Contec AI-1004LY-WQ-EU Reference guide

Reference Manual

Wireless I/O Series

CONTENTS

4ch Analog Input Terminal for Sub-GHz Wireless

EU model

AI-1004LY-WQ-EU

USA model

AI-1004LY-WQ-US

Introduction .................................................................. 4

Safety Precautions .................................................... 11

Setup ............................................................................. 18

Connecting and Installing ..................................... 34

About Software ......................................................... 49

Function Description ............................................... 52

Appendix ...................................................................... 56

Customer Support and Inquiry ............................ 62

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Table of Contents

Introduction ....................................................................... 4

1. Related Manuals ...................................................................................................................................................... 5

2. About the Product .................................................................................................................................................. 6

3. Features ...................................................................................................................................................................... 7

4. Product Configuration List .................................................................................................................................. 8

5. Support Software .................................................................................................................................................... 9

6. Optional Products ............................................................................................................................................... 10

Safety Precautions ........................................................... 11

1. Safety Information............................................................................................................................................... 12

2. Handling Precautions ......................................................................................................................................... 13

1. FCC PART15 ..................................................................................................................................................... 14

2. FCC PART15 Subpart B ................................................................................................................................ 14

3. FCC PART15 Subpart C ................................................................................................................................ 15

3. About listed transfer rate ................................................................................................................................. 16

4. Usage limitation ................................................................................................................................................... 16

5. Environment .......................................................................................................................................................... 16

6. Inspection ............................................................................................................................................................... 17

7. Storage ..................................................................................................................................................................... 17

8. Disposal ................................................................................................................................................................... 17

Setup ................................................................................. 18

1. What is Setup? ...................................................................................................................................................... 19

1. Using the Driver Library API-AIO(WDM) under Windows ............................................................ 19

2. Step 1 Installing the Software ......................................................................................................................... 20

1. Start up installing program ....................................................................................................................... 20

3. Step 2 Setting the Hardware ........................................................................................................................... 21

1. Product Nomenclature................................................................................................................................ 21

2. Name and Function ...................................................................................................................................... 22

3. Network Setting............................................................................................................................................. 25

4. Step 3 Installing the Hardware ....................................................................................................................... 26

1. Hardware installation................................................................................................................................... 26

5. Step 4 Initializing the Software ...................................................................................................................... 27

1. Setting Procedure ......................................................................................................................................... 27

6. Step 5 Operation Checks .................................................................................................................................. 29

1. Check Method ................................................................................................................................................ 29

2. Using the Diagnosis Program .................................................................................................................. 29

7. Troubleshooting ................................................................................................................................................... 32

1. Symptoms and Actions ............................................................................................................................... 32

2. When the Product Will Not Start Even After Trying the Above Actions .................................. 33

3. When the problem is not solved ............................................................................................................ 33

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Table of Contents

Connecting and Installing............................................... 34

1. Connecting an antenna ..................................................................................................................................... 35

2. Connecting the external power ..................................................................................................................... 36

3. Analog input connection .................................................................................................................................. 38

1. How to connect the interface connector ............................................................................................. 38

2. Interface Connector ..................................................................................................................................... 39

3. Input signal connection .............................................................................................................................. 40

4. Installation Conditions ....................................................................................................................................... 41

5. Installation in a Network ................................................................................................................................... 43

1. Features of the Wireless Network .......................................................................................................... 43

2. Operating Environment and Radio Waves .......................................................................................... 44

3. Constructing a Network ............................................................................................................................. 46

About Software ................................................................ 49

1. About Windows Software ................................................................................................................................ 50

1. How to find a Help File ............................................................................................................................... 50

2. How to update firmware ............................................................................................................................ 50

Function Description ....................................................... 52

1. Mesh ......................................................................................................................................................................... 53

2. Analog Input Function ....................................................................................................................................... 54

1. Conversion conditions ................................................................................................................................ 54

Appendix .......................................................................... 56

1. About Hardware ................................................................................................................................................... 57

1. Function Specifications ............................................................................................................................... 57

2. Environmental Specifications ................................................................................................................... 58

2. Physical Dimensions ........................................................................................................................................... 59

3. Antenna Directivity.............................................................................................................................................. 60

1. AI-1004LY-WQ-EU ........................................................................................................................................ 60

2. AI-1004LY-WQ-US ........................................................................................................................................ 60

Customer Support and Inquiry ...................................... 62

1. Services .................................................................................................................................................................... 63

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Introduction

This section provides necessