Perfect Flame 720-0335 User manual

Category
Barbecues & grills
Type
User manual

This manual is also suitable for

STAINLESS STEEL LP GAS GRILL
MODEL NO.: 720-0335 ITEM NO: 242608
®
FOR OUTDOOR USE ONLY
DO NOT RETURN TO PLACE OF PURCHASE
PLEASE CONTACT 1-800-554-5799 FOR ASSISTANCE
TABLE OF CONTENTS
SECTION FOUR
Operating Instructions……………………
Lighting Instructions………………………
Lighting Illustrations………………………
To Match Light the Grill………………….
Using the Side Burner……………………
Care & Maintenance of Side Burner……
Care & Maintenance of Grill…………….
Troubleshooting ……………………..
SECTION FIVE
Exploded View……………………………
Parts List………………………………….
SECTION SIX
Grilling Hints………………………………..
Grill Cooking Chart………………………….
Grill Recipe Suggestions………………….
SECTION SEVEN
Limited Warranty……………………………
SECTION ONE
Safety Instructions……………………………
Placement of the Grill ………………………
SECTION TWO
Assembly Instructions………………………..
Caster Assembly………………………………
Side Panel Assembly & Cart Clapboard
Assembly……………………………………...
Back Panel Assembly…….………………….
Drawer Heat Shield Assembly………………
Cart Frame Assembly………..……………...
Drawer Assembly…………..…………………
Door Handle Assembly & Door Assembly…
Cart Grill Head Assembly……………………
Side Shelf Front Panel & Side Burner Control
Panel Assembly……………………..
Side Shelf Assembly
…………………………..
Installation of Side Burner Hose & LP
Regulator……………………………………..
Side Burner Flex Gas Line Assembly &
Battery Installation……………………………
Liquid Propane Cylinder Retention System
& Propane Regulator Hook Up…………….
SECTION THREE
Gas Hook Up ……………………………..
Leak Testing……………………………………
Installer Final Check………………………….
1-5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
WARNING
To reduce the risk of fire, burn hazard or other
injury, read this Care and Use Manual carefully
and completely before using your grill.
23
24
25
26
27
27
28
29
30
31-32
33
33-35
36-37
38
SAFETY INSTRUCTIONS
WARNING
1. The grill and its individual shut-off valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressure in excess of ½ psi. (3.5
kpa).
2. The grill must be isolated from the gas supply piping system by closing its individual
manual shut-off valve during any pressure testing of the gas supply piping system at test
pressure equal to or less ½ psi. (3.5 kpa).
WARNING
Never attempt to use damaged or obstructed equipment. See your local liquid propane dealer for
repair.
WARNING
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections
have been checked and do not leak.
Do not smoke while leak testing.
Never leak test with an open flame.
RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS
WARNING
Do not try lighting this appliance without first reading
the “LIGHTING INSTRUCTIONS” section of this
manual.
CAUTION
When using the rotisserie burner, remove the
warming rack. High heat from the burner
may cause the warming rack to bend.
WARNING
The rotisserie motor is equipped with a plug and should
be plugged directly into a properly grounded receptacle.
DO NOT cut or remove the grounding prong from this
plug.
Keep the rotisserie motor electric cord away from the
heated surfaces of the grill. When not in use remove and
store the motor in a dry location
WARNING
1. Attach the coupling half (socket) to
the gas supply line in accordance
with NFPA54/ANSI Z223.1FUEL gas
code.
2. Prior to inserting the plug, test the
connection for leaks following the
leak test instructions on page 10.
After the leak test is completed, rinse
the connection with clean water to
remove any corrosive residue.
3. Do not use open flame to test for
leaks.
WARNING
Spiders and insects can nest inside the burners of
the grill and disrupt gas flow. This very dangerous
condition could cause a fire behind the valve panel,
thereby damaging the grill and making it unsafe for
operation.
Inspect the grill at least twice a year.
WARNING – Hazards or unsafe
practices which COULD result in severe
personal injury or death.
CAUTION – Hazards or unsafe practices
which COULD result in minor personal
injury.
WARNING
CAUTION
1
SAFETY INSTRUCTIONS
WARNING
When lighting, keep your face and hands
as far away from the grill as possible.
CAUTION
When using a match to light the grill make
sure to use the attached lighting rod.
WARNING
Failure to properly place the burner over
the orifice could cause a fire to occur
behind and beneath the valve panel,
thereby damaging the grill and making it
unsafe to operate.
CAUTION
Before cleaning, make sure the gas supply
and control knobs are in the “OFF” position
and the burners have cooled.
WARNING
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
1. Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
2. A liquid propane cylinder not in use
should not be store in the vicinity of this or
any other appliance.
WARNING
Do not leave the grill unattended while
cooking.
WARNING
Do not use the grill if the odor of gas is
present. Contact customer service at 1-
800-554-5799.
