5/32” split locks(Pack B)as shown figure A.
B:Use 2 pcs of 5/32” X 10mm truss head screws with 5/32” split locks (Pack B) and 4 pcs of
1/4” X 10mm truss head screws with 1/4” split locks (Pack D)as shown figure B to tighten
the bottom panel. When installing the pack panel, the flat side must face outside.
A
Pack B
Pack D
B
10
DRAWER HEAT SHIELD ASSEMBLY
Assembly the drawer heat shield with 3 pcs 5/32” X 10mm truss head screws and 3 pcs of
5/32” split locks (Pack B) to the cart clapboard as shown figure A and with 2 pcs 5/32” X
10mm truss head screws and 2 pcs of 5/32” split locks (Pack B) to the side left panel as
shown figure B.
A
Pack B
B
11
CART FRAME ASSEMBLY
Assembly the cart frame with 4 pcs 1/4” X 10mm truss head screws and 4 pcs of 1/4’split
locks (Pack C) to the side panels and use 1 pc 5/32” X 10mm truss head screw and 1 pc of
5/32” split lock (Pack B) to cart clapboard as shown figure.
Pack C
Pack B
12
DRAWER ASSEMBLY
Take one drawer into the cart as shown figure below. And take out another drawer as last
step.
13
DOOR HANDLE ASSEMBLY
Assembly the door handle with 6 pcs of 5/32” X 10mm flat screws (Pack A) as shown figure
below.
Pack A
DOOR ASSEMBLY
Assembly the door:
To insert the door in the hold of extended metal piece at the grill bottom: Press the hinge on the
top of the door to insert it into the hole on upper extended metal piece : Use a pc of 5/32” X
10mm ladder screw (Pack E) to tighten the door as shown figure below.
Pack E
14
CART GRILL HEAD ASSEMBLY
Insert the upper portion of grill onto the cart from top as shown figure A.
Then use 4 pcs of 1/4” X 10mm truss head screws and 4 pcs 1/4” split locks (pack D) to the
side panels as shown figure B.
Caution! The firebox is heavy, we recommend two or more people to lift up
firebox.
Pack D
A
B
15
SIDE SHELF FRONT PANEL
Assembly the side shelf front panel with 4 pcs 5/32” X 10mm truss head (Pack B) to the
side left shelf as shown figure below.
Pack B
SIDE BURNER CONTROL PANEL ASSEMBLY
Use 4 pcs of 5/32” X 10mm truss head screws (Pack B) to screw the side burner
control panel to the side burner bowl assembly.
Pack B
16
SIDE SHELF ASSEMBLY
A: Assembly the side shelf with 4 pcs of 1/4” X 10mm truss head screws, 4 pcs of 1/4’’ flat
washers and 4 pcs of 1/4’ split locks (Pack D) to the left panel.
B: Assembly the side burner with 4 pcs of 1/4” X 10mm truss head screws, 4 pcs of 1/4’’flat
washers and 4 pcs of 1/4’split locks (Pack D) to the right panel.
C: Use 6 pcs of 5/32” X 10mm (Pack A) flat screwS to tighten the side shelf and
side burner shelf as shown figure below.
A
B
C
Pack A
Pack D
Hang up the side burner hose into the side shelf hook up as shown A .
Insert the NG regulator into the hole in the side panel as shown B.
A
INSTALLATION OF SIDE BURNER HOSE AND NG REGULATOR
B
17
18
SIDE BURNER FLEX GAS LINE ASSEMBLY
BATTERY INSTALLATION
1. Remove the ignition button
housing.
2. Insert the battery into the
housing with the positive
terminal facing outward.
3 Replace the ignition button
housing after the battery has
been installed.
Insert the side burner flex gas
line with side burner orifice
through the hole of the side
burner base and then push the
nut until it forward to lock the the
side burner orifice.
Caution: After you finished
last step you need to connect
the side burner igniter line
with the side burner gas valve
or you can’t ignite side burner.
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Perfect Flame 730-0335 Owner's manual

Category
Barbecues & grills
Type
Owner's manual

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