KONVEKTA KL80T Operating Instructions Manual

Brand: KONVEKTA

Model: KL80T

Type: Operating Instructions Manual

This manual is also suitable for

Konvekta AG

Konvekta AGKonvekta AG

Konvekta AG

Am Nordbahnhof 5

34613 Schwalmstadt

Germany

 +49 ( 0 ) 66 91 / 76 – 0

 +49 ( 0 ) 66 91 / 76 - 200

 [email protected]

www.konvekta.com

Operating Instru

Operating InstruOperating Instru

Operating Instruc

ction

tiontion

tion

for KONVEKTA

for KONVEKTAfor KONVEKTA

for KONVEKTA

Air Conditi

Air ConditiAir Conditi

Air Conditio

oning units

ning unitsning units

ning units

KL60

KL60 KL60

KL60

up to

up toup to

up to

KL85T

KL85T KL85T

KL85T

with control KS310

with control KS310with control KS310

with control KS310

R134a

R134aR134a

R134a

24 Volt DC

24 Volt DC24 Volt DC

24 Volt DC

Versions:

Versions:Versions:

Versions:

− Recirculated Air

− Fresh Air

− Heating

ID#: B

ID#: BID#: B

ID#: BBA

BABA

BA-

-KL60T12AE

KL60T12AEKL60T12AE

KL60T12AE

Version: A01

Version: A01Version: A01

Version: A01

BAKL60T12AE Edition: 30.01.2012

Page: 2/15

Contents

ContentsContents

Contents

Page:

Page:Page:

Page:

• Introduction

IntroductionIntroduction

Introduction................................

................................................................

.........................................................

..................................................

......................... 3

• Information on the operating instructions

Information on the operating instructionsInformation on the operating instructions

Information on the operating instructions ................................

................................................................

.....................................

..........

..... 4

1.1.

1.Technical data

Technical dataTechnical data

Technical data................................

................................................................

..........................................................

....................................................

.......................... 5

1.1.Air conditioning units KL60 (T), KL65 (T), KL70T, KL80T ..............................................................................5

1.2.Pressure Switch............................................................................................................................................................5

1.3.Technical data compressors .....................................................................................................................................5

1.3.1.Type KVX40..............................................................................................................................................................6

2.2.

2.Determined use

Determined useDetermined use

Determined use ................................

................................................................

......................................................

............................................

...................... 6

2.1.General information a/c unit.....................................................................................................................................6

2.2.Operating Conditions.................................................................................................................................................6

3.3.

3.Operation

OperationOperation

Operation ................................

................................................................

................................ 7

3.1.Description of display.................................................................................................................................................7

4.4.

4.Description keys driver’s seat

Description keys driver’s seatDescription keys driver’s seat

Description keys driver’s seat ................................

................................................................

..............................................................

............................................................

.............................. 8

5.5.

5.Operation passengers compar

Operation passengers comparOperation passengers compar

Operation passengers compart

tment

mentment

ment................................

................................................................

...................................................

......................................

................... 9

6.6.

6.Generally Adjustments

Generally AdjustmentsGenerally Adjustments

Generally Adjustments ................................

................................................................

........................................

................

........ 10

1010

6.1.1.Time adjustment.................................................................................................................................................... 10

6.1.2.Adjust starting time of the addi. heating.......................................................................................................... 11

7.7.

7.Maintenance / Service

Maintenance / ServiceMaintenance / Service

Maintenance / Service ................................

................................................................

..........................................

....................

.......... 12

1212

7.1.Period of maintenance............................................................................................................................................. 12

7.2.Oil change Compressor type KVX ...................................................................................................................... 12

7.3.Return air grid........................................................................................................................................................... 12

7.4.Condenser coil.......................................................................................................................................................... 12

7.4.1.Read trouble memory.......................................................................................................................................... 13

7.5.Self-test ....................................................................................................................................................................... 13

7.6.Troubleshooting........................................................................................................................................................ 14

8.8.

8.Warranty Conditions

Warranty ConditionsWarranty Conditions

Warranty Conditions................................

................................................................

...........................................

......................

........... 15

1515

9.9.

9.Waste disposal in accordance with legal provisions

Waste disposal in accordance with legal provisionsWaste disposal in accordance with legal provisions

Waste disposal in accordance with legal provisions................................

................................................................

.......................................................

..............................................

....................... 15

1515

10.

10.10.

10.History of modification

History of modificationHistory of modification

History of modification................................

................................................................

......................................

............

...... 15

1515

Appendix:

Appendix:Appendix:

Appendix:

 Maintenance Schedule Bus WP07050618

BAKL60T12AE Edition: 30.01.2012

Page: 3/15

Introduction

IntroductionIntroduction

Introduction

These operating instructions have been written for drivers, operators and the maintenance staff of your air

conditioning unit.

In this context, we refer implicitly to the compliance with our general installation guidelines. These can be

In this context, we refer implicitly to the compliance with our general installation guidelines. These can be In this context, we refer implicitly to the compliance with our general installation guidelines. These can be

In this context, we refer implicitly to the compliance with our general installation guidelines. These can be

obtained from the KONVEKTA techn

obtained from the KONVEKTA technobtained from the KONVEKTA techn

obtained from the KONVEKTA techni

ical

calcal

cal after sales service:

after sales service: after sales service:

after sales service: [email protected]

[email protected][email protected]

[email protected].