WARNING
Storage of an outdoor cooking gas appliance
indoor is permissible only if the cylinder is
disconnected and removed from the outdoor
cooking gas appliance.
WARNING
Cylinder must be stored outdoors out of the
reach of children and must not be stored in a
building, garage or any other enclosed area.
WARNING
If an external electrical source is utilized, a
statement that the outdoor cooking gas
appliance, when installed, must be electrically
grounded in accordance with local codes or in
the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
WARNING
A statement that this outdoor cooking gas
appliance is not intended to be installed in or on
boats. For other than RV grills, a statement that
this appliance is not intended to be installed in or
on recreational vehicles.
WARNING
A tank of approximately 12 inches in diameter by 18-
1/2 inches high is the maximum size LP gas tank to
use. You must use an OPD gas tank, which offers
an Overfill Prevention Device.
This safety feature prevents the tank from being
overfilled, which can cause malfunction of the LP gas
tank, regulator and/or grill.
2
SAFETY INSTRUCTIONS
WARNING
Do not attempt to light the grill if gas odor is
present. Contact customer service at 1-800-
554-5799.
When lighting, keep your face and body as far
away from the burner as possible.
LP GAS CYLINDER WARNING
1. Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
2. A liquid propane cylinder not connected for
use should not be stored in the vicinity of this
or any other appliance.
3. Do not store spare liquid propane gas
cylinders under or near this appliance.
4. Never fill the cylinder beyond 80 percent
capacity.
5. Liquid propane cylinders must be fitted with
an Overfill Protection Device (OPD).
6. If the information above is not followed
exactly, a fire resulting in death or serious
injury could occur.
BEFORE LIGHTING
Inspect the gas supply hoses prior to turning on
the gas. If there is evidence of cuts, wear, or
abrasion, it must be replaced prior to use.
Only the pressure regulator and hose assembly
supplied with the unit should be used. Never
substitute regulators for those supplied with the
grill. Contact customer service for proper
replacement.
Screw the regulator (type QCC1) onto the cylinder.
Leak check the hose and regulator connections
with a soap and water solution before operating
the grill (See “Leak Testing” instructions on page
12).
Do not turn “ON” the gas at the LP gas cylinder
unless the Quick-Connect gas hose is properly
connected to the side burner gas pipe system and
all burner valves are in the “OFF” position.
USING THE SIDE BURNER
Inspect the gas supply hose prior to turning on
the gas. If there is evidence of cuts, wear or
abrasion, it must be replaced prior to use. Do
not use the side burner if gas odor is present.
Keep a spray bottle of soapy water near the
gas supply valve and check the connections
before each use.
ROTISSERIE DRIVE MOTOR
To ensure continued protection against electric
shock:
Connect to properly grounded outlets only.
Keep extension cord connections dry and off
the ground.
Do not expose to rain.
Do not use indoors.
WARNING
If you smell gas:
1. Shut off gas to the grill.
2. Open the top cover or lid.
3. Extinguish any open flames.
4. If the odor continues, keep away from the
appliance and immediately call your gas
supplier or local fire department.
3
SAFETY INSTRUCTIONS
WARNING
Do not try lighting this appliance without first
reading the “LIGHTING INSTRUCTIONS” section
of this manual.
TESTED IN ACCORDANCE WITH ANSI Z21.58b
LATEST STANDARD and CGA 1.6b-2002
STANDARD FOR OUTDOOR COOKING GAS
APPLIANCES. THIS GRILL IS FOR OUTDOOR
USE ONLY.
Check your local building codes for the proper
method of installation. In the absence of local codes,
with either the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas
and propane Installation Code. Electrical Code,
ANSI/NFPA 70
CALIFORNIA PROPOSITION 65-WARNING
The burning of gas fuel generates some by-
products, which are known by the State of
California to cause cancer or reproductive harm.
To minimize exposure to these substances,
always operate this unit according to the care and
use manual, ensuring you provide good
ventilation when cooking with gas.
SAFETY PRACTICES TO AVOID INJURY
When properly cared for, your grill will provide
safe, reliable service for many years. However,
extreme care must be used as the grill produces
intense heat that can increase accident potential.
When using this appliance basic safety practices
must be followed, including the following:
Do not repair or replace any part of the grill unless
specifically recommended in this manual. All other
service should be referred to a qualified
technician.
The grill is for outdoor use only.
The grill is not intended to be installed in or on
recreational vehicles and/or boats.
Children should not be left alone or unattended in
an area where the grill is being used. Do not
allow children to sit, stand or play on or around
the grill at any time.
Do not store items of interest to children around or
below the grill or cart. Do not allow children to
crawl inside the cart.
Never let clothing, pot holders or other flammable
materials come in contact with or too close to any
grate, burner or hot surface until it has cooled.
The fabric could ignite, causing serious personal
injury.
