GrandStand Mower, With 122cm Rear Discharge TURBO FORCE Cutting Unit

Toro GrandStand Mower, With 122cm Rear Discharge TURBO FORCE Cutting Unit User manual

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FormNo.3431-889RevA
GrandStand
®
Mower
With122cmRearDischargeTURBOFORCE
®
CuttingUnit
ModelNo.74542TE—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3431-889*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
Introduction
Thisrotary-blade,stand-onlawnmowerisintended
tobeusedbyprofessional,hiredoperators.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawnsonresidentialorcommercialproperties.Using
thisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g235457
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
ProductOverview.....................................................8
Controls.............................................................8
Specications....................................................9
Attachments/Accessories...................................9
BeforeOperation.................................................10
BeforeOperationSafety...................................10
AddingFuel......................................................10
PerformingDailyMaintenance...........................11
BreakinginaNewMachine...............................11
UsingtheSafety-InterlockSystem.....................11
DuringOperation.................................................12
DuringOperationSafety...................................12
OperatingtheParkingBrake.............................13
OperatingtheMower-Blade-ControlSwitch
(PTO)............................................................14
OperatingtheThrottle.......................................14
OperatingtheChoke........................................14
OperatingtheIgnitionSwitch............................15
StartingtheEngine...........................................15
ShuttingOfftheEngine.....................................16
OperatingthePlatform......................................16
DrivingForwardorBackward............................17
AdjustingtheHeight-of-Cut...............................18
UsingWeights..................................................19
AfterOperation....................................................19
AfterOperationSafety......................................19
UsingtheFuel-ShutoffValve.............................19
PushingtheMachinebyHand..........................20
TransportingtheMachine.................................20
Maintenance...........................................................22
MaintenanceSafety..........................................22
RecommendedMaintenanceSchedule(s)...........22
Pre-MaintenanceProcedures..............................24
ReleasingtheCushionforRearAccess............24
OpeningtheEngineGuardandGuard
Extension......................................................24
ClosingtheEngineGuardandGuard
Extension......................................................25
RemovingtheLeftBeltCover...........................26
RemovingtheRightBeltCover.........................27
InstallingtheRightBeltCover...........................28
InstallingtheLeftBeltCover.............................29
Lubrication..........................................................30
GreasingtheMachine.......................................30
GreasingtheT orsionIdler.................................30
GreasingtheFrontCasterPivots......................31
GreasingtheCaster-WheelHubs.....................31
GreasingtheMotionControls...........................32
EngineMaintenance...........................................32
EngineSafety...................................................32
ServicingtheAirCleaner..................................32
ServicingtheEngineOil....................................33
ServicingtheSparkPlug...................................35
CheckingtheSparkArrester.............................36
FuelSystemMaintenance...................................37
DrainingtheFuelT ank......................................37
RemovingtheFuelTank...................................37
ReplacingtheFuelFilter...................................38
ElectricalSystemMaintenance...........................38
ElectricalSystemSafety...................................38
ServicingtheBattery.........................................38
ServicingtheFuses..........................................40
DriveSystemMaintenance..................................41
AdjustingtheTracking......................................41
CheckingtheTirePressure...............................41
AdjustingtheCaster-PivotBearing...................42
ServicingtheCasterWheelsand
Bearings........................................................42
RemovingtheClutchShim...............................43
CheckingtheWheel-LugNuts..........................44
CoolingSystemMaintenance..............................45
CleaningtheAir-IntakeScreen.........................45
CleaningtheCoolingSystem............................45
BrakeMaintenance.............................................45
TestingtheParkingBrake.................................45
AdjustingtheBrakes.........................................45
BeltMaintenance................................................46
CheckingtheBelts............................................46
ReplacingtheMower-DeckBelt........................46
ReplacingtheTransmissionBelt......................47
ControlsSystemMaintenance.............................48
AdjustingtheMotion-ControlLevers.................48
HydraulicSystemMaintenance...........................49
HydraulicSystemSafety...................................49
HydraulicSystemSpecications.......................49
CheckingtheHydraulicFluid............................49
ReplacingtheHydraulicFluidand
Filters............................................................49
BleedingtheHydraulicSystem.........................50
MowerDeckMaintenance....................................51
ServicingtheCuttingBlades.............................51
LevelingtheMowerDeck..................................53
AdjustingtheDeck-LiftSpring...........................55
Cleaning..............................................................56
CleaningundertheMower................................56
DisposingoftheWaste.....................................56
Storage...................................................................56
StorageSafety..................................................56
CleaningandStorage.......................................56
Troubleshooting......................................................58
Schematics.............................................................60
3
Safety
Thismachinehasbeendesignedinconsideration
withENISO5395.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepclearofthedischargeopening.
Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
Stopthemachine,shutofftheengine,andremove
theignitionkeybeforeservicing,fueling,or
uncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibleandarelocatednearareasofpotentialdanger.
Replaceeverydamagedormissingdecal.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway.
2.Nore,openames,or
smoking
7.Weareye
protection—explosive
gasescancauseblindness
andotherinjuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
severeburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
4
decal116-8775
116-8775
1.ReadtheOperator’s
Manual.
2.Warning—lltothebottom
ofthellerneck;donot
overllthetank.
decal131-3507
131-3507
1.ReadtheOperator's
Manual.
2.Belttensioner
decal131-3521
131-3521
1.Heightofcut
decal131-3524
131-3524
1.ReadtheOperator's
Manual.
3.Fluidlevel
2.Transmissionuid
131-3528
15A 15A 10A
7.5A
decal131-3528
131-3528
1.Keyswitch—15A
3.Powertakeoff(PTO)—10
A
2.Accessoryport—15A
4.Infocenter—7.5A
decal131-3536
131-3536
1.Battery4.Parkingbrake
2.Time5.Engine—start
3.Powertakeoff(PTO)
6.Engagethehandlebars.
5
decal133-4641
133-4641
1.Warning—donotcarrypassengers.
decal133-4665
133-4665
1.Tippinghazard—donotoperateupslopesgreaterthan10°;
donotoperateacrossslopesgreaterthan15°.
decal136-0505
136-0505
1.Tirepressure
5.Engineairlter
2.Operatinghours
check/change
6.Engineoil
3.Transmissionuid7.ReadtheOperator’s
Manualbeforeperforming
maintenance.
4.Check
decal139-5557
139-5557
1.Thrownobject
hazard—keepbystanders
away.
3.Entanglementhazard,
belt—stayawayfrom
movingparts;keepall
guardsandshieldsin
place.
2.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
6
decal131-3525
131-3525
1.Disengagetheparkingbrake.5.Fast
2.Engagetheparkingbrake.6.Engine—speed
3.EngagethePTO.7.Slow
4.DisengagethePTO.
decal131-3526
131-3526
1.Powertakeoff(PTO)—disengaged
5.Reverse
2.Fast6.Tractiondrive
3.Slow
7.Engagethehandles.
4.Neutral
decal139-5556
139-5556
1.Warning—readtheOperator’sManual.
5.Thrownobjecthazard—keepbystandersaway.
2.Warning—donotoperatethemachineunlessyouaretrained.
6.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeybeforeleavingthemachineorperforming
maintenance.
3.Warning—wearhearingprotection.7.Tippinghazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine;
backuptheramp(inreverse)anddriveforwardofftheramp.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
8.Tippinghazard—donotoperatethemachineneardrop-offsor
water;stayawayfromdrop-offs.
7
ProductOverview
g273599
Figure3
1.Frontcasterwheel
6.Operatorcushion
2.Engine7.Fueltank
3.Controlpanel8.Platform(downposition)
4.Motion-controllevers9.Battery
5.Hydraulictank10.Mowerdeck
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g031182
Figure4
1.Fuelcap
8.Height-of-cutlever
2.Chokecontrol9.Height-of-cutpin
3.Parking-brakelever
10.Platformlatch
4.Hydraulic-tankcap11.Rightmotion-controllever
5.Hourmeter
12.Power-takeoffswitch
(PTO)
6.Keyswitch
13.Leftmotion-controllever
7.Throttlecontrol
Power-TakeoffSwitch(PTO)
Usethepower-takeoffswitch(PTO)toengageand
disengagemowerbladesorstartandstoppowered
attachments(Figure4);refertoOperatingthe
Mower-Blade-ControlSwitch(PTO)(page14).
8
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).
g216020
Figure5
1.Safety-interlocksymbols
3.Hourmeter
2.Batterylight
Safety-InterlockIndicators
Symbolsonthehourmeterindicatewithablack
trianglethattheinterlockcomponentisinthecorrect
position(Figure5).
Battery-IndicatorLight
IfyouturnthekeytotheONpositionforafew
seconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenyouturnthekeytothe
ONpositionandwhenthechargeisbelowthecorrect
operatinglevel(Figure5).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure4).
ChokeControl
Usethechokecontroltostartacoldengine.Pullthe
chokecontroluptoengageit.Pushdownonthe
chokecontroltodisengageit.
Blade-ControlSwitch(PTO)
Usetheblade-controlswitch(PTO)toengageand
disengagethemowerblades(Figure4).
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page15).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor
storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page19).
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Cuttingwidth122cm(48inches)
Width
127cm(50inches)
Lengthwithplatformdown191cm(75inches)
Lengthwithplatformup155cm(61inches)
Height
122cm(48inches)
Weight
415kg(915lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
9
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopletooperate
themachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefor
trainingalloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagethatmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
10
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
1.Parkthemachineonalevelsurface,disengage
thePTO,movethemotion-controlleverstothe
NEUTRAL-LOCKposition,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Cleanaroundthefuel-tankcapandremovethe
cap.
4.Fillthefueltanktothebottomofthellerneck.
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
5.Installthefuel-tankcapsecurely.Wipeupany
spilledfuel.
g038312
Figure6
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page22).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedly,causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtoprevent
PTOfromengagingunlessyoudo1ofthefollowing:
Moveeithermotion-controllevertothecenter,
unlockedposition.
PullthePTOswitchtotheONposition.
Thesafety-interlocksystemisdesignedtostop
theblades/attachmentifyoumoveorrelease
bothmotion-controlleversintotheNEUTRAL-LOCK
position.
Thehourmeterhassymbolstonotifytheuser
wheneachinterlockcomponentisinthecorrect
position.Whenthecomponentisinthecorrect
position,atrianglelightsupinthecorresponding
square(Figure7).
g031282
Figure7
1.Thetriangleslightupwhentheinterlockcomponentsare
inthecorrectposition.
11
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.
Note:Ifthesafetysystemdoesnotoperateas
describedbelow,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.
1.Starttheengine;refertoStartingtheEngine
(page15).
2.Movethemotion-controlleverstothecenter,
unlockedposition.
Note:Theblades/attachmentshouldstopand
theengineshouldstoprunning.
3.Starttheengineanddisengagetheparking
brake.
4.Moveeithermotion-controllevertothecenter,
unlockedposition.
5.Continueholdingthemotion-controlleverinthe
center,unlockedposition,pulluponthePTO
switch,andreleasetheswitch.
Note:Theclutchandblades/attachmentshould
engage.
6.Moveorreleasethemotion-controlleversinto
theNEUTRAL-LOCKposition.
Note:Theblades/attachmentshouldstopand
theengineshouldcontinuetorun.
7.PushthePTOswitchdownandmoveeither
motion-controllevertothecenter,unlocked
position.
8.Continueholdingthemotion-controlleverinthe
center,unlockedposition,pulluponthePTO
switch,andreleasetheswitch.
Note:Theclutchandblades/attachmentshould
engage.
9.PushthePTOswitchdowntotheOFFposition.
Note:Theblades/attachmentshouldstop.
10.Withtheenginerunning,pullupthePTO
switchandreleaseitwithoutholdingeither
motion-controllevertothecenter,unlocked
position.
Note:Theblades/attachmentshouldnot
engage.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin
wetconditions.
Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.
Ensurethatyouhavegoodfootingwhileusingthis
machine,especiallywhenbackingup.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall
times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
Stopthebladeswheneveryouarenotmowing.
Stopthemachine,removetheignitionkey,and
waitforallmovingpartstostopbeforeinspecting
themowerdeckorattachmentafterstrikingan
objectorifthereisanabnormalvibrationinthe
machine.Makeallnecessaryrepairsbefore
resumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
12
Disengagethecuttingunitandshutofftheengine
beforeadjustingtheheightofcut(unlessyoucan
adjustitfromtheoperatingposition).
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do
thefollowing:
Parkthemachineonalevelsurface.
Disengagethepowertake-off.
Engagetheparkingbrake.
Shutofftheengineandremovetheignitionkey.
Waitforallmovingpartstostop.
Shutoffthemachineanddisengagethedriveto
thecuttingunitinthefollowingsituations:
Beforefueling
Beforeclearingblockages
Beforechecking,cleaning,ormaintainingthe
cuttingunit
Afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthecuttingunitfor
damageandmakerepairsbeforestartingand
operatingthemachine
Beforeleavingtheoperatingposition
Donotusethemachineasatowingvehicle.
Useonlyaccessoriesandattachmentsapproved
byTheT oro®Company.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Youareresponsibleforsafeslope
operation.Operatingthemachineonanyslope
requiresextracaution.Beforeusingthemachine
onaslope,dothefollowing:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.
Operateacrossslopes,neverupanddown.Avoid
operationonexcessivelysteeporwetslopes.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches,
embankments,water,orotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalk-behind
machineorahandheldtooltooperateinthese
areas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steeringorstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopesordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.T all
grasscanhideobstacles.Uneventerraincould
overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments.Thesecanchangethestabilityof
themachineandcausealossofcontrol.Follow
directionsforcounterweights.
Ifyoulosecontrolofthemachine,stepoffand
awayfromthedirectionoftravelofthemachine.
OperatingtheParking
Brake
Alwaysengagetheparkingbrakewhenyoushutoff
themachineorleaveitunattended.Beforeeachuse,
checktheparkingbrakeforproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit;
refertoAdjustingtheBrakes(page45).
Pulltheparking-brakeleverrearwardtoengageit
(Figure8).
Pushtheparking-brakeleverforwardtodisengageit.
g009465
Figure8
1.Parkingbrake—engaged2.Parking
brake—disengaged
13
Operatingthe
Mower-Blade-Control
Switch(PTO)
Usetheblade-controlswitch(PTO)inconjunctionwith
themotion-controlleverstoengageanddisengage
themowerblades.
EngagingtheMowerBlades(PTO)
g031592
Figure9
DisengagingtheMowerBlades
(PTO)
Figure10andFigure11show2waystodisengage
themowerblades.
g009174
Figure10
g031593
Figure11
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweenFASTand
SLOWpositions(Figure12).
AlwaysusetheFASTpositionwhenengagingthePTO.
g008946
Figure12
OperatingtheChoke
Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke
beforeusingthekeyswitch(Figure13).
2.Pushdownthechokeknobtodisengagethe
chokeaftertheenginehasstarted(Figure13).
g008959
Figure13
1.ONposition2.OFFposition
14
OperatingtheIgnition
Switch
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.
Note:Youmayneedtorepeatthecycleforstarting
theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.
g031239
Figure14
g031281
Figure15
StartingtheEngine
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.
Note:Youmayneedtorepeatthecycleforstarting
theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.
g273672
Figure16
15
ShuttingOfftheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovethekeyandengagethe
parkingbrakewhenleavingtheoperators
position.
Lettheengineidleatslowthrottle(turtle)for60
secondsbeforeturningthekeyswitchtotheOFF
position.
g030982
Figure17
Important:Makesurethatthefuel-shutoffvalve
isclosedbeforetransportingorstoringthe
machinetopreventafuelleak.Beforestoringthe
machine,disconnectthesparkplug(s)toprevent
thepossibilityofaccidentalstarting.
OperatingthePlatform
Youcanusethemachinewiththeplatforminthe
upordownposition.Itisyourpreferenceonwhich
positiontouse.
WARNING
Theoperatorplatformisheavyandmaycause
injurywhenyouraiseorlowerit.Carefully
lowerorraisetheoperatorplatform,as
suddenlydroppingitcouldinjureyou.
Donotputyourhandsorngersinthe
platform-pivotareawhenloweringor
raisingtheoperatorplatform.
Makesurethattheplatformissupported
whenyoupullthelatchpinout.
Makesurethatthelatchsecuresthe
platformwhenfoldingitup.Pushittight
againstthecushionforthelatchpinto
lockintoplace.
Keepbystandersawayfromthemachine
whenraisingorloweringtheplatform.
OperatingtheMachinewiththe
PlatformUp
Operatethemachinewiththeplatformupforthe
followingconditions:
Usingthemachineneardrop-offs
Usingthemachineinsmallareaswherethe
machineistoolarge
Areaswithlow-hangingbranchesorobstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformup
sothatthelatchpinandknoblockitintoplace.Push
ittightagainstthecushionforthelatchpintolockit
intoplace.
OperatingtheMachinewiththe
PlatformDown
Operatethemachinewiththeplatformdownforthe
followingconditions:
Usingthemachineinmostareas
Drivingacrossslopes
Drivingdownslopes
Tolowertheplatform,pushtheplatformforward
againstthecushiontoreleasepressureonthelatch
pin,thenpulltheknoboutandlowertheplatform
(Figure18).
16
g031026
Figure18
1.Platformup
3.Pulltheknobouttorelease
theplatform.
2.Platformdown
DrivingForwardor
Backward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFASTpositionforbest
performance.
Important:Backthemachineovercurbs,1wheel
atatime;drivingitforwardovercurbscould
damagethemachine.
CAUTION
Themachinecanspinveryrapidly,andyou
maylosecontrolofthemachine,causing
personalinjurytoyouanddamagetothe
machine.
Slowdownthemachinebeforemakingsharp
turns.
DrivingForward
1.Disengagetheparkingbrake;refertoOperating
theParkingBrake(page13).
2.Movethemotion-controlleverstothecenter,
unlockedposition.
g030983
Figure19
1.Frontreferencebar
4.Rightcontrollever
2.Leftcontrollever
5.Rightcontrolleverinthe
NEUTRAL-LOCKposition
3.Rearreferencebar6.Leftcontrolleverinthe
NEUTRAL-LOCKposition
3.Slowlypushthemotion-controlleversforward
(Figure20).
Note:Theengineshutsoffifyoumovea
motion-controlleverwhiletheparkingbrakeis
engaged.
Note:Thefartheryoumovethemotion-control
leversineitherdirection,thefasterthemachine
movesinthatdirection.
Note:T ostop,pullthemotion-controllevers
backtotheNEUTRALposition.
17
g273674
Figure20
DrivingBackward
1.Movebothmotion-controlleverstothecenter,
unlockedposition.
2.Slowlypullthemotion-controlleversrearward
(Figure21).
g273673
Figure21
AdjustingtheHeight-of-Cut
Theheight-of-cutcanbeadjustedfrom38to127mm
(1-1/2to5inches)in6mm(1/4inch)increments.
Note:Usingaheight-of-cutunder51mm(2inches)
increasesthewearonthemower-deckbelt.Usea
height-of-cutthatisgreaterthan51mm(2inches)
wheneverpossible.
g267253
Figure22
18
UsingWeights
Installweightstoimprovebalance.Youcanaddor
removeweightstocreateoptimizedperformance
underdifferentoperatingconditionsandforyour
preference.
Addorremoveweights1atatimeuntilyou
achievethedesiredhandlingandbalance.
RefertotheOperatorsManualofattachmentsfor
recommendedweights.
Note:ContactanAuthorizedServiceDealertoorder
aweightkit.
WARNING
Excessiveweightchangescanaffectthe
handlingandoperationofthemachine.
Thiscouldcauseseriousinjurytoyouor
bystanders.
Makeweightchangesinsmallincrements
only.
Evaluatethemachineaftereachweight
changetoensurethatyoucanoperatethe
machinesafely.
AfterOperation
AfterOperationSafety
GeneralSafety
Alwaysshutoffthemachine,removetheignition
key,waitforallmovingpartstostop,andallow
themachinetocoolbeforeadjusting,servicing,
cleaning,orstoringit.
Cleangrassanddebrisfromthecuttingunits,
mufers,andenginecompartmenttohelpprevent
res.Cleanupoilorfuelspills.
Shutoffthefuelbeforestoringortransportingthe
machine.
DisengagethePTOwheneveryouaretransporting
ornotusingthemachine.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Usefull-widthrampsforloadingthemachineinto
atrailerortruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
UsingtheFuel-Shutoff
Valve
Closethefuel-shutoffvalvefortransport,maintenance,
andstorage(Figure23).
Ensurethatthefuel-shutoffvalveisopenwhen
startingtheengine.
g273676
g031238
Figure23
1.ONposition2.OFFposition
19
PushingtheMachineby
Hand
Thebypassvalvesallowyoutopushthemachineby
handwithouttheenginerunning.
Important:Alwayspushthemachinebyhand.
Donottowthemachine,becausehydraulic
damagemayoccur.
Important:Donotstartoroperatethemachine
withthebypassvalvesopen.Damagetosystem
mayoccur.
g030984
Figure24
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthe
machine.Useafull-widthramp.Ensurethatthetrailer
ortruckhasallthenecessarybrakes,lighting,and
markingasrequiredbylaw.Pleasecarefullyreadall
thesafetyinstructions.Knowingthisinformationcould
helpyouorbystandersavoidinjury.Refertoyour
localordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidents,causingpersonal
injury.
Donotdrivethemachineonapublicstreet
orroadway.
SelectingaTrailer
WARNING
Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure25).
Useonlyafull-widthramp;donotuse
individualrampsforeachsideofthe
machine.
Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.
20
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