DURKOPP ADLER 610-01 Owner's manual

Category
Sewing machines
Type
Owner's manual

This manual is also suitable for

610-01/630-01
Operating Instructions
All rights reserved.
Property of Dürkopp Adler AG and protected by copyrig
ht. Any reuse
of these contents, including extracts, is prohibited without the prior
written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2015
IMPORTANT:
READ CAREFULLY BEFORE USE
KEEP FOR LATER REFERENCE
Table of contents
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 1
1 About these operating instructions...................................................3
1.1 Scope of application of the operating instructions.................................3
1.2 For whom are these operating instructions intended? ..........................3
1.3 Representational conventions – Symbols and characters ....................4
1.4 Other documents...................................................................................4
1.5 Liability ..................................................................................................5
1.5.1 Transportation.......................................................................................5
1.5.2 Intended use..........................................................................................5
2 Performance description....................................................................7
2.1 Declaration of conformity.......................................................................8
2.2 Additional equipment.............................................................................8
2.3 Technical data.......................................................................................9
2.4 Control panel OP7000.........................................................................10
2.5 Tape unwinder (610 only)....................................................................10
3 Safety instructions............................................................................13
3.1 Basic safety instructions......................................................................13
3.2 Signal words and icons symbols in warnings......................................15
4 Device description ............................................................................19
5 Operation ...........................................................................................21
5.1 Switching on the sewing machine.......................................................22
5.2 Switching on the sewing lamp.............................................................23
5.3 Preparing the sewing machine for operation.......................................24
5.4 Inserting and replacing the needle......................................................25
5.5 Threading the needle thread...............................................................26
5.6 Threading the looper thread................................................................29
5.7 Adjusting the thread quantity, thread tension and seam appearance .32
5.7.1 Thread types and seam appearance...................................................32
5.7.2 Adjusting the thread tension................................................................32
5.7.3 Adjusting the needle thread quantity...................................................33
5.7.4 Adjusting the looper thread quantity....................................................34
5.8 Inserting tape (610 only)......................................................................37
5.8.1 Feeding the tape .................................................................................40
5.9 Setting the sewing foot pressure.........................................................40
5.10 Lifting the sewing foot..........................................................................42
5.11 Locking the sewing foot in the upper position .....................................43
5.12 Sewing.................................................................................................44
5.13 Maintenance........................................................................................46
5.13.1 Cleaning ..............................................................................................46
5.13.2 Checking the pneumatic system .........................................................48
5.13.3 Oil lubrication.......................................................................................50
Table of contents
Operating Instructions 610-01/630-01 - 02.0 - 08/20152
5.14 Customer service ................................................................................55
6 Setup ..................................................................................................57
6.1 Scope of delivery.................................................................................57
6.2 Removing the transport securing devices ...........................................57
6.3 Installation...........................................................................................58
6.3.1 Installing the reel stand .......................................................................58
6.3.2 Testing the table plate.........................................................................60
6.4 Setting the working height...................................................................60
6.4.1 Electrical connection ...........................................................................61
6.4.2 Checking the mains voltage................................................................61
6.4.3 Pneumatic connection.........................................................................62
6.5 Sewing test..........................................................................................63
6.6 Foot pedal position..............................................................................64
7 Settings via software ........................................................................67
7.1 Control panel OP7000.........................................................................67
7.2 Switching on the sewing machine.......................................................68
7.3 Controller operating modes.................................................................68
7.4 General operation of the controller......................................................69
7.4.1 Inputting numerical values...................................................................69
7.4.2 Inputting text........................................................................................71
7.5 Manual mode MAN..............................................................................73
7.5.1 Adjustable parameters in MAN mode..................................................74
7.5.2 Sewing process...................................................................................77
7.6 Automatic mode AUTO .......................................................................78
7.6.1 Adjustable parameters AUTO .............................................................79
7.6.2 Sewing process...................................................................................85
7.7 Programming mode.............................................................................87
7.7.1 Edit existing program (EDIT)...............................................................88
7.7.2 Create new program (PROGRAMMING)............................................93
7.7.3 Copying a seam program..................................................................103
7.7.4 Deleting a seam program..................................................................103
7.7.5 Correcting length (LENGTH CORRECTION)....................................104
7.8 Service mode SERVICE....................................................................105
8 Decommissioning ...........................................................................107
9 Packing, transportation ..................................................................109
10 Disposal ...........................................................................................111
11 Appendix..........................................................................................113
About these operating instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 3
1 About these operating instructions
These operating instructions for the 610-01/630-01 sewing ma-
chines have been compiled with the utmost care. They contain
information and notes to make long-term and reliable operation
possible.
