Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety regulations for startup and operation 8
1.5 Safety regulations for maintenance and
repair work 9
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 12
1.7 Standards for safety notices in the text 14
2 General Information
2.1 Engine overview 15
2.2 Engine side and cylinder designations 17
2.3 Sensors and actuators 18
3 Technical Data
3.1 6R 1600 B30S 60Hz engine data, optimized
fuel consumption 20
3.2 6R 1600 B30S 50Hz engine data, optimized
fuel consumption 22
3.3 6R 1600 B40S 50Hz engine data, optimized
emissions 24
3.4 6R 1600 B40S 50Hz engine data, optimized
fuel consumption 26
3.5 6R 1600 B40S 60Hz engine data, optimized
emissions 28
3.6 6R 1600 B40S 60Hz engine data, optimized
fuel consumption 30
3.7 6R 1600 G10F , G20F engine data,
optimized fuel consumption 32
3.8 6R 1600 G10F , G20F engine data,
optimized exhaust emissions 35
3.9 6R 1600 G10S, G20S engine data, EPA stage
3 38
3.10 6R 1600 G10F, G20F engine data, Nonroad
stage III a 41
3.11 6R 1600 G40F , G50F engine data,
optimized fuel consumption 44
3.12 6R 1600 G40F , G50F engine data,
optimized exhaust emissions 47
3.13 6R 1600 G40F, G50F engine data, Nonroad
stage III a 50
3.14 6R 1600 G70F , G80F engine data,
optimized fuel consumption 53
3.15 6R 1600 G70F , G80F engine data,
optimized exhaust emissions 56
3.16 6R 1600 G70S, G80S engine data, EPA stage
3 59
3.17 6R 1600 G70F, G80F engine data, Nonroad
stage III a 62
3.18 Firing order 65
3.19 Engine – Main dimensions 66
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 67
4.2 Putting the engine into operation after
scheduled out-of-service-period 68
4.3 Engine start in manual operation (trials) 69
4.4 Safety system – Override 70
4.5 Operational checks 71
4.6 Engine stop in manual operation (trials) 72
4.7 Emergency stop 73
4.8 After stopping the engine – Engine remains
ready for operation 74
4.9 After stopping the engine – Putting the
engine out of operation 75
5 Maintenance
5.1 Maintenance and servicing 76
5.2 Maintenance task reference table 77
6 Troubleshooting
6.1 Troubleshooting 78
7 Task Description
7.1 Engine 80
7.1.1 Engine – Barring with starting system 80
7.1.2 Engine – Test run 81
7.2 Valve Drive 82
7.2.1 Valve clearance – Check and adjustment 82
7.2.2 Cylinder head cover – Removal and
installation 84
7.3 Fuel System 85
7.3.1 Fuel system – Venting 85
7.4 Fuel Filter 86
7.4.1 Fuel filter – Replacement 86
7.4.2 Fuel prefilter – Replacement 87
7.5 Air Filter 88
7.5.1 Air filter ‒ Replacement 88
7.5.2 Air filter – Removal and installation 89
7.6 Air Intake 90
MS15022/03E 2014-02 | Table of Contents | 3
DCL-ID: 0000005207 - 006