Please observe our valid safety instructions, available under

Please observe our valid safety instructions, available underPlease observe our valid safety instructions, available under

Please observe our valid safety instructions, available under www.konvekta.de/asv.html

www.konvekta.de/asv.htmlwww.konvekta.de/asv.html

www.konvekta.de/asv.html.

. .

. In case of

In case of In case of

In case of

order placement or any other conclusion of contract the safety instructions get integral part of

order placement or any other conclusion of contract the safety instructions get integral part of order placement or any other conclusion of contract the safety instructions get integral part of

order placement or any other conclusion of contract the safety instructions get integral part of

the contract.

the contract.the contract.

the contract.

It contains:

It contains:It contains:

It contains:

• Operating instructions

• Safety information

• Service information

These operating instructions have to be read carefully and made use of before the first start-up and after

that regularly by each person who is involved in handling the machine:

• Operation including troubleshooting and waste disposal of fuels and auxiliary agents.

• Servicing, inspection, repair

• Transport

This facilitates the handling and avoids trouble caused by improper operation. Working in compliance with

these operating instructions increases operation reliability and service life of the air conditioning unit and

reduces life cycle costs.

Please complete these instructions by adding the national provisions for preve

Please complete these instructions by adding the national provisions for prevePlease complete these instructions by adding the national provisions for preve

Please complete these instructions by adding the national provisions for preven-

n-n-

tion of accidents and

tion of accidents andtion of accidents and

tion of accidents and environmental pr

environmental pr environmental pr

environmental pro

otection.

tection.tection.

tection.

These instructions are part of the air conditioning

These instructions are part of the air conditioningThese instructions are part of the air conditioning

These instructions are part of the air conditioning

unit. Always

unit. Alwaysunit. Always

unit. Always

have a copy at

have a copy at have a copy at

have a copy at

hand in the driver’s cabin.

hand in the driver’s cabin.hand in the driver’s cabin.

hand in the driver’s cabin.

You will certainly understand that we will not recognize any warranty claims due to unproper

handling, inadequate maintenance, applications that do not correspond with the determined use,

utilization of unadmitted fuelsor the non-observance of safety provisions.

KONVEKTA will annul without prenotice all obligations concerning guarantee, service contracts

etc. regardless if granted by KONVEKTA or its distributors in case other than original KON-

VEKTA spare parts or parts bought from KONVEKTA AG have been used for maintenance and

repair.

These operating instructions

contain all necessary information to operate your

air conditioning unit

. In

case you need more explanations please contact the next KONVEKTA service station



On our website www.konvekta.com in category >service< you will find a survey of contact details of all our service

partners close to your location

BAKL60T12AE Edition: 30.01.2012

Page: 4/15

Information on the operating instructions

Information on the operating instructionsInformation on the operating instructions

Information on the operating instructions

These operating instructions are valid for the air conditioning units type:

• KL60

KL60KL60

KL60

• KL65

KL65KL65

KL65

• KL60T

KL60TKL60T

KL60T

• KL65T

KL65TKL65T

KL65T

• KL70T

KL70TKL70T

KL70T

• KL75T

KL75TKL75T

KL75T

• KL80T

KL80TKL80T

KL80T

• KL85T

KL85TKL85T

KL85T







When taking the unit into operation we recommend to add the following data.

When taking the unit into operation we recommend to add the following data.When taking the unit into operation we recommend to add the following data.

When taking the unit into operation we recommend to add the following data.

This will also be important for your orders of spare parts, and in case of warranty.

This will also be important for your orders of spare parts, and in case of warranty.This will also be important for your orders of spare parts, and in case of warranty.

This will also be important for your orders of spare parts, and in case of warranty.

Serial number of

Serial number ofSerial number of

Serial number of

the unit:

the unit:the unit:

the unit:

................................

................................................................

............................................................

........................................................

............................

Order No.:

rder No.: rder No.:

rder No.:

................................

................................................................

............................................................

........................................................

............................

Year of construction:

Year of construction:Year of construction:

Year of construction: ................................................................ (MM/JJ)

Date of first operation:

Date of first operation:Date of first operation:

Date of first operation: ................................................................ (TT/MM/JJ)

The machine corresponds to the security prescriptions of the EC # 89/392/EWG i.d.F. 91/368/EWG and

The machine corresponds to the security prescriptions of the EC # 89/392/EWG i.d.F. 91/368/EWG and The machine corresponds to the security prescriptions of the EC # 89/392/EWG i.d.F. 91/368/EWG and

The machine corresponds to the security prescriptions of the EC # 89/392/EWG i.d.F. 91/368/EWG and

93/44/EWG.

93/44/EWG.93/44/EWG.

93/44/EWG.

Due to the fact that scope of supply dep

Due to the fact that scope of supply depDue to the fact that scope of supply dep

Due to the fact that scope of supply depends on the order, equipment of your product may differ in some

ends on the order, equipment of your product may differ in some ends on the order, equipment of your product may differ in some

ends on the order, equipment of your product may differ in some

parts of description.

parts of description.parts of description.

parts of description.

In case your product is equipped with details not shown or described in the opera

In case your product is equipped with details not shown or described in the operaIn case your product is equipped with details not shown or described in the opera

In case your product is equipped with details not shown or described in the operat

ting instruction, your

ing instruction, your ing instruction, your

ing instruction, your

KONVEKTA

KONVEKTA KONVEKTA

KONVEKTA -

-Service

ServiceService

Service-

-Station will always be at disposal for i

Station will always be at disposal for iStation will always be at disposal for i

Station will always be at disposal for in

nforming

formingforming

forming you about correct operation.

you about correct operation. you about correct operation.

you about correct operation.

