ASSEMBLY INSTRUCTIONS
VW AMAROK
LIKE SHARE FOLLOW
PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO ASSEMBLE.
M6 X12 Button Head Screw / End Caps
DESCRIPTION QTY EXAMPLE
8 / 8
Nyloc Nut M6
18
M6 Fastener Block
22
M6 X 25 FENDER WASHER
10
ASSEMBLY KIT CONTENT (HARDWARE)
DESCRIPTION QTY EXAMPLE
REAR END (REAR DOOR & BRAKE LIGHT)
1
FRONT END
1
ASSEMBLY KIT CONTENT (COMPONENTS)
ASSEMBLY KIT CONTENTS
ROOF PANEL
SIDE PANELS (LEFT & RIGHT)
1
2
1
M6 Flat Washer
16
M6 X 12 SET SCREWS
22
Load Spreader Plates
22
DOCUMENT REVISION 1.
CATEGORY
TOOLS
EXAMPLE
Allen Keys
Flat Spanners
REQUIRED TOOLS
M6 ALLEN KEY
NO. 10 / 13 FLAT
FITMENT KIT CONTENTS
WARNING LABELS
Ensure that only the recommended tools are used during the assembly procedure
of the RSI SMARTCANOPY to avoid damaging the RSI SMARTCANOPY.
Take note to the symbols indicating possible safety hazards during assembly and to
use the relevant personal protective equipment and safety measures as indicated.
Pinch Hazard Please Keep Hands & Fingers Safe
Heavy Load Please Lift Correctly
Electrical Hazard Please Use Caution
WARNING
!
!
ORIENTATION STICKERS
ORIENTATION FRONT END REAR END
LEFT
RIGHT
2
ASSEMBLY OF THE RSI SMARTCANOPY
!
1. ONL Y USE THE RECOMMENDED TOOLS AS INDICATED IN THE ASSEMBLY INSTRUCTION ON THE PAGE BEFORE
2. ONL Y USE THE HARDW ARE PROVIDED IN THE ASSEMBLY KIT OUTLINED ON THE PAGE BEFORE
3. HANDLE ALL RSI SMARTCANOPY COMPONENTS WITH CARE UPON UNPACKING
4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTCANOPY COMPONENTS ON A ROUGH SURFACE
5. NEVER USE ACETONE ON P AINTWORK
STEP
ONE
1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT EVERYTHING IS
ACCOUNTED FOR AS INDICATED ON PAGE BEFORE.
2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE (E.G. FOAM) TO
ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED.
3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGE
TO RSI SMARTCANOPY DURING ASSEMBLY.
3
1. PLACE ROOF DOWN ON A PROTECTED SURFACE UPSIDE DOW, PLEASE ENSURE NOT TO DAMAGE
THE ROOF AIRVENT.
2. PLACE BOARD DOWN ON HONEY COMB BOARD SUPPLIED WITH PACKAGING.
(SEE IMAGES DEPICTED BELOW.)
STEP
TWO
HONEYCOMB BOARD SUPPLIED WITH ROOF.
ASSEMBLY OF THE RSI SMARTCANOPY
4
STEP
THREE
1. LOCATE BOTH SIDE PANELS AND PLACE THEM EITHER SIDE OF THE ROOF AS INDICATED (PLEASE NOTE
THAT THE BLUE STICKERS MUST BE ORIENTATED TO THE ONE SIDE OF THE RSI SMARTCANOPY AND THE
RED STICKERS TO THE OTHER.
2. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
STEP
FOUR
1. INSERT THE SIDE PANEL TABS ALONG THEIR TOP EDGE INTO THE SLOTS ON THE ROOF PANEL.
2. THE SIDE PANEL WILL HAVE TO BE INSERTED INTO THE SLOTS AT AN ANGLE TO ALLOW THE BOLTS
ON THE ROOF PANEL TO COME THROUGH THE HOLES CUT IN THE SIDE PANEL, PLEASE REFER TO THE
BELOW PICTURES. (REPEAT FOR THE OTHER SIDE)
3. ENSURE THAT BOTH SIDE PANELS ARE CORRECTLY ORIENTATED. (RED FOR THE FRONT END & BLUE
FOR REAR)
4. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
5. USE M6 X 25 FLAT WASHERS & M6 NYLOC NUTS TO FASTEN THE SIDE PANELS TO THE ROOF
PANEL AS DEPICTED BELOW.
M6 NYLOC NUTS AND M6 X 25 FENDER WASHER TO FASTEN THE SIDE PANELS DOWN IN PLACE.
ASSEMBLY OF THE RSI SMARTCANOPY
5
STEP
FIVE
1. ALIGN THE FRONT END TO THE SIDE PANELS AND ROOF ASSEMBLY, THE FL, FR RED ORIENTATION
STICKERS SHOULD BE ON THE SAME SIDE. USING THE M6 FASTENER BLOCKS AND ITS RELATIVE
FASTENERS, BOLT THE FRONT FLANGE TO THE SIDE PANEL AND ROOF. TIGHTEN SUFFICIENTLY.
