RSi Smartcanopy EVO Assembly Instructions Manual

Brand: RSi Smartcanopy

Model: EVO

Category: Car kits

Type: Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS

VW AMAROK

LIKE SHARE FOLLOW

PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ATTEMPTING TO ASSEMBLE.

M6 X12 Button Head Screw / End Caps

DESCRIPTION QTY EXAMPLE

8 / 8

Nyloc Nut M6

M6 Fastener Block

M6 X 25 FENDER WASHER

ASSEMBLY KIT CONTENT (HARDWARE)

DESCRIPTION QTY EXAMPLE

REAR END (REAR DOOR & BRAKE LIGHT)

FRONT END

ASSEMBLY KIT CONTENT (COMPONENTS)

ASSEMBLY KIT CONTENTS

ROOF PANEL

SIDE PANELS (LEFT & RIGHT)

M6 Flat Washer

M6 X 12 SET SCREWS

Load Spreader Plates

DOCUMENT REVISION 1.

CATEGORY

TOOLS

EXAMPLE

Allen Keys

Flat Spanners

REQUIRED TOOLS

M6 ALLEN KEY

NO. 10 / 13 FLAT

FITMENT KIT CONTENTS

WARNING LABELS

Ensure that only the recommended tools are used during the assembly procedure

of the RSI SMARTCANOPY to avoid damaging the RSI SMARTCANOPY.

Take note to the symbols indicating possible safety hazards during assembly and to

use the relevant personal protective equipment and safety measures as indicated.

Pinch Hazard Please Keep Hands & Fingers Safe

Heavy Load Please Lift Correctly

Electrical Hazard Please Use Caution

WARNING

ORIENTATION STICKERS

ORIENTATION FRONT END REAR END

LEFT

RIGHT

ASSEMBLY OF THE RSI SMARTCANOPY

1. ONL Y USE THE RECOMMENDED TOOLS AS INDICATED IN THE ASSEMBLY INSTRUCTION ON THE PAGE BEFORE

2. ONL Y USE THE HARDW ARE PROVIDED IN THE ASSEMBLY KIT OUTLINED ON THE PAGE BEFORE

3. HANDLE ALL RSI SMARTCANOPY COMPONENTS WITH CARE UPON UNPACKING

4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTCANOPY COMPONENTS ON A ROUGH SURFACE

5. NEVER USE ACETONE ON P AINTWORK

STEP

ONE

1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT EVERYTHING IS

ACCOUNTED FOR AS INDICATED ON PAGE BEFORE.

2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE (E.G. FOAM) TO

ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED.

3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGE

TO RSI SMARTCANOPY DURING ASSEMBLY.

1. PLACE ROOF DOWN ON A PROTECTED SURFACE UPSIDE DOW, PLEASE ENSURE NOT TO DAMAGE

THE ROOF AIRVENT.

2. PLACE BOARD DOWN ON HONEY COMB BOARD SUPPLIED WITH PACKAGING.

(SEE IMAGES DEPICTED BELOW.)

STEP

TWO

HONEYCOMB BOARD SUPPLIED WITH ROOF.

ASSEMBLY OF THE RSI SMARTCANOPY

STEP

THREE

1. LOCATE BOTH SIDE PANELS AND PLACE THEM EITHER SIDE OF THE ROOF AS INDICATED (PLEASE NOTE

THAT THE BLUE STICKERS MUST BE ORIENTATED TO THE ONE SIDE OF THE RSI SMARTCANOPY AND THE

RED STICKERS TO THE OTHER.

2. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

STEP

FOUR

1. INSERT THE SIDE PANEL TABS ALONG THEIR TOP EDGE INTO THE SLOTS ON THE ROOF PANEL.

2. THE SIDE PANEL WILL HAVE TO BE INSERTED INTO THE SLOTS AT AN ANGLE TO ALLOW THE BOLTS

ON THE ROOF PANEL TO COME THROUGH THE HOLES CUT IN THE SIDE PANEL, PLEASE REFER TO THE

BELOW PICTURES. (REPEAT FOR THE OTHER SIDE)

3. ENSURE THAT BOTH SIDE PANELS ARE CORRECTLY ORIENTATED. (RED FOR THE FRONT END & BLUE

FOR REAR)

4. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

5. USE M6 X 25 FLAT WASHERS & M6 NYLOC NUTS TO FASTEN THE SIDE PANELS TO THE ROOF

PANEL AS DEPICTED BELOW.

M6 NYLOC NUTS AND M6 X 25 FENDER WASHER TO FASTEN THE SIDE PANELS DOWN IN PLACE.

ASSEMBLY OF THE RSI SMARTCANOPY

STEP

FIVE

1. ALIGN THE FRONT END TO THE SIDE PANELS AND ROOF ASSEMBLY, THE FL, FR RED ORIENTATION

STICKERS SHOULD BE ON THE SAME SIDE. USING THE M6 FASTENER BLOCKS AND ITS RELATIVE

FASTENERS, BOLT THE FRONT FLANGE TO THE SIDE PANEL AND ROOF. TIGHTEN SUFFICIENTLY.

(PLEASE SEE IMAGE BELOW FOR ORIENTATION OF M6 FASTENER CLIP)

PLEASE NOT THAT RSI LOGO ON ALL THE M6 FASTENER BLOCKS MUST BE FACING THE REAR OF THE2. E

CANOPY. THE LOGO MUST ALSO BE THE RIGHT SIDE UP AND NOT UPSIDE DOWN.

WHEN ASSEMBLING CANOPY WILL BE UPSIDE DOWN SO ALL LOGOS MUST BE FACING THE REAR AND BE

UPSIDE DOWN, SO LATER ON WHEN CANOPY IS TURNED RIGHT SIDE UP, ALL LOGOS ARE IN THEIR

CORRECT ORIENTATION.

STEP

SIX

1. ALIGN THE REAR FLANGE TO THE SIDE PANEL AND ROOF ASSEMBLY, THE RL, RR BLUE ORIENTATION

STICKERS SHOULD BE ON THE SAME SIDE. USING THE M6 FASTENER BLOCKS AND ITS RELATIVE

FASTENERS, BOLT THE FRONT FLANGE TO THE SIDE PANEL AND ROOF. TIGHTEN SUFFICIENTLY.

(PLEASE SEE IMAGE BELOW FOR ORIENTATION OF M6 FASTENER CLIP)

PLEASE NOT THAT RSI LOGO ON ALL THE M6 FASTENER BLOCKS MUST BE FACING THE REAR OF THE2.

CANOPY. THE LOGO MUST ALSO BE THE RIGHT SIDE UP AND NOT UPSIDE DOWN.

WHEN ASSEMBLING CANOPY WILL BE UPSIDE DOWN SO ALL LOGOS MUST BE FACING THE REAR AND BE

UPSIDE DOWN, SO LATER ON WHEN CANOPY IS TURN RIGHT SIDE UP, ALL LOGOS ARE IN THEIR ED

CORRECT ORIENTATION.

RSI LOGO SHOULD BE UPSIDE DOWN AND FACING

THE REAR FLANGE

RSI LOGO SHOULD BE UPSIDE DOWN

DIRECTION OF FASTENING.

PLEASE NOTE:

1. START FASTENING FROM THE CENTRE.

2. DO NOT OVER TIGHTEN.

3. TIGHTEN SUFFICIENTLY.

PLEASE NOTE:

1. START FASTENING FROM THE CENTRE.

2. DO NOT OVER TIGHTEN.

3. TIGHTEN SUFFICIENTLY.

ASSEMBLY OF THE RSI SMARTCANOPY

STEP

SEVEN

1. BOLT THE SIDE PANELS TO THE REAR FLANGE USING THE CORRECT FASTENERS.

ENSURE THE REAR FLANGE SLIDE OVER THE SIDE PANELS

USE 2X M6X12 BUTTON HEAD SCREWS, 4X M6 FLAT WASHERS AND 2X M6 NYLOC2.

NUTS. FASTEN FIXINGS TO 9NM.

STEP

EIGHT

1. REMOVE THE ADHESIVE BACKING ON THE BLUE/GREEN TAPE ON THE D-RUBBER.

2. START APPLYING THE BOTTOM THE D - RUBBER.

Cut it ﬂush with the edge

M6 Nyloc Nut

End Cap

M6 FLAT WASHER

M6 FLAT WASHERFASTENING POINT.

NOTE: ADD END CAP

REPEAT STEP IN ALL 4 CORNERS.

M6 FLAT WASHERFASTENING POINT.

FASTENING POINT.

ASSEMBLY OF THE RSI SMARTCANOPY

STEP

NINE

3. APPLY THE D-RUBBER WITH A SMALL OVER HANG, MAKE SURE THE CORNER WHERE THE GLUE IS

APPLIED IS STUCK DOWN PROPERLY BEFORE MOVING ON.

STEP

TEN

4. REMOVE THE ADHESIVE BACKING ON THE D-RUBBER PROGRESSIVELY AS YOU START TO STICK DOWN THE

RUBBER ONTO THE RSI SMARTCANOPY FOLLOWING THE EDGE ALL THE WAY ROUND.

When sticking the rubber on the front part of the canopy, when edges start to lift, stick it back down to the canopy using a very small amount of glue

ASSEMBLY OF THE RSI SMARTCANOPY

RSISMARTCANOPY

SMARTCANOPY

DBN 031 700 5925 CPT 021 981 2301

JHB 011 974 0370

THANK YOU FOR PURCHASING A RSI SMARTCANOPY.

SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US

STEP

ELEVEN

5. CUT THE OVERHANG ON THE D-RUBBER SHORTER, BE SURE TO LEAVE SOME OVER HANG IN ORDER

TO HELP SEAL THE REAR.

Cut straight.

RSi Smartcanopy EVO Assembly Instructions Manual

Brand: RSi Smartcanopy

Model: EVO

Category: Car kits

Type: Assembly Instructions Manual

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RSi Smartcanopy EVO Assembly Instructions Manual

RSi Smartcanopy EVO Assembly Instructions Manual

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