Rustibus 32 ELECTRIC Operating instructions

032-2000

RUSTIBUS® 32 ELECTRIC

Single Phase 220 V - 240 V - 50/60 Hz

OPERATION MANUAL

DECLARATION OF CONFORMITY

Manufacturer: Rustibus Worldwide AS

Bekkjarviksundet 19

N-5397 BEKKJARVIK

NORWAY

The authorised representative

In the EEA: Rustibus N.V.

Noordersingel 7

B-2140 ANTWERP

BELGIUM

Hereby declares that the

Products specied: Rustibus® de-scaling machines series:

032-2000

Are produced in accordance to the requirements in and regulations on machinery

Best. No. 522, which transpose the community legislation on machinery amended by

Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

EN 50144, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3,

in accordance with regulations 98/37/EC and 89/336/EEC

Year of CE marking: 1998

Place Date

Signed by: Kristian Dalseide ……………………………………………..

Title: Director

Genuine Rustibus® parts only!

Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!

Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo

either on the item or on the label.

If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.

HOW TO RECOGNISE GENUINE SPARES!

GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* g.1)

or GENUINE RUSTIBUS PARTS (* g.2)

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®

Machine may vary from picturesGenuine Rustibus® parts only!

* g.1

* g.2

HELPFUL IDENTIFIERS

In addition to information on installation and operation, this instruction manual may contain WARNINGS

and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or

serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or

major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Denitions

IMPORTANT

The safeguards and instructions in this manual cannot cover all possible conditions and situations, which

may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not

be responsible or liable for any injuries, damages, losses or costs, which result from using our products in

any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and

instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your company’s re and safety procedures while operating this tool.

Genuine Rustibus® parts only!

Machine may vary from pictures

WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

Debris from scraping action may be scattered.

Rustibus de-scaling Tool may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling Tool, ensure that all xing screws, bolts, clamps,

ttings, chain drum and locking devices are mounted correctly and securely tensioned.

For more information, check the maintenance section of this manual.

Never attempt to de-scale areas when its mechanical integrity

is in doubt, according to ASME/API specications or other applicable codes and standards.

Never install, remove or perform any maintenance on the Rustibus® de-scaling Tool when

the power supply is connected.

Always keep both hands on handles when operating the Rustibus® de-scaling Tool.

Never use non Ex/Atex certied machines in potentially explosive atmospheres.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging

ID/security badges or garments that may be caught in the rotating parts.

On vertical sections, work with the Rustibus® de-scaling tool between knee and shoulder

height to avoid strain. If used over prolonged periods for vertical work, lifting assistance

should be considered to prevent accidents, fatigue etc.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to

avoid damage to parts.

Genuine Rustibus® parts only!

Machine may vary from pictures

CAUTION

PLEASE READ THE WARNINGS BEFORE OPERATION

WARNINGS:

When connecting, changing, or repairing the Rustibus® 32,

the power supply MUST ALWAYS be disconnected.

IMPORTANT:

Do not push down on your machine. This only damages the tool, it does not improve results.

• If the chain link system is damaged, some vibration may occur.

• Ear & face protection should be used for your own safety.

It is recommended to use a safety screen

when operating the Rustibus® 32.

Wear protective gloves and safety shoes.

WORKING SAFELY WITH THIS MACHINE IS POSSIBLE ONLY WHEN THE OPERATING AND SAFETY

INFORMATION ARE READ COMPLETELY AND THE INSTRUCTIONS CONTAINED THEREIN ARE STRICTLY

FOLLOWED. IN ADDITION, THE GENERAL SAFETY INSTRUCTIONS IN THE ENCLOSED BOOKLET MUST

BE FOLLOWED. BEFORE USING FOR THE FIRST TIME, TAKE A LOOK AT THE MACHINE TO UNDERSTAND

THE PRACTICAL WORKINGS OF IT.

Genuine Rustibus® parts only!