In the course of further developments we reserve the right to technical modifications without prenotice.

Guarantee and liability conditions of KONVEKTA AG

KONVEKTA AGKONVEKTA AG

KONVEKTA AG’s general business conditions are not enlarged

by the

above notes.

Indications and photos should neither be copied and circulated nor used for competitor’s purposes. All

rights according to the copyright remain expressly reserved.

Manufacturer:

Manufacturer:Manufacturer:

Manufacturer: KONVEKTA AG, P.O. Box 2280, D

KONVEKTA AG, P.O. Box 2280, D KONVEKTA AG, P.O. Box 2280, D

KONVEKTA AG, P.O. Box 2280, D-

-34607 Schwalmstadt

34607 Schwalmstadt34607 Schwalmstadt

34607 Schwalmstadt

BAKL60T12AE Edition: 30.01.2012

Page: 5/15

1.1.

1. Technical data

Technical dataTechnical data

Technical data

Important!

Important!Important!

Important!

In vehicles that are equipped with an a/c unit with heating function the heating medium has to consist of

water/glycol – antifreeze protection (conform the mixing ratio to manufacturers` instructions). This is abso-

lutely necessary to prevent the heaters from frost damage!

(The prevalent antifreeze filling of the vehicle manufacturers goes down to -40°C)

1.1.

1.1.1.1.

1.1. A

Air

ir ir

ir conditioning units

conditioning units conditioning units

conditioning units KL60 (T), KL65 (T), KL70T, KL80T

KL60 (T), KL65 (T), KL70T, KL80TKL60 (T), KL65 (T), KL70T, KL80T

KL60 (T), KL65 (T), KL70T, KL80T

Type of Unit

Type of Unit Type of Unit

Type of Unit KL60

KL60KL60

KL60 KL60T

KL60TKL60T

KL60T KL65

KL65KL65

KL65 KL65T

KL65TKL65T

KL65T KL70T

KL70TKL70T

KL70T KL75T

KL75TKL75T

KL75T KL80T

KL80TKL80T

KL80T KL85T

KL85TKL85T

KL85T

Operating voltage

Operating voltageOperating voltage

Operating voltage

[V] 24 24 24 24 24 24 24 24

Refrigerant

RefrigerantRefrigerant

Refrigerant

Typ R134a R134a R134a R134a R134a R134a R134a R134a

· quantity approx.

· quantity approx.· quantity approx.

· quantity approx.

[kg] 10 11 12 12 12,5 12,5

Current consumption

Current consumptionCurrent consumption

Current consumption

[A] 78 95 78 87 95 95 95 95

Cooling capacity at +42°C

Cooling capacity at +42°CCooling capacity at +42°C

Cooling capacity at +42°C 25.800 / / /

Cooling capacity at +50°C

Cooling capacity at +50°CCooling capacity at +50°C

Cooling capacity at +50°C [W] / 28.200 26.200 30.000 33.000 33.000 38.000 38.000

Heating capacity Q=100

Heating capacity Q=100Heating capacity Q=100

Heating capacity Q=100 [W] 35.400 35.400 35.400 35.400 45.000 / / /

Air volume

Air volumeAir volume

Air volume [m3/h] 6.600 6.600 6.600 6.600 6.600 6.600 6.600 6.600

Measurements:

Measurements:Measurements:

Measurements:

- length

- length - length

- length [mm] 3.675 4.175 4.175 4.175 4.545 4.545 4.545 4.545

- width

- width - width

- width [mm] 1.352 1.352 1.892 1.892 1.352 1.892 1.352 1.892

- hight

- hight - hight

- hight [mm] 200 200 185 185 200 185 200 200

Weight of unit, Type:

Weight of unit, Type:Weight of unit, Type:

Weight of unit, Type:

- Return Air

- Return Air - Return Air

- Return Air

[kg] 155 175 190 220 200 220

- Fresh Air

- Fresh Air - Fresh Air

- Fresh Air

[kg] 160 182 200 220 210 220

- Heating

- Heating - Heating

- Heating

[kg] 170 190 205 / /

1.2.

1.2.1.2.

1.2. Pressure Switch

Pressure SwitchPressure Switch

Pressure Switch

Low pressure switch 0,3 ± 0,1 bar off 2,1 ± 0,2 bar on

High pressure switch 25,5 ± 0,5 bar off 18,0 ± 1,0 bar on

1.3.

1.3.1.3.

1.3. Technical data compressors

Technical data compressorsTechnical data compressors

Technical data compressors

Important

ImportantImportant

Important:

To avoid leakages at the shaft seal of the compressor:

The compressor should be started every 4 weeks for approx. 15 minutes!

This also applies when the vehicle is not into operation for a longer period or when the air conditioning

unit is not used!

BAKL60T12AE Edition: 30.01.2012

Page: 6/15

1.3.1. Type KVX40

Compressor Type

Compressor TypeCompressor Type

Compressor Type

KVX40/470

KVX40/470KVX40/470

KVX40/470

KVX40/560

KVX40/560KVX40/560

KVX40/560

KVX40/655

KVX40/655KVX40/655

KVX40/655

Weight

35 kg 35 kg 35 kg

Oil brand / quantity (liter) Ester oil SE55/2

Ester oil SE55/2

Magnetic clutch

24V DC 24V DC 24V DC

Weight without Electro-magnetic clutch (witch clutch app. + 10kg).