Should you notice any discrepancies or if you have improvement
req
uests, then we would be glad to receive your feedback,
5.14 Customer service, p. 55.
Please regard the operating instructions as part of the product and
keep them in a safe place where they can be easily accessed.
Read the operating instructions completely prior to using the
machine for the first time. Only pass the product on to third parties
together with the operating instructions.
1.1 Scope of application of the operating
instructions
These operating instructions describe the setup and intended use
of the 610-01/630-01 sewing machines.
1.2 For whom are these operating instructions
intended?
The operating instructions are intended for:
Operating personnel:
This group of employees has been trained in operating
the machine and can access the operating instructions.
S
pecifically, 5 Operation,
p. 21 is important for this
group of employees.
Specialized staff:
This group of employees has the appropriate technical
train
ing allowing them to perform maintenance on the
machine or to repair faults. Specifically, 6 Setup, p. 57
is important for the specialized staff.
Service instructions are supplied separately.
With regard to minimum qualification and other requirements to
b
e met by the personnel, please also refer to 3 Safety instruc-
tions, p. 13.
About these operating instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/20154
1.3 Representational conventions – Symbols
and characters
Various items of information are depicted or highlighted in these
operating instructions by the following characters to make them
easier to understand:
Safety Important warnings for the user of the mach
ine are specifically
marked. Because safety constitutes an area of major importance,
hazard symbols, levels of risk, and their signal words are described
separately in Chapter 3 Safety instructions, p.
13.
Location
in
formation
Information on where something is positioned using the terms
“right” or “left” must always be regarded from the operator’s point
of view if the figure gives no other obvious indication for determin-
ing the location.
1.4 Other documents
The device contains built-in components from other manufactur-
ers. The respective manufacturers have carried out hazard as-
sessments for these purchased parts
and confirmed compliance
of the design with the applicable European and national regula-
tions. The intended use of the built-in components is described in
the corresponding manuals of the manufacturers.
Symbol/character Meaning
Lists are identified by bullet points.
1.
2.
Instructions are numbered and have to be performed
in the specified order.
References to further information in these operating
instructions or other documents are identified by
this symbol.
About these operating instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 5
1.5 Liability
All information and notes in these operating instructions have been
compiled in accordance with the latest technology and the appli-
cable standards and regulations.
The manufacturer cannot be held liable for any damage due to:
Damage during transport
Failure to observe the operating instructions
Improper use
Unauthorized modifications to the machine
The deployment of untrained personnel
Using unapproved spare parts
1.5.1 Transportation
Dürkopp Adler cannot be held liable for any damage during trans-
port. Check the delivered product immediately after receiving it.
Re
port any damage to the last transport manager. This also
applies if the packaging is not damaged.
Keep the machines, devices and packaging material in the
co
ndition they were in at the time when the damage was identified.
This secures any
claims towards the transport company.
Report all other complaints to Dürkopp Adler immediately after
re
ceiving the product.
1.5.2 Intended use
Sewing machine 610
The Dürkopp Adler 610 is for smooth sewing or incorporating
ful
lness into the upper and/or lower material layer.
This sewing machine is optimized with grading logic for the pro-
grammed pre-ruffing of sleeves (sleeve crown) and programmed
tap
ing of armholes, necklines etc. Sewing on tape requires
a needle strength of 70-130 Nm.
Sewing machine 630
The Dürkopp Adler 630 is for smooth sewing or incorporating
ful
lness into the upper and/or lower material layer.
About these operating instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/20156
This sewing machine is optimized with grading logic for the pro-
grammed pre-ruffing of sleeves (sleeve crown). It is equipped with
the E1 fitting for pre-ruffing, edge stop, maintenance unit and
pneumatic connection package.
General information
The sewing machines are only intended for working with dry
materia
l. The material may not contain any hard objects.
The seam is produced using core spun threads, polyester fibers,
o
r cotton threads.
The sewing machines are intended for industrial use.
The sewing machines may only be set up and operated in dry
co
nditions on well-maintained premises. If the sewing machines
are operated on premises that are not dry and well-maintained,
then further measures may be required which must be compatible
with EN 60204-31:1999.
Only authorized/trained persons may work on the sewing
mach
ines.
The manufacturer will not be held l
iable for damage resulting from
improper use.
Danger due to high voltage, crushing and sharp
objects.
Improper use can result in injuries.
Please follow all instructions in the manual.
WARNING
Improper use could result in material damage.
Please follow all instructions in the manual.
ATTENTION
Performance description
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 7
2 Performance description
Single needle, flat bed, double chain stitch, crossline sewing
machine with stitch type 401 and differential bottom and top feed.
Suitable for smooth sewing and/or integration of fullness into
the sewing material.
Sewing machine 610
The Dürkopp Adler 610 is a sewing machine for pre-ruffing and
se
wing on tape. The tape is supplied automatically to the fabric
support surface by a tape unwinder.
Sewing machine 630
The Dürkopp Adler 630 is a sewing machine for pre-ruffing
sl
eeves (sleeve crowns) with grading logic.
Common features
Stitch type 401.
•32 mm needle stroke for light to moderately heavy material.
Stitch length maximum 4 mm, adjustable via the stepper motor.
Differential bottom feed up to maximum 6 mm, adjustable
vi
a the stepper motor.
Differential top feed up to maximum 8 mm, adjustable via the
step
per motor.
Sews forwards only.
Electronically controlled needle and looper thread tension and
au
tomatic adjustment of the looper thread quantity to the stitch
length for optimal stitch formation, including for looser stitching.
• Sewing foot top feed with automatic stroke adjustment for
di
fferent material strengths.
Equipped with drive motor mounted on the sewing machine.
With electropneumatic sewing foot lifting and electropneumatic
th
read cutter for needle and looper thread.
Performance description
Operating Instructions 610-01/630-01 - 02.0 - 08/20158
2.1 Declaration of conformity
The sewing machines comply with the European regulations spec-
ified in the declaration of conformity or in the in
stallation declara-
tion.
2.2 Additional equipment
Using a flexible system of additional equipment, the sewing ma-
chines can be equipped optimally and cost-effectively to suit the
rel
evant application.
Standard equipment
Optional equipment
Part no. Additional equipment
610-
01
630-
01
0176 590044 Tape unwinder for tension-free feeding
of t
apes.
0176 590064 Tape feeding and cutting device. The
tape is automatically fed and cut.
De
pending on the seam program,
either from the start of the seam to the
end
or in programmed lengths at pro-
grammed points of a seam.
9780 000108 Maintenance unit WE-8
9805 791113 USB stick
9822 510002 Halogen sewing lamp for table
mounting
9822 510011 Table clamp
9880 001010 Sewing lamp mounting kit
9880 610001 OP7000 with holder
Performance description
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 9
2.3 Technical data
Noise emission
Workplace-specific emission value as per DIN EN ISO 10821:
Lc =78 dB (a) +/- 1,48 dB (A) at
Stitch length: 3 mm
Sewing foot stroke: 0 mm
Number of stitches: 3000 min
-1
Sewing material: 2-layer material G1 DIN 23328
0797003031 Pneumatic connection package,
comprising connection hose 5 m long,
hose sle
eves, coupling socket and
coupling plug
N900 012015 Edge stop, right
Technical data 610-01 630-01
Sewing stitch type 401 Double chain stitch
Looper type Crossline
Number of needles 1
Needle system 934 RG
Needle strength [Nm] 70-130
Max. sewing thread thickness
(c
ore spun thread)
70 / 3
Stitch length, forwards only [mm] 1-4
Feed length maximum for diff. feed [mm] 6
Feed length maximum for feed foot [mm] 8
Maximum number of stitches [rpm] 5000
Part no. Additional equipment
610-
01
630-
01
Performance description
Operating Instructions 610-01/630-01 - 02.0 - 08/201510
2.4 Control panel OP7000
The following settings are performed using the OP7000 control
panel:
Parameter settings for sewing seams.
Programming, saving and managing seam programs.
Switching from manual sewing to automatic sewing.
2.5 Tape unwinder (610 only)
With the tape unwinder, the
Dürkopp Adler
610 can be used to
tape armholes, necklines etc.
The tape feed guides the tape automatically during sewing. The
t
ape unwinder makes it possible to sew the tape without ten-
sion.
