Extor 4100R5 Operation/Maintenance And Installation

Brand
Extor
Model
4100R5
Type
Operation/Maintenance And Installation
OPERATION, MAINTENANCE, AND
INSTALLATION
EXTOR 4100R5
Page 2 / 37
TABLE OF CONTENTS
TABLE OF CONTENTS ......................................................................................................................................... 2
BASIC INFORMATION ......................................................................................................................................... 3
EU - DECLARATION OF CONFORMITY ................................................................................................................ 5
SAFETY INSTRUCTIONS ...................................................................................................................................... 6
TECHNICAL SPECIFICATIONS .............................................................................................................................. 7
DESCRIPTION OF FUNCTIONALITY ..................................................................................................................... 9
EXTOR VACUUM-BLOWING SYSTEM ............................................................................................................... 10
ACCEPTANCE INSPECTION ............................................................................................................................... 11
DIMENSIONS .................................................................................................................................................... 12
INSTALLATION.................................................................................................................................................. 13
ASSEMBLY ........................................................................................................................................................ 14
INSTALLATION OF THE FILTERS ........................................................................................................................ 15
ALIGNMENT OF THE BLOWING OUTLET .......................................................................................................... 16
PRESSURIZED AIR CONNECTION ...................................................................................................................... 17
ELECTRICAL CONNECTION ............................................................................................................................... 18
STARTING AND STOPPING THE EQUIPMENT ................................................................................................... 19
SYSTEM CONTROL SETTINGS ........................................................................................................................... 20
EXTERNAL CONNECTIONS................................................................................................................................ 23
A. EMPTYING THE COLLECTING BIN (WITH A CLOSING FLAP) ..................................................................... 24
B. OPERATION WITH A DROP-THROUGH ROTARY FEEDER (OPTIONAL) ..................................................... 25
MANUAL CLEANING (ACCESSORY) .................................................................................................................. 26
MAINTENANCE INSTRUCTIONS ....................................................................................................................... 27
REPLACEMENT OF MAIN FILTERS .................................................................................................................... 29
REPLACEMENT OF CONTROL FILTERS .............................................................................................................. 31
STORAGING...................................................................................................................................................... 32
TROUBLESHOOTING ........................................................................................................................................ 33
INSTRUCTIONS FOR RECYCLING AND DISPOSAL OF EXTOR VACUUM UNITS ................................................. 35
ACCESSORIES ................................................................................................................................................... 36
INSPECTION LIST .............................................................................................................................................. 37
WIRING DIAGRAMS
DOCUMENTS
Page 3 / 37
BASIC INFORMATION
IMPORTANT
Read this instruction manual carefully before you install, operate, or
service the EXTOR 4100 suction equipment.
This manual is part of the delivered product and should be stored
throughout the whole lifespan of the product. All amendments should be
appended to this manual. These instructions should be handed over to the
possible new user.
Follow the instructions of this manual. You can ensure that the equipment
functions properly by following the operation and maintenance
instructions.
This product has been designed and manufactured to comply with
the appropriate requirements of EU directives. In order to retain this
level of quality, competent personnel and original spare parts must
be used during installation, repairs, and maintenance. Extor Oy, the
manufacturer, gives technical assistance and supplies spare parts.
DOCUMENT DATA
Identification code: KH-4100r5______ Revision No. 01_______
Completion date: 2013-08-14______
Revision date: 2014-03-25______
Page 4 / 37
VACUUM UNIT DATA
Type
Extor 4100 R5______
Identification number
____________
In your communication with the producer please state the above
information.
BLOWER DATA
Frequency [Hz]
50
50/60
Overall efficiency [%]
77.6
68.7/68.0
Efficiency category
Static
Efficiency grade
76 70/70
Year of manufacture
2014
Manufacturer
Extor Oy
Business ID
1893921-9
Place of manufacture
Kotka, Finland
Model number
E10195-1
E10060-1
Frequency [Hz]
50
50/60
Motor input power [kW]
3.8
2.8/4.8
Flow rate [m/s]
15.0
13.0/15.4
Vacuum [Pa]
3080
2360/3300
Motor speed [rpm]
2870
2870/3440
Specific ratio
1.03
1.02/1.03
Page 5 / 37
EU - DECLARATION OF CONFORMITY
Manufacturer:
Extor Oy
Contact details of manufacturer:
P.O.BOX 11
FIN-48201 KOTKA
Takojantie 14
FIN-48220 KOTKA
FINLAND
Tel. +358 5 229 6900
Fax +358 5 212 066
E-mail: [email protected]
www.extor.fi
Device type:
Extor 4100 R5
Identification number:
______
We declare that the suction unit Extor 4100
comply directive (2006/42/EC) on machinery and its enactment of national directive
requirements
SFS-EN ISO 12100
comply low voltage directive (2006/95/EY)
SFS-EN 60439-1 + A1:2005, SFS-EN 60439-3 + A1 + A2:2001, EN 60204-1
comply EMC‐ directive (2004/108/EY)
EN 61000-6-1:2007, EN 61000-6-2:2005, EN 61000-6-3:2007, EN 61000-6-4:2007
fulfils the Ecodesign Directive (2009/125/EU) and Commission regulation 327/2011
(EU) issued on the basis of the directive, concerning the ecological design of blowers
SFS-EN ISO 5801
The device bears the CE-marking since 2014
__ Kotka, Finland Timo Valkama, CEO
Page 6 / 37
SAFETY INSTRUCTIONS
Use only original spare parts.