Machine may vary from pictures

P

INSTALLATION AND SETUP

RUSTIBUS® 32 ELECTRIC 220V

Before you begin.

Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® 32.

• Check that all components are attached properly and in a proper / safe working order.

(Check that there are no loose guards or parts on the machine)

Step 2: ASSOCIATED EQUIPMENT.

• Ensure that you have the required power source available. This electric Rustibus® 32 machine can only

be connected to an AC Single Phase 220-240V (50/60Hz) outlet! It is also possible to connect the

machine to sockets without earth contact as it is designed according to safety class II.

• Ensure that you have available necessary length of power lead to use with the machine.

• If working outdoors it is recommended that you connect the Rustibus® 32 using power

leads intended for use in that area.

Step 3: BEFORE COMMENCING THE OPERATION.

• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive

grease, dirt and other hazardous material should be cleaned from the surface area before

operation of the Rustibus® machine.

• Ensure Chain Drum is properly connected to motor

• The Chain drum rotates at high RPM, show utmost care when connecting power lead and when

operating machine. ALWAYS THINK SAFETY FIRST!

• Connect your machine to its power source.

• Make sure the power lead is properly connected and safely located for your operation.

• Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS MACHINE.

• For the best results from your Rustibus® machine you should run the machine forward and backward

over the area until the appropriate result is achieved

• Do not run the machine over sharp edges, but along them. Your machine will last longer if operated

with care.

• DO NOT FORCE YOUR MACHINE DOWNWARDS! This does not improve the result, it only damages the

machine.

• The Rustibus® 32 is equipped with a dead-man switch to ensure operator safety. Note that the machine

will not be idle immediately. Allow the machine to come to a stop before putting down.

Step 5: MAINTENANCE OF RUSTIBUS MACHINE.

• ALWAYS stop the machine and disconnect it from its power source before carrying out any maintenance

on the machine.

• To maintain your Rustibus® 32V in a good working order, the machine and motor should be

cleaned after use. The ventilation slots of the motor must be kept clear at all times. When the machine is

due for storage, please clean and check the machine for damage or wear and tear.

Genuine Rustibus® parts only!

Machine may vary from pictures

OPERATING THE RUSTIBUS® ANGLE DESCALER

The Rustibus®32 is easy to operate and leaves

the surface clean to St 3+++(SP11+++).

The RPM of your Rustibus® 32 electric unit is

adjustable. But for optimal results and to

avoid excessive strain on the motor and/or

damage on the chain drum, we recommend

you set the speed control on level ‘E’.

The Rustibus® 32 unit uses a Disposable Chain

Drum. This Chain Drum is designed for

one-time-use only and does not require any

spares replacement. Simply use the Chain

Drum until it is completely destroyed and then

replace it with a new one. This makes the

Rustibus® 32 fast and ecient!

In the de-scaling process it is quite normal that

chain links are lost. Should this create an

unbalance in the rotation, simply remove the

chain or rivet on the opposite side of the

broken one to restore the balance.

Genuine Rustibus® parts only!

Machine may vary from pictures

x

REPLACING THE CHAIN DRUM

To replace the Chain Drum on the

machine, open the protective cover by

unlocking the locking nut on the side.

To remove the Drum from the shaft, block the

gearbox by pressing the button on the gear

house. Turn the Chain Drum anticlockwise to

remove it from the shaft.

When replacing the Chain Drum or Wire Brush,

it is important that it is replaced with the

correct side outwards. The longer length of the

spindle should be facing the motor.

The opposite side is blanked o.

Always disconnect the power supply before

dismantling the Rustibus machine.

WARNING

When connecting, changing, or repairing the

Rustibus angle de-scaler, the power supply

must always be disconnected

REPLACING THE CARBON BRUSHES 0322132

1) Open the Cover (032-2101) on both sides of the machine.

(Both Carbon Brushes are to be replaced at the same time)

2) The Carbon Brushes are kept in position with a spring on the Brush Holder (032-2120).

Move the spring sideways with a small, at screwdriver.

3) Take the Carbon Brush out of the Brush Holder.

4) Disconnect the Carbon Brush from the Electric Field (032-2105) and remove it.

5) Take a new Carbon Brush and reconnect it to the Electric Field.

6) Place the new Carbon Brush into the Brush Holder.

7) Re-position the spring with a small, at screwdriver to secure the Carbon Brush.

8) Close both Covers. The machine is now ready for use again.

Genuine Rustibus® parts only!

Machine may vary from pictures

x

PARTS AND SPARES

WHEN CONNECTING, CHANGING, OR REPAIRING THE RUSTIBUS® 32,

THE POWER SUPPLY MUST ALWAYS BE DISCONNECTED.

RUSTIBUS® 32 ELECTRIC 220V

CONSUMABLES

032-2156: R32 Chain Drum 032-2202: R32 Wire Brush

GENERAL OVERVIEW

032-2000 Rustibus® 32 Electric 220V

Single Phase 220/240V, 50/60Hz

Incl. Chain Drum (installed on machine)

032-2001 R32 Electro Motor 220V

032-2010V R32 Screen with vacuum incl. cover

032-2011 R32 Cover only

032-2156 R32 Cover only

Genuine Rustibus® parts only!

Machine may vary from pictures

032-2001

032-2011

032-2010V

032-2156

MOTOR PARTS  RUSTIBUS® 32 ELECTRIC 220V

PARTS TO RUSTIBUS® 32

032-2004 R32 Connection Cable – 6M

032-2005 R32 Protecting Cable Cover

032-2006 R32 BOD Grease

032-2013 R32 I.D Plate

032-2061 R32 Dustcap

032-2100 R32 Motor Housing

032-2101 R32 Cover (2 pcs)

032-2105 R32 Electric Field

032-2106 R32 Armature (incl. items 2107/2110/2108/2113 & 2129)

032-2107 R32 Fan

032-2108 R32 Ball Bearing

032-2110 R32 Insulating Disc

032-2113 R32 Magnetic Disc

032-2116 R32 Air Deector Ring

032-2117 R32 Holding Down Device (2 pcs)

032-2120 R32 Brush Holder (2 Pcs)

032-2127 R32 Electronic Speed Regulator

032-2129 R32 Bearing Sleeve

032-2131 R32 Carbon Brush (2 Pcs)

032-2133 R32 Handle

032-2135 R32 Switch

032-2200 R32 Gear Box (incl. items 2201/2207/2208 & 2209)

032-2201 R32 Sleeve

032-2203 R32 Washer

032-2204 R32 Grooved Ball Bearing

032-2205 R32 Disc

032-2206 R32 Locking Ring

032-2207 R32 Locking Bolt

032-2208 R32 Pressure Spring

032-2209 R32 Push Button

032-2210 R32 Seal Ring

032-2212 R32 Spindle

032-2213 R32 Bearing End Plate

032-2215 R32 Gear (Wheel) Incl. Grease

032-2216 R32 Disc

032-2217 R32 Seal Ring

032-2219 R32 Grease Retain Disc

032-2220 R32 Bolts Set

032-2221 R32 Cable Collar

032-2701 R32 Handle

Genuine Rustibus® parts only!

Machine may vary from pictures

ADDITIONAL FEATURES

Genuine Rustibus® parts only!

Machine may vary from pictures

RUSTIBUS® 32 MAGNO ROLLER

The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series.

They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect

for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort.

Perfect for use in Ballast tanks!

Because of the strong magnetic eld it

can not be operated by persons tted

with cardiac pacemakers.

Item : 032-6200

R32 Magno Roller

Weight: 0,90 kg / 2 lbs

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN

RUSTIBUS WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN

MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF

SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DE-

FECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF RUSTIBUS DETERMINES THAT DEFECTS

OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER

INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Rustibus Worldwide AS is the original owner and manufacturer of Rustibus®

We deliver GENUINE Rustibus® PARTS ONLY!