ø depending on vehicle type

2.2.

2. Determined use

Determined useDetermined use

Determined use

The KONVEKTA

KONVEKTAKONVEKTA

KONVEKTA air conditioner represents an air conditioning system that works with the ozone friendly

refrigerant R 134a and which creates a pleasant and individually adjustable room temperature by means of

forced convection. The determined use includes also the observance of the Operating instruction and the

proof of regular inspections as well.

2.1.

2.1.2.1.

2.1. General information a/c unit

General information a/c unitGeneral information a/c unit

General information a/c unit

A/C unit is only operating with running engine. In case of cooling, humidity in the interior part of the vehi-

cle goes down which prevents misting up of windows.

The a/c units works most effectively if windows and doors are closed. If interior room of the vehicle is

enormously warmed up, a short time opening of windows/doors might help to accelerate cooling progress.

In case of hot outside temperatures and high humidity it might be the case that condense water drips off

condenser which causes a small water collection under the vehicle. This is quite normal and no signal for

leakage.

The filter in the return air grid (optional) retains dirt. Circulated air adjustment should be chosen in case of

dirty gaseous air from outside. Elements of the return air grid have to be exchanged according to the stipu-

lated times of service plan in order to possibly avoid performance reduction of the a/c system.

In case of an eventual damage of the a/c unit

In case of an eventual damage of the a/c unit In case of an eventual damage of the a/c unit

In case of an eventual damage of the a/c unit -

- operation should immediately be interrup

operation should immediately be interrup operation should immediately be interrup

operation should immediately be interrupted to avoid co

ted to avoid coted to avoid co

ted to avoid con-

n-n-

sequential damages. It’s recommended to contact one of KONVEKTA’s Service St

sequential damages. It’s recommended to contact one of KONVEKTA’s Service Stsequential damages. It’s recommended to contact one of KONVEKTA’s Service St

sequential damages. It’s recommended to contact one of KONVEKTA’s Service Sta

ations

tions tions

tions

1)1)

and the unit

and the unit and the unit

and the unit

should first be taken into operation again after it has been checked through specialists.

should first be taken into operation again after it has been checked through specialists.should first be taken into operation again after it has been checked through specialists.

should first be taken into operation again after it has been checked through specialists.



On our website www.konvekta.com in category >service< you will find a survey of contact details of all our service

partners close to your location.

2.2.

2.2.2.2.

2.2. Ope

OpeOpe

Operating Conditions

rating Conditionsrating Conditions

rating Conditions

NOTE:

NOTE:NOTE:

NOTE:

KONVEKTA uses components made of copper and aluminium, which last a whole unit lifetime under nor-

mal environmental conditions. Should the units be operated under aggressive environmental conditions, i.e.

air containing salt-, phosphate- or ammoniac extremely, a corrosion of the cupper- and aluminium compo-

nents cannot be ruled out. The cupper- and aluminium components of the KONVEKTA systems are not

suitable for such extreme application conditions. We indicate emphatically, that corrosion is not subject to

warranties for defects. KONVEKTA does not take over any warranties for defect, neither for corrosion

nor for consequential damage resulting there from, nor for damages caused by cleaning the systems with

highly compressed or corrosion advancing substances.

BAKL60T12AE Edition: 30.01.2012

Page: 7/15

3.3.

3. Operation

OperationOperation

Operation

Danger of accidents

Danger of accidents Danger of accidents

Danger of accidents!

Focussing your attention on the road traffic is of top priority

Only operate your air conditioning unit when the traffic situation allows it

Make sure you can clearly recognize and read all operation- and display-elements at any time

Protect all displays against irritating sun glare and any other optical disturbances

Please note that the control panel keys have not been designed for heavy stressing

Excessive or fast pressing of the keys for adjusting the set temperature does not accelerate the cooling

down process. It possibly damages the control panel and so affects the general performance of the air-

conditioning unit

3.1.

3.1.3.1.

3.1. Description of display

Description of displayDescription of display

Description of display

At the display different symbols and numbers can be shown. By the green night illumination the display is

clearly readable at night. The operation is easy and clear

Symbols of drivers seat

Symbols of drivers seatSymbols of drivers seat

Symbols of drivers seat

- function defrost wind shield

activate a/c front box

front box blower 7-stages

air distribution at the wind shield

air distribution drivers center

air distribution at the foot space

circulated air flap

four-digit set / Actual – temperature control (degree or Fahrenheit)

Symbols of display

Symbols of displaySymbols of display

Symbols of display

- time

outside temperature

faults code

software version

further adjustments

Symbols

SymbolsSymbols

Symbols of passengers co

of passengers co of passengers co

of passengers com

mpartment

partmentpartment

partment

Function automatic

Function ECO

Function Reheat

Function convector

Function compressor active

Function stand-by heating activated

circulated air flap

evaporator blower 7-stages

four-digit SET / Actual – temperature control (degree or Fahrenheit)

BAKL60T12AE Edition: 30.01.2012

Page: 8/15

4.4.

4. Description keys driver’s seat

Description keys driver’s seatDescription keys driver’s seat

Description keys driver’s seat

Key

KeyKey

Key function

functionfunction

function

S1S1

Air distribution/ Defrost

Air distribution at the wind shield

Air distribution at the wind shieldAir distribution at the wind shield

Air distribution at the wind shield

front box blower wind shield active

Prolonged activation of key:

Prolonged activation of key:Prolonged activation of key:

Prolonged activation of key:

activation of the defrost

defrost defrost

defrost –

function for the front windshield

blower switches to 100% air volume.

Water valve opened 100%,

front box is activated.

After turning off the DEFROST function, the settings switch back to the function

that was chosen before DEFROST function.

S2S2

Air distribution

air distribution to the center

air distribution to the centerair distribution to the center

air distribution to the center

front box blower wind shield active

front box blower foot area active

S3S3

Air distribution

air distribution to the foot area

air distribution to the foot areaair distribution to the foot area

air distribution to the foot area

front box blower foot area active

S4S4

Front box a/c

Activate front bo

Activate front boActivate front bo

Activate front box

x a/c

a/c a/c

a/c

The front box a/c can only be activated together with compressor ON.

S5S5

Return air flap

Operate the recir. air flap

Operate the recir. air flapOperate the recir. air flap

Operate the recir. air flap

Activation of return air flap.

Flap turns back to fresh air after 10 minutes.

S6S6

blower

Adjust air volume

Adjust air volumeAdjust air volume

Adjust air volume

Setting of the front box blower is made in 7 stages.

When ignition is ON, the blower is limited to stage 3.

S7S7

Temp. adjustment

Adjustment of air delivery temper

Adjustment of air delivery temperAdjustment of air delivery temper

Adjustment of air delivery tempera

ature

tureture

ture

AUTO:

AUTO:AUTO:

AUTO:

The desired temperature can be set in 10 stages from 10 to 90°C.

The temperature around the driver’s seat can be settled constantly by proper

positioning of the sensor in the front box.

BAKL60T12AE Edition: 30.01.2012

Page: 9/15

5.5.

5. Operation passengers compar

Operation passengers comparOperation passengers compar

Operation passengers compart

tment

mentment

ment

Key

KeyKey

Key function

S8S8

blower

Manual adjustment of air vo

Manual adjustment of air voManual adjustment of air vo

Manual adjustment of air vol

lume

umeume

ume

The adjustment of the evaporator blower is made in 7 stages.

When ignition is ON the blower is limited to stage 3.

Infinitely variable:

In case of infinitely variable evaporator blower the 7 stages in the software are

divided in 7 stages.

The speed of rotations modules are controlled infinitely variable in AUTO.

S9S9

Temperature adjustment

Adjustment of room temperature

Adjustment of room temperatureAdjustment of room temperature

Adjustment of room temperature

The desired temperature can be set from 15 to 26°C.

By starting AUTO manually the desired temperature is set to a default-value of

23°C

Emergency operation:

Emergency operation:Emergency operation:

Emergency operation:

MAX: Via prolonged activation of key (+) or (-), the MAX. refrigeration or heating

is activated.

The automatic control is therefore deactivated.

Emergency operation is indicated in the display with the bars above or below.

S10

S10S10

S10

Automatic

Automatic ON / OFF

Automatic ON / OFFAutomatic ON / OFF

Automatic ON / OFF

Resetting and starting of the automatic control system in the passenger compart-

ment.

The automatic controls heating, ventilation and refrigeration depending upon the

desired and actual temperature.

Via manually activation of AUTO the desired temperature is set to a default value

of 23°C.

The manual adjustments of the evaporator blower is canceled. With AUTO the

a/c compressor switches off at an outside temperature of less than 8°C.

S11

S11S11

S11

Reheat

Activate REHEAT

Activate REHEAT Activate REHEAT

Activate REHEAT –

––

– function

function function

function

With Reheat the compressor is switched on to dehydrate the air inside the vehi-

cle.

The roof heating system runs in order to maintain the temperature constant in-

side the vehicle.

After 20min the Reheat function switches off automatically to AUTO.

With Reheat the a/c compressor switches off at an outside temperature of less

than 4°C.

S12

S12S12

S12

Eco

Compressor is stopped manually

Compressor is stopped manuallyCompressor is stopped manually

Compressor is stopped manually

In Reheat and AUTO function compressor is always blocked

BAKL60T12AE Edition: 30.01.2012

Page: 10/15

Key

KeyKey

Key function

S13

S13 S13

S13 -

-Option

OptionOption

Option

convectors

Convector heating /

Convector heating /Convector heating /

Convector heating /driver’s

driver’sdriver’s

driver’s seat heating is ready for oper

seat heating is ready for oper seat heating is ready for oper

seat heating is ready for opera

ation

tiontion

tion

With key AUTO the regulation of the convector heating/ driver´s seat heating is

ready for operation. With an outside temperature of 23° C (75 F) and more the

convectors are locked.

The desired temperature for the convectors is identically with the adjusted room

temperature.

S14

S14S14

S14

programming

Change display from time to the outside temper

Change display from time to the outside temperChange display from time to the outside temper

Change display from time to the outside tempera

ature

tureture

ture

By pressing key S14 the display indication changes from time to the outside tem-

perature.

ICE WARNING FUNCTION

ICE WARNING FUNCTIONICE WARNING FUNCTION

ICE WARNING FUNCTION:

At an outside temperature less than 2°C display

flashes up.

S15

S15S15

S15

Return air flap

circulated air flap is manually brought to the circulated air pos

circulated air flap is manually brought to the circulated air poscirculated air flap is manually brought to the circulated air pos

circulated air flap is manually brought to the circulated air posi

ition

tiontion

tion

Flap turns back to fresh air after 10 minutes.

S16

S16 S16

S16 -

-Option

OptionOption

Option

additional heating

Adjustment of additional hea

Adjustment of additional heaAdjustment of additional hea

Adjustment of additional heat

ting

inging

ing

Simultaneously the convector control is put in readiness.

6.6.

6. Generally Adjustments

Generally AdjustmentsGenerally Adjustments

Generally Adjustments

6.1.1. Time adjustment

Key

KeyKey

Key function

functionfunction

function

S14

With ignition OFF

ignition OFFignition OFF

ignition OFF the time can be programmed.

By simultaneous pressing of S1 and S14 at display time flashes up.

With key S14 you choose the position, with key S 9 you can change the posi-

tion.

The weekday [ day ] is only needed when the additional heater should start on

a defined day.

1 = Monday 2 = Tuesday

3 = Wednesday 4 = Thursday

5 = Friday 6 = Saturday

7 = Sunday

After programming the time, the display switches back automatically af-

ter 5 sec. to the time indication.

BAKL60T12AE Edition: 30.01.2012

Page: 11/15

6.1.2. Adjust starting time of the addi. heating

Key

KeyKey

Key function

functionfunction

function

S16

With ignition „OFF” the starting time of the additional heating can be pr

With ignition „OFF” the starting time of the additional heating can be prWith ignition „OFF” the starting time of the additional heating can be pr

With ignition „OFF” the starting time of the additional heating can be pro-

o-o-

grammed

grammedgrammed

grammed

Via pressing simultaneously keys S 1 and S 16 the starting time is blinking.

With key S 16 you choose the position, with key S 9 you can change position

Programming without day:

Programming without day:Programming without day:

Programming without day:

If start of the additional heating system should not depend from the weekday, the adjust-

ment is “0” (default adjustment) (every day).In the pre-selection you have to enter the

starting time and with ON / OFF you have to choose, whether the additional heating sys-

tems should start the following day.

Programming with day:

Programming with day:Programming with day:

Programming with day:

If the additional heating system should start on defined days, it has to be programmed for

the respective day (1-7 Monday to Sunday).

In the pre-selection you have to enter the starting time and day and with ON / OFF you

have to choose, whether the additional heating system should start on the chosen day.

Seven different times can be programmed, for example:

pre-selected time 1: MO 8.00 h

pre-selected time 2: TU 6.00 h

pre-selected time 3: WE 7.30 h

pre-selected time 4: TH 5.00 h

pre-selected time 5: FR 8.00 h

pre-selected time 6: SA 9.45 h

pre-selected time 7: SU 9.00 h

After programming the starting time and additional heating system, the display switches

back automatically after 5 sec. to the time indication.

If a pre-selection is activated, at setting “ignition OFF” additionally to the time

indication the next starting time appears on the display.

BAKL60T12AE Edition: 30.01.2012

Page: 12/15

7.7.

7. Maintenance / Service

Maintenance / ServiceMaintenance / Service

Maintenance / Service

Maintenance and service works have to be done in accordance with the

“Maintenance Schedule Bus, Item

: WP07050618 “

Only qualified staff is allowed to carry out these works

Only qualified staff is allowed to carry out these worksOnly qualified staff is allowed to carry out these works

Only qualified staff is allowed to carry out these works!

! !

! -

For general instructions on repair – and maintenance works please contact via email: T[email protected]

[email protected][email protected]

[email protected].

Danger of accident!

Danger of accident!Danger of accident!

Danger of accident!

Qualified staff in charge of installation and maintenance have to be trained in accordance with

Qualified staff in charge of installation and maintenance have to be trained in accordance with Qualified staff in charge of installation and maintenance have to be trained in accordance with

Qualified staff in charge of installation and maintenance have to be trained in accordance with EN

EN EN

378

378378

378-

-Part 4

Part 4 Part 4

Part 4 and

and and

and EG Nr. 307/2008

EG Nr. 307/2008EG Nr. 307/2008

EG Nr. 307/2008

and must strictly fo

and must strictly foand must strictly fo

and must strictly fol

llow the legal provisions.

low the legal provisions.low the legal provisions.

low the legal provisions.

Any works or modifications at the air conditioner which are carried out i

Any works or modifications at the air conditioner which are carried out iAny works or modifications at the air conditioner which are carried out i

Any works or modifications at the air conditioner which are carried out im

mproperly can lead to

properly can lead to properly can lead to

properly can lead to

malfunction and so endanger operational reliability. We recommend

malfunction and so endanger operational reliability. We recommend malfunction and so endanger operational reliability. We recommend

malfunction and so endanger operational reliability. We recommend having

havinghaving

having all works and modif

all works and modif all works and modif

all works and modifi-

i-i-

cation

cationcation

cations carried out at an authorized KONVEKTA Service Station

s carried out at an authorized KONVEKTA Service Stations carried out at an authorized KONVEKTA Service Station

s carried out at an authorized KONVEKTA Service Station







. The same applies to the reg

. The same applies to the reg. The same applies to the reg

. The same applies to the regu-

u-u-

lar maintenance works as prescribed and specified in the maintenance certificate.

lar maintenance works as prescribed and specified in the maintenance certificate.lar maintenance works as prescribed and specified in the maintenance certificate.

lar maintenance works as prescribed and specified in the maintenance certificate.

Before carrying out any maintenance works at your air conditioning unit, carefully read

Before carrying out any maintenance works at your air conditioning unit, carefully read Before carrying out any maintenance works at your air conditioning unit, carefully read

Before carrying out any maintenance works at your air conditioning unit, carefully read the KO

the KOthe KO

the KON-

N-N-

N-

VKETA safety provisions (TD00052A

VKETA safety provisions (TD00052AVKETA safety provisions (TD00052A

VKETA safety provisions (TD00052A



)

) )

)

in order to avoid any dangers and acc

in order to avoid any dangers and accin order to avoid any dangers and acc

in order to avoid any dangers and acci

idents!

dents!dents!

dents!



On our website www.konvekta.com in category >service< you will find a survey of contact details of all our service

partners close to your location



Source of supply: KONVEKTA AG

KONVEKTA AGKONVEKTA AG

KONVEKTA AG, P.O. Box 2280, D-34607 Schwalmstadt

7.1.

7.1.7.1.

7.1. Period of maintenance

Period of maintenancePeriod of maintenance

Period of maintenance

At least once a year

- only by ref

only by ref only by ref

only by refrigerant expert

rigerant expertrigerant expert

rigerant expert

1)1)

• Check unit for leakages.

• Retighten fixing screws of compressor and bracket at the engine.

• Check electrical connections.

• Check refrigerant Level at sight glass. (If air bubbles are formed - consult service station)

• Check hoses and electric cables on possible damages.

• exchange drier

• Check blower motors and fans at evaporator and condenser

7.2.

7.2.7.2.

7.2. Oil change Compressor type KVX

Oil change Compressor type KVXOil change Compressor type KVX

Oil change Compressor type KVX

First oil change at the first maintenance, then approx. every 3 years. At every oil change the oil suction

strainer has to be cleaned. Observe the oil quantity according to the compressor type (see Technical data,

P.. 1.3.1).

7.3.

7.3.7.3.

7.3. Return air grid

Return air gridReturn air grid

Return air grid

Clean the return air grid in the passenger area monthly. In case of enormous dirt weekly.

7.4.

7.4.7.4.

7.4. Condenser coil

Condenser coilCondenser coil

Condenser coil

Make sure that fins of condenser are clean. In case of enormous dirt, over pressure starts to be built up

inside the air conditioning system which leads to an automatic operating interruption.

Note:

Note:Note:

Note:

Regular cleaning should be executed 2 times per year

2 times per year2 times per year

2 times per year. In case of enormous dirt more than 2 times (blow

through the condenser coil with compressed air).

BAKL60T12AE Edition: 30.01.2012

Page: 13/15

7.4.1. Read trouble memory

Key

KeyKey

Key

function

functionfunction

function

S10

With ignition „OFF”

With ignition „OFF”With ignition „OFF”

With ignition „OFF” the trouble memory can be read at the display. With keys

S1+S10 the actual fault can be shown [E 20].

With key S10 the fault can be deleted.

With key S9 the next fault can be shown.

If there is no defect, the display shows E

E---

------

---.

If an error is indicated, please let the unit check immediately by a “KONVEKTA service st

If an error is indicated, please let the unit check immediately by a “KONVEKTA service stIf an error is indicated, please let the unit check immediately by a “KONVEKTA service st

If an error is indicated, please let the unit check immediately by a “KONVEKTA service sta-

a-a-

tion”.

tion”.tion”.

tion”.

7.5.

7.5.7.5.

7.5. Self

SelfSelf

Self-

-test

testtest

test

If the voltage supply is interrupted, the unit runs a self

If the voltage supply is interrupted, the unit runs a selfIf the voltage supply is interrupted, the unit runs a self

If the voltage supply is interrupted, the unit runs a self-

-test after applying v

test after applying vtest after applying v

test after applying voltage. During the self

oltage. During the selfoltage. During the self

oltage. During the self-

-test all

test all test all

test all

inputs and outputs are checked.

inputs and outputs are checked.inputs and outputs are checked.

inputs and outputs are checked.

If the sub

If the subIf the sub

If the sub-

-stations are not connected with the control unit after applying voltage, they will switch over to

stations are not connected with the control unit after applying voltage, they will switch over to stations are not connected with the control unit after applying voltage, they will switch over to

stations are not connected with the control unit after applying voltage, they will switch over to

eme

emeeme

emer

rgency operation.

gency operation.gency operation.

gency operation.

Roof

oofoof

oof-

-top station:

top station:top station:

top station:

blower on low level

circulated air flap on circulated air

Water station:

ater station:ater station:

ater station:

Additional heating ON

BAKL60T12AE Edition: 30.01.2012

Page: 14/15

7.6.

7.6.7.6.

7.6. Troubleshooting

TroubleshootingTroubleshooting

Troubleshooting

Only qualified staff is allowed to

Only qualified staff is allowed toOnly qualified staff is allowed to

Only qualified staff is allowed to

carry out these works

carry out these workscarry out these works

carry out these works!