For personal safety, wear proper apparel. Loose
fitting garments or sleeves should never be worn
while using this appliance. Some synthetic fabrics
are highly flammable and should not be worn
while cooking.
Only certain types of glass, ceramic, earthenware,
or other glazed utensils are suitable for grill use.
Other types of materials may shatter with sudden
temperature changes. Use only on low or medium
heat settings in accordance with the
manufacturer’s guidelines.
Do not heat unopened food containers as a build-
up of pressure may cause the containers to burst.
Use a covered hand when opening the grill lid.
Never lean over an open grill.
When lighting a burner, always pay close
attention to what you are doing. Make certain you
are aware of which burner you are lighting so that
your body and clothing remain clear of open
flames.
4
SAFETY INSTRUCTIONS
When using the grill, do not touch the grill rack,
burner grate or immediate surroundings as these
areas become extremely hot and could cause
burns. Use only dry potholders. Moist or damp
potholders on hot surfaces may cause steam burns.
Do not use a towel or bulky cloth in place of
potholders. Do not allow potholders to touch hot
portions of the grill rack.
Grease is flammable. Let hot grease cool before
attempting to handle it. Do not allow grease
deposits to collect in the grease tray at the bottom
of the grill’s firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or
grill bottom. This can severely upset combustion air
flow or trap excessive heat in the control area.
For proper lighting and performance of the burners,
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must
be mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns,
do not use a wet sponge or cloth to clean the grill
while it is hot. Some cleaners produce noxious
fumes or can ignite if applied to a hot surface.
INSECT WARNING
Spiders and other insects can nest inside the
burners of this and other grills, which could disrupt
gas flow. This dangerous condition could cause a
fire behind and beneath the valve panel, damaging
the grill and making it unsafe for operation.
Inspect the grill at least twice a year.
Never use a dented or rusty propane cylinder.
Turn off all control knobs and make certain the grill
is cool before using any type of aerosol cleaner on
or around it. The chemical that produces the
spraying action could, in the presence of heat,
ignite or cause metal parts to corrode.
Do not use the grill to cook excessively fatty meats
or other products that promote flare-ups.
Do not operate the grill under unprotected
combustible constructions. Use only in well
ventilated areas. Do not use in buildings, garages,
sheds, breezeways or other such enclosed areas.
This unit is intended for outdoor use only.
Keep the areas surrounding the grill free from
combustible materials including, fluids, trash, and
vapors such as gasoline or charcoal lighter fluid. Do
not obstruct the flow of combustion and ventilation
air. If the unit is stored indoors, make sure it is cool.
Do not use briquettes of any kind in the grill.
The 720-0335 liquid propane gas grill is designed
for optimum performance without the use of
briquettes. Do not place briquettes on the flame
tamers, as this will block the vent to the grill
burners. Adding briquettes can damage ignition
components and knobs, thus voiding the warranty.
Keep the back of the cart free and clear from
debris. Keep electrical supply cords and the
rotisserie motor cord away from heated areas of the
grill.
Never use the grill in extremely windy conditions. If
located in a consistently windy area (oceanfront,
mountaintop, etc.), a windbreak will be required.
Always adhere to the clearance specifications.
PLACEMENT OF THE GRILL
LOCATION
When determining a suitable location take into
account concerns such as exposure to wind,
proximity to traffic paths, and keeping gas supply
lines as short as possible.
Place the grill in well-ventilated areas. Never place
the grill in a building, garage, breezeway, shed or
other such enclosed areas. During heavy use, the
grill will produce a lot of smoke.
CLEARANCE
Non-Combustible Construction
A minimum of 3 inches clearance from the back
of the grill to non-combustible materials are
required for the lid to open fully.
WARNING
Do not install this unit into combustible
enclosures. There should be a minimum
clearance of 24 inches from all sides to
combustible materials.
5
6
ASSEMBLY INSTRUCTIONS
Please read the instructions thoroughly and follow step by step.
HARDWARE PACK DESCRIPTION SPECIFICATION QUANTITY
A FLAT SCREW 5/32” X 10 MM
12 pcs
B TRUSS HEAD SCREW 5/32” X 10 MM
27 pcs
SPLIT LOCK 5/32”
19 pcs
C TRUSS HEAD SCREW 1/4” X 12 MM
16 pcs
SPLIT LOCK 1/4”
16 pcs
D TRUSS HEAD SCREW 1/4” X 10 MM
20 pcs
SPLIT LOCK 1/4”
20 pcs
FLAT WASHER 1/4”
8 pcs
E LADDER SCREW 5/32” X 10MM 1 pc
F TANK BOLT
1 pc
CASTER ASSEMBLY
Take out bottom panel and four caster from the carton, Use 16 pcs of 1/4” X 12mm truss
head screws and 16 pcs of 1/4” split locks (Pack C) to lock two casters which in the right of
bottom panel and two casters with brake which in the left of bottom panel as shown figure
below.