Rustibus cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of

use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery

unless it can be proven that genuine parts only have been used on Rustibus® machines.

Rustibus will always seek to improve the Rustibus® machines design, specications and production.

Therefore, alterations may take place at any time. While every eort is made to produce up to date literature,

the descriptions, specications, illustrations and photographs in this manual should not be regarded as the

denitive guide to current specications; though all manuals are considered concise at the time of their

production.

Genuine Rustibus® parts only!

Machine may vary from pictures

CONTACT INFORMATION

NORWAY: Rustibus Worldwide AS

Bekkjarviksundet 19

NO - 5397 Bekkjarvik

Norway

Tel: + 47 95 96 70 02

E-mail: [email protected]

ANTWERP: Rustibus N.V.

Noordersingel 7

2140 Antwerpen

Belgium

Tel: + 32 3227 2096

Fax: + 32 3227 2097

E-mail: [email protected]om

SINGAPORE: Rustibus PTE LTD

18 Boon Lay Way

#08-145 TradeHub 21

Singapore 609966

Phone: +65 62 62 52 26

Fax: +65 62 66 69 55

E-mail: [email protected]

HOUSTON TX: Rustibus INC.

2901 West Sam Houston Pkwy

North Suite E-315

Houston, TX 77043

USA

Tel: + 1 832 203 7170

Fax: + 1 832 203 7171

E-mail: [email protected]

[email protected]

www.rustibus.com

Genuine Rustibus® parts only!

Machine may vary from pictures

“WALK BEHIND”SERIES

* DESIGNED TO DESCALE AND POWER BRUSH SHIP

DECKS, HATCH COVERS, TANK TOPS, ETC.

* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM

* RESULT: St 3 +++ SSPCSP11 +++

* ELECTRIC THREE/SINGLE PHASE, PNEUMATIC

AND DIESEL DRIVEN VERSIONS AVAILABLE

* AIR FILTER, LUBRICATOR AND REGULATOR ARE

STANDARD ON ALL PNEUMATIC WALK BEHIND UNITS

* 50 m 164 ft ELECTRIC CABLE STANDARD WITH

ALL ELECTRIC WALK BEHIND UNITS

* OPTIONAL : WIRE BRUSH

NEW 2019 !

Rustibus® 1600

Rustibus® 1200

Rustibus® 2000

Rustibus® 32 Electric 220V Rustibus® 33 Air Rustibus® 34 Electric 110V

30 SERIES

* MOST EFFICIENT HAND TOOL ON THE MARKET

* IDEAL FOR DAILY MAINTENANCE ON DECK,

SPOT SCALING, CARGO HOLD AND BALLAST

TANK DESCALING.

* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM

* 2IN1: NEEDLE AND

CHISEL SCALER

* IDEAL FOR CORNERS AND

HARD TO REACH AREAS

* SEVERAL NEEDLE SIZES AND

CHISELS AVAILABLE

20 SERIES

VERTICAL SYSTEM

* DESIGNED TO DESCALE FLAT,

VERTICAL CARGO HOLD SURFACES

* THE ORIGINAL RUSTIBUS® CHAIN

DRUM SYSTEM

* RESULT: St 3 +++ SSPCSP11 +++

* ENVIRONMENTALLY FRIENDLY,

ONLY OLD PAINT WASTE

*NO CHEMICALS

*NO BLASTING MEDIA

* FAST: UP TO 100 m² / HOUR

1076 ft² / HOUR

AVAILABLE

AS EX MODEL

25 SERIES

* LIGHT WEIGHT, BLASTING

QUALITY PROFILE

* IDEAL FOR WELD SEAMS &

HARD TO REACH AREAS

* MULTIPLE ABRAISIVE

ATTACHMENTS AVAILABLE

Rustibus 32 ELECTRIC Operating instructions

Rustibus 32 ELECTRIC Operating instructions

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