After a pre-programmed seam length, the tape cutter cuts the
t
ape in the seam. The tape does not therefore project beyond
the fabric edges.
Replaceable pressure feet make it possible to work with
3 different tape widths.
Number of stitches on delivery [rpm] 3200 (recommended
number of stitches)
Needle stroke [mm] 32
Sewing foot stroke during lifting [mm] 9
Operating pressure [bar] 6
Air consumption [NL per working cycle] 0.1
Length, width, height (packaging) [mm] 1350 / 900 /
1250
1350 / 900 /
11
00
Weight of the upper section [kg] 60 54
Total weight (upper section, accessory pack,
mot
or controller, packaging) [kg]
114 108
Rated voltage [V/Hz] 230 V, 50/60 Hz
Rated power [kVA]
0.5
Technical data 610-01 630-01
Performance description
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 11
Taping can be performed in both automatic and manual modes.
Performance description
Operating Instructions 610-01/630-01 - 02.0 - 08/201512
Safety instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 13
3 Safety instructions
This section contains basic instructions for your safety. Read the
instructions carefully before setting up or operating the sewing
machine. Make sure to follow the information included in the safety
instructions. Failure to do this can result in serious injury and
damage to the machine.
3.1 Basic safety instructions
The sewing machine may only be used as described in these
operating instructions.
The operating instructions must be available at the machine’s
l
ocation at all times.
Work on live components and equipment is prohi
bited. Exceptions
are defined in the specifications in DIN VDE 0105.
For the following work, the machine must be disconnected from
the
power supply using the main switch or by disconnecting
the power plug:
Replacing the needle or other sewing tools
Leaving the workplace
Performing maintenance work and repairs
Missing or faulty spare parts could impair safety and damage
the machine. Therefore only use original spare parts from
the manufacturer.
Transportation Use a lifting carriage or forklift to transport the machine.
Ra
ise the machine max. 20 mm and secure it against slipping off.
Setup The connecting cable must have a power plug approved in
the specific country. The power plug may only be connected
to the power cable by a qualified specialist.
Safety instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/201514
Operator’s
obligations
Observe the country-specific safety and accident prevention reg-
ulations and the legal regulations concerning industrial safety and
the protection of the environment.
All warnings and safety signs on the machine must always be in
l
egible condition and may not be removed. Missing or damaged
labels must be replaced immediately.
Requirements
to be met by
the personnel
The machine may only be set up by qualified specialists.
Maintenance work and repairs may only be carried out by qualified
specialists.
Work on electrical equipment may only be carried out by qualified
specialists.
Only authorized persons may work on
the machine. Every person
who works on the machine must first have understood the oper-
ating instructions.
Operation Inspect the machine while in use for any externally visible damage.
Interrup
t your work if you notice any changes to the machine.
Report any changes to your supervisor. A damaged machine must
not be used any further.
Safety
equipment
Safety equipment may not be removed or put out of service. If this
cannot be avoided for a repair operation, the safety equipment
must be refitted and put back into service immediately afterward.
Safety instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 15
3.2 Signal words and icons symbols in warnings
Warnings in the text are distinguished by color bars.
The color scheme is oriented towards the severity of the danger.
Sig
nal words specify the severity of a danger:
Signal words Signal words and the hazard they describe:
Symbols In the case of danger to personnel, the following symbols indicate
the
type of hazard:
Signal word Hazard
DANGER Resulting in death or serious injury.
WARNING Death or serious injury possible.
CAUTION Moderate to minor injuries possible.
ATTENTION Material damage possible.
Symbol Type of danger
General danger
Danger due to electric shock
Danger due to sharp objects
Danger due to crushing
Safety instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/201516
Examples Examples of the layout of the warnings in the text:
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
will result in serious injury or even death if the warn-
ing is not complied with.
DANGER
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
could result in serious injury or even death if the
warning is not complied with.
WARNING
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
could result in moderate or minor injury if the warn-
ing is not complied with.
CAUTION
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that could re-
sult in material damage if the warning is not complied with.
ATTENTION
Safety instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/2015 17
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
could result in environmental damage if the warn-
ing is not complied with.
CAUTION
Safety instructions
Operating Instructions 610-01/630-01 - 02.0 - 08/201518
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DURKOPP ADLER 610-01 Owner's manual

Category
Sewing machines
Type
Owner's manual
This manual is also suitable for

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