Do not wash the equipment with water.
Do not operate the device without filters.
Do not use the device for the removal of fumes.
Disconnect the device from the mains before starting with maintenance works.
Discharge pressure from the compressed air lines of the equipment before starting with
maintenance works.
Engage the safety lock before starting with maintenance and repair works. The person
conducting the maintenance work should hold the key of the safety lock.
Use safety goggles, a respirator and safety gloves when servicing, operating or repairing
the equipment.
Do not vacuum water or any other liquid.
Do not vacuum sharp materials such as metal or glass, which could damage the filters.
Do not vacuum smoldering or burning materials.
Use the fire extinguishing equipment intended for electrical devices in case of fire.
IMPORTANT!
This device is designed for the removal and filtration of NON-EXPLOSIVE dry dust.
Use the device only for the applications described in this manual.
Follow the maintenance and safety instructions of this manual to ensure efficient and safe
operation of the device.
Page 7 / 37
TECHNICAL SPECIFICATIONS
Frequenzy [Hz]
50
50/60
Air volume [m
3
/h]
4800
4100/4800
Vacuum [Pa]
4800
3600/4800
Voltage [V]
400
400
Current [A]
12,3
6,9/12,3
Power [kW]
5,5
5,5
Noise level [dB]
75
70/75
Pressurized air [bar]
4 - 5
Consumption of pressurized air [l/m]
80 - 120
Pressurized air connection [mm]
8MM
Cleaning of filters
pneumatic
Voltage [V]
24
Main filters [m
2
]
filtering material
3 x 15
PTFE
EN 1822 class
E11
filtration level (MPPS)
> 95 %
Control filter [m
2
]
filtering material
16
micro
EN 1822 class
E11
filtration level (MPPS)
> 95 %
IP class
IP54
Weight [kg]
280
(368) With drop-through rotary
feeder
Page 8 / 37
0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000 6000
Air volume [m3/h]
Vacuum [Pa]
60 HZ
50 HZ
60 HZ
0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000 6000
Air volume [m3/h]
Vacuum [Pa]
50 HZ
Page 9 / 37
DESCRIPTION OF FUNCTIONALITY
Suodatinpatruunat puhdistetaan
yksitellen. Suodattimesta suljetaan
imu ja johdetaan ilmaimpulssi
suodattimen sisään.
A drop-through rotary
feeder (option)
continuously discharges
while the suction
equipment is running.
Close off suction from the filter
you want to clean, and then shoot
a pressure impulse into the filter.
The pressure impulse removes
any dust that has accumulated on
the filter surface.
The suction air is guided
into the filter unit
tangentially.
The clean air can be used
for suction blowing, which
makes the dust removal
significantly more effective.
Some of the clean air is guided
through the control filter back into
the room air.
After the collecting bin is
full, the closing flap is
closed, and the collecting
bin can be emptied while
the suction equipment is
running (option).
Dust particles move on the
rim of the filter unit flange,
and about 80% of the dust
goes directly into the
collecting bin.
You can connect a hose to
the cleaning inlet for
manual vacuuming
(option).
Page 10 / 37
EXTOR VACUUM-BLOWING SYSTEM
Dust extraction efficiency can be increased by guiding MAX. 50% of filtered air back to the
target room.
For proper functioning of the vacuum-blowing system it is important to maintain sufficient
underpressure in the cleaned room. When using the system, an adjusting damper adjusts the
proper vacuum and blowing ratio for each individual case.
50 %
100 %
50 %
Adjusting damper
Direction
adjusted grills
Page 11 / 37
Part * = ACCESSORY
A. Seal (collecting bin, 50 l)*
B. Suction unit cover
C. Motor section 5,5kW 50hz
5,5kW 50/60 hz
D. Control filter
E. Pneumatic closing flap 250
F. Filter cleaning unit
G. Filter PTFE
H. Service door
I. Collecting bin 50 l
J. Control centre
K. Suction hose d60 L=10 m*
L. Pneumatic terminal
M. Pressure gauge
N. Pneumatic filter.
O. Overfilling sensor*
P. Drop-through rotary feeder
Q. Set of cables (remote control)
ACCEPTANCE INSPECTION
B
D
C
F
G
H
I
O
J
N
M
L
A
E
P
K
Inspect the device for any transport damage.
Check to ensure that all parts have been
delivered.
Contact the supplier of the device, if any parts are
missing or damaged.
The packaging materials (i.e., the wood,
cardboard, and plastic, as well as the binding
belts) are non‐toxic and can be burnt safely.
Page 12 / 37
DIMENSIONS
When performing the installation,
remember the minimum space required for
installation, maintenance and operation.
The minimum space to be left around the
equipment should conform to the
rectangular area in the Figure on the left.