Trouble

TroubleTrouble

Trouble

Cause

CauseCause

Cause

Repair

RepairRepair

Repair

a/c is not running

electric wiring disconnected check wiring at switch plate

only by refrigeratio

only by refrigeratioonly by refrigeratio

only by refrigeration expert

n expertn expert

n expert

1)1)

relay defective check relay and replace, if necessary

only by refrigeration expert

only by refrigeration expertonly by refrigeration expert

only by refrigeration expert

1)1)

defrosting thermostat cuts off check evaporator blower and replace, if nec-

essary

only by refrigeration expert

only by refrigeration expertonly by refrigeration expert

only by refrigeration expert

1)1)

too low outside temp.

(possible icing of evaporator)

switch on "ventilation" only

2)2)

dirt on evaporator coil clean evaporator coil with compressed air

only by refrigeration expert

only by refrigeration expertonly by refrigeration expert

only by refrigeration expert

1)1)

too high pressure check if axial fans are running

check fuses

clean condenser coil with compressed air

only

onlyonly

only by refrigeration expert

by refrigeration expert by refrigeration expert

by refrigeration expert

1)1)

too high pressure caused by high out-

side temperature

let unit run until pressure is stabilized

2)2)

leak in unit, deficiency or refrigerant check unit for leaks

recharge refrigerant,

only by refrigeration expert

only by refrigeration expert only by refrigeration expert

only by refrigeration expert

1)1)

low pressure, drier clogged replace drier

only by refrigeration expert

only by refrigeration expert only by refrigeration expert

only by refrigeration expert

1)1)

too low pressure, screen of expansion

valve clogged

clean screen; renew drier

only by refrigeration expert

only by refrigeration expert only by refrigeration expert

only by refrigeration expert

1)1)

strong noise at

compressor

slack V-belt check V-belt at compressor drive

only

onlyonly

only by refrigeration expert

by refrigeration expert by refrigeration expert

by refrigeration expert

1)1)

magnetic clutch check connections at magnetic clutch

only by refrigeration expert

only by refrigeration expert only by refrigeration expert

only by refrigeration expert

1)1)

compressor does not compress check pressure at suction and pressure side, possi-

bly exchange compressor

only by refrigeration expert

only by refrigeration expert only by refrigeration expert

only by refrigeration expert

1)1)

Defect bearing on compressor. replace ball bearing or complete compressor

only

only by refrigeration expert

only by refrigeration expert only by refrigeration expert

only by refrigeration expert

1)1)



On our website www.konvekta.com in category >service< you will find a survey of contact details of all our service

partners close to your location

 By operator

BAKL60T12AE Edition: 30.01.2012

Page: 15/15

8.8.

8. Warranty Conditions

Warranty ConditionsWarranty Conditions

Warranty Conditions

The current „General Warranty Conditions KONVEKTA AG“ will apply. A copy will be furnished by the

warranty department. Please contact [email protected]om

9.9.

9. Waste disposal in accordance with legal provisions

Waste disposal in accordance with legal provisionsWaste disposal in accordance with legal provisions

Waste disposal in accordance with legal provisions

After the phase of use the last proprietor is responsible for the adequate waste

After the phase of use the last proprietor is responsible for the adequate wasteAfter the phase of use the last proprietor is responsible for the adequate waste

After the phase of use the last proprietor is responsible for the adequate waste management. The env

management. The env management. The env

management. The envi-

i-i-

ronmental regulations in the exporting country must be observed.

ronmental regulations in the exporting country must be observed.ronmental regulations in the exporting country must be observed.

ronmental regulations in the exporting country must be observed.

The following list contains the most important regulating literature, valid for the

Federal Rep. of Germany

Resolution for dangerous substances Resolution for used oil

Law for waste circulation (KRW/AfgG)) Law of water balance

Resolution for the proofs of utilization and re-

moval

Resolution for the waste management of old cars and

the adaptation of road prescriptions

Criminal Code (StGB) 28th section „criminal

acts against the environment” §326 - Environ-

ment jeopardizing waste management

Resolution (EWC) No.3093/94 for materials that af-

fect the ozone layer

Law of chemicals § 27 - penal prescriptions Resolution to prohibit certain ozone destroying halo-

gen hydrocarbons.

The used refrigerant endangers the environment. When dealing with refrigerants the existing prescriptions

and regulations are to be followed . Only skilled personnel is allowed to carry out these works!

Only skilled personnel is allowed to carry out these works! Only skilled personnel is allowed to carry out these works!

Only skilled personnel is allowed to carry out these works!

Water endangering substances - acc. to §§19g-19l - are solid, liquid, and gaseous substances. e.g.: mineral

and tar oils (cooling oils), halogen containing organic combinations (refrigerants).



Source of supply:

Bundesanzeiger

Beuth Verlag

dtv (Deutscher Taschenbuch Verlag

10.

10.10.

10. History of modification

History of modificationHistory of modification

History of modification

vers

versvers

versi

ion

onon

date

datedate

date

name

namename

name

remark

remarkremark

remark

file

filefile

file

a00 20.10.2003 Pfluger source file BAKL60T12AE

a01 29.10.2007 B.Keßler Facts of units HKL7T-HKL8T killed; facts of KV4-KV6

killed, facts of KL65(T),KL75T, KL85T, item 1 and 0

added; item 1.3 and general texts updated

BAKL60T12AE

KONVEKTA KL80T Operating Instructions Manual

Brand: KONVEKTA

Model: KL80T

Type: Operating Instructions Manual

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