Pack C
7
SIDE PANEL ASSEMBLY
Use 4 pcs of 5/32” X 10mm truss head screws and 4 pcs of 5/32” split locks (Pack B), to screw the
left and light side panels to the bottom panel as shown figure below. When installing the right and left
panel, the flat side must face outside.
8
CART CLAPBOARD ASSEMBLY
Assembly the cart clapboard to bottom panel with 2 pcs of 5/32” X 10mm truss head screws and 3
pcs of 5/32” split locks (Pack B).
Pack B
Pack B
9
BACK PANEL ASSEMBLY
A: Assembly back panel to bottom panel with 3 pcs of 5/32” X 10mm truss head screws and 3
pcs 5/32” split locks (Pack B) as shown figure A.
B:Use 2 pcs of 5/32” X 10mm truss head screws with 5/32” split locks (Pack B) and 4 pcs of
1/4” X 10mm truss head screws with 1/4” split locks (Pack D)as shown figure B to tighten the
bottom panel. When installing the pack panel, the flat side must face outside.
A
Pack B
Pack D
B
10
DRAWER HEAT SHIELD ASSEMBLY
Assembly the drawer heat shield with 3 pcs 5/32” X 10mm truss head screws and 3 pcs of
5/32” split locks (Pack B) to the cart clapboard as shown figure A and with 2 pcs 5/32” X 10mm
truss head screws and 2 pcs of 5/32” split locks (Pack B) to the side left panel as shown figure
B.
A
Pack B
B
11
CART FRAME ASSEMBLY
Assembly the cart frame with 4 pcs 1/4” X 10mm truss head screws and 4 pcs of 1/4’’split
locks (Pack C) to the side panels and use 1 pc 5/32” X 10mm truss head screw and 1 pc of
5/32” split lock (Pack B) to cart clapboard as shown figure.
Pack C
Pack B
12
DRAWER ASSEMBLY
Take one drawer into the cart as shown figure below. And take out another drawer as last
step.
13
DOOR HANDLE ASSEMBLY
Assembly the door handle with 6 pcs of 5/32” X 10mm flat screws (Pack A) as shown figure
below.
DOOR ASSEMBLY
Pack A
Assembly the door:
To insert the door in the hold of extended metal piece at the grill bottom: Press the hinge on the
top of the door to insert it into the hole on upper extended metal piece : Use a pc of 5/32” X
10mm ladder screw (Pack E) to tighten the door as shown figure below.
Pack E
14
CART GRILL HEAD ASSEMBLY
Insert the upper portion of grill onto the cart from top as shown figure A.
Then use 4 pcs of 1/4” X 10mm truss head screws and 4 pcs 1/4” split locks (pack D) to the side
panels as shown figure B.
Caution! The firebox is heavy, we recommend two or more people to lift up
firebox.
Pack D
A
B
15
SIDE SHELF FRONT PANEL
Assembly the side shelf front panel with 4 pcs 5/32” X 10mm truss head (Pack B) to the side left
shelf as shown figure below.
Pack B
SIDE BURNER CONTROL PANEL ASSEMBLY
Use 4 pcs of 5/32” X 10mm truss head screws (Pack B) to screw the side burner control panel
to the side burner bowl assembly.
Pack B
16
SIDE SHELF ASSEMBLY
A: Assembly the side shelf with 4 pcs of 1/4” X 10mm truss head screws, 4 pcs of 1/4’’ flat
washers and 4 pcs of 1/4’’ split locks (Pack D) to the left panel.
B: Assembly the side burner with 4 pcs of 1/4” X 10mm truss head screws, 4 pcs of 1/4’’flat
washers and 4 pcs of 1/4’’split locks (Pack D) to the right panel.
C: Use 6 pcs of 5/32” X 10mm (Pack A) flat screwS to tighten the side shelf and
side burner shelf as shown figure below.
A
B
C
Pack A
Pack D
17
Connect the side burner hose into the side shelf hook up as shown A .
Insert the LP regulator into the hole in the side panel as shown B.
INSTALLATION OF SIDE BURNER HOSE AND LP REGULATOR
B
A
18
SIDE BURNER FLEX GAS LINE ASSEMBLY
BATTERY INSTALLATION
Caution: After you finished last
step you need to connect the
side burner igniter line with the
side burner gas valve or you
can’t ignite side burner.
1. Remove the ignition button housing.
2. Insert the battery into the housing with
the positive terminal facing outward.
3. Replace the ignition button housing
after the battery has been installed.
Insert the side burner flex gas line with side
burner orifice through the hole of the side
burner base and then push the nut until it
forward to lock the side burner orifice.
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Perfect Flame 720-0335 User manual

Category
Barbecues & grills
Type
User manual
This manual is also suitable for

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