Page 13 / 37
When installing the vacuum equipment, pay attention to the following:
Ensure that the foundation is even.
The total weight of the equipment.
Centre of gravity of the equipment.
Any wind load.
Installation on a concrete base or a similar sufficiently solid base.
There must be at least 500 mm of free space above the suction unit.
Ambient temperature 0 - 40 °C non-condensing
The equipment is designed for indoor installation. Please contact the manufacturer if you are
planning to install the equipment elsewhere.
INSTALLATION
Without the footing, the
centre of gravity is
located high in the fan
section.
Page 14 / 37
x 4
5. Connect the
pneumatic plug.
3. Usually the suction
unit is fastened to the
concrete floor with
expansion bolts. If
necessary, use
adjustment blocks to
ensure levelness of the
suction unit.
2. Install the upper
section to the
stand. Make sure
that the alignment
is correct.
1. Attach slings to the
four eyes. Ensure
uniform load
distribution.
4. Route cables to
cable clamps.
x 12
WARNING
Do not stand under a suspended load.
Use only approved lifting gear for lifting, assembling and transferring
the equipment. Otherwise there is a risk of severe injuries or death.
ASSEMBLY
6. Connect the
power plug of the
motor.
Page 15 / 37
INSTALLATION OF THE FILTERS
11
IMPORTANT!
Remember to lubricate the
door gaskets with the
silicone stick supplied,
before installation.
1. Remove locks (2 pcs) and open the
latches (6 pcs).
2. Remove the service door.
3. Take the new filter and place
the loop located at the top of
the filter into the holder.
4. Install the filter and tighten the
bolt.
5. Check that the filters are properly
in their seats.
6. Close the maintenance door by
locking simultaneously the
opposite latches. Install the
locking elements.
Page 16 / 37
360°
1. Open the locking latches (4 pcs).
2. Turn the outlet in the desired
direction.
3. Lock the latches.
ALIGNMENT OF THE BLOWING OUTLET
Make sure that the gasket is in its
place
x4
Page 17 / 37
Pressurized air connection
IMPORTANT!
The pressure in the pressurized air
network must be between 0,4 and
0,5 MPa (4 - 5 Bar, 58 - 72 psi).
Do not install the water separator in a
room, where temperature may fall
below 0 °C.
Use dry oilfree compressed air.
Pressurized air that is unclean or has
inferior pressure can weaken the
efficiency of the cleaning system.
Water separator
Compressed air supply is shut off from a line leading to the compressed air connection of the
equipment. Compressed air lines of the equipment are discharged from the bottom of the
water separator.
PRESSURIZED AIR CONNECTION
Page 18 / 37
5x32 A 400V
IMPORTANT!
Check the arrow mark on the motor to verify that the motor is rotating in the right
direction.When the rotation direction of the motor is incorrect, the suction capacity is more
than 50 % lower. Contact a professional electrician, if it is necessary to change the rotation
direction.
ELECTRICAL CONNECTION
WARNING
Risk of electric shock!
- Disconnect the device from mains supply
before carrying out maintenance work.
- Electrical works may only be carried out
by a competent person authorised for
the work.
- Use the safety lock. The person
performing maintenance works should
hold the key of the safety lock.
Page 19 / 37
STARTING AND STOPPING THE EQUIPMENT
1. Turn the main switch to 0 position.
2. Pressurise the compressed air system of
the vacuum equipment.
3. Connect the electrical plug.
4. Turn the main switch to position 1.
5. The display panel will now display the
main menu.
6.
F1=START
F2=STOP
F3=REMOTE
F4=SETTINGS
If you want to bypass cleaning after
use, press 'F4' after you have
stopped the suction machine.
Press "F2", which
shuts off the suction,
and cleaning begins
after operation.
Press 'F1', and the
suction machine will
start.
Page 20 / 37
SYSTEM CONTROL SETTINGS
OVERFILL OF THE COLLECTING TANK
The extraction system turns off when the overfill sensor of the collecting tank has been
triggered for a specified period. The time limit can be changed on the display panel. A time limit
of one hour has been pre-defined by the factory.
WARNING! After switching off the system, it performs cleaning the filter
after operation. Do not open the service door during the cleaning
process!
MESSAGES ON THE DISPLAY OF THE CONTROL PANEL
During operation, the operating time, the actual pressure difference across the filter and the
pressure difference and the clearing limits are shown on the display. In addition, an error
message may also appear.
The following alarm messages are displayed on the panel display:
Phase monitoring: ’PHASE AND SEQUENCE LOSS’
Safety switch switched on: ’SAFETY SWITCH’
Heat relay of the motor: ’THERMAL RELAY’
The overfill sensor indicates that the collecting bin is full: ’EMPTY THE COLLECTING BIN
> PRESS F4 4S’
Recommended maintenance interval exceeded: ’INSPECTION PUSH F4 10S WHEN
SERVICE HAVE DONE’
Acknowledge the alarm messages displayed on the control panel with the "F4" key.
Run 00h00m
400 Now
3000 On
2000 Off
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Extor 4100R5 Operation/Maintenance And Installation

Brand
Extor
Model
4100R5
Type
Operation/Maintenance And Installation
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