(PLEASE SEE IMAGE BELOW FOR ORIENTATION OF M6 FASTENER CLIP)
PLEASE NOT THAT RSI LOGO ON ALL THE M6 FASTENER BLOCKS MUST BE FACING THE REAR OF THE2. E
CANOPY. THE LOGO MUST ALSO BE THE RIGHT SIDE UP AND NOT UPSIDE DOWN.
WHEN ASSEMBLING CANOPY WILL BE UPSIDE DOWN SO ALL LOGOS MUST BE FACING THE REAR AND BE
UPSIDE DOWN, SO LATER ON WHEN CANOPY IS TURNED RIGHT SIDE UP, ALL LOGOS ARE IN THEIR
CORRECT ORIENTATION.
STEP
SIX
1. ALIGN THE REAR FLANGE TO THE SIDE PANEL AND ROOF ASSEMBLY, THE RL, RR BLUE ORIENTATION
STICKERS SHOULD BE ON THE SAME SIDE. USING THE M6 FASTENER BLOCKS AND ITS RELATIVE
FASTENERS, BOLT THE FRONT FLANGE TO THE SIDE PANEL AND ROOF. TIGHTEN SUFFICIENTLY.
(PLEASE SEE IMAGE BELOW FOR ORIENTATION OF M6 FASTENER CLIP)
PLEASE NOT THAT RSI LOGO ON ALL THE M6 FASTENER BLOCKS MUST BE FACING THE REAR OF THE2.
CANOPY. THE LOGO MUST ALSO BE THE RIGHT SIDE UP AND NOT UPSIDE DOWN.
WHEN ASSEMBLING CANOPY WILL BE UPSIDE DOWN SO ALL LOGOS MUST BE FACING THE REAR AND BE
UPSIDE DOWN, SO LATER ON WHEN CANOPY IS TURN RIGHT SIDE UP, ALL LOGOS ARE IN THEIR ED
CORRECT ORIENTATION.
RSI LOGO SHOULD BE UPSIDE DOWN AND FACING
THE REAR FLANGE
RSI LOGO SHOULD BE UPSIDE DOWN
1
DIRECTION OF FASTENING.
DIRECTION OF FASTENING.
1
PLEASE NOTE:
1. START FASTENING FROM THE CENTRE.
2. DO NOT OVER TIGHTEN.
3. TIGHTEN SUFFICIENTLY.
PLEASE NOTE:
1. START FASTENING FROM THE CENTRE.
2. DO NOT OVER TIGHTEN.
3. TIGHTEN SUFFICIENTLY.
ASSEMBLY OF THE RSI SMARTCANOPY
6
STEP
SEVEN
1. BOLT THE SIDE PANELS TO THE REAR FLANGE USING THE CORRECT FASTENERS.
ENSURE THE REAR FLANGE SLIDE OVER THE SIDE PANELS
USE 2X M6X12 BUTTON HEAD SCREWS, 4X M6 FLAT WASHERS AND 2X M6 NYLOC2.
NUTS. FASTEN FIXINGS TO 9NM.
STEP
EIGHT
1. REMOVE THE ADHESIVE BACKING ON THE BLUE/GREEN TAPE ON THE D-RUBBER.
2. START APPLYING THE BOTTOM THE D - RUBBER.
Cut it flush with the edge
M6 Nyloc Nut
End Cap
M6 FLAT WASHER
M6 FLAT WASHER
M6 FLAT WASHER
M6 FLAT WASHER
M6 FLAT WASHER
M6 FLAT WASHERFASTENING POINT.
NOTE: ADD END CAP
REPEAT STEP IN ALL 4 CORNERS.
M6 FLAT WASHERFASTENING POINT.
FASTENING POINT.
ASSEMBLY OF THE RSI SMARTCANOPY
7
STEP
NINE
3. APPLY THE D-RUBBER WITH A SMALL OVER HANG, MAKE SURE THE CORNER WHERE THE GLUE IS
APPLIED IS STUCK DOWN PROPERLY BEFORE MOVING ON.
STEP
TEN
4. REMOVE THE ADHESIVE BACKING ON THE D-RUBBER PROGRESSIVELY AS YOU START TO STICK DOWN THE
RUBBER ONTO THE RSI SMARTCANOPY FOLLOWING THE EDGE ALL THE WAY ROUND.
When sticking the rubber on the front part of the canopy, when edges start to lift, stick it back down to the canopy using a very small amount of glue
ASSEMBLY OF THE RSI SMARTCANOPY
8
RSISMARTCANOPY
SMARTCANOPY
DBN 031 700 5925 CPT 021 981 2301
JHB 011 974 0370
THANK YOU FOR PURCHASING A RSI SMARTCANOPY.
SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US
STEP
ELEVEN
5. CUT THE OVERHANG ON THE D-RUBBER SHORTER, BE SURE TO LEAVE SOME OVER HANG IN ORDER
TO HELP SEAL THE REAR.
2.
3.
1.
Cut straight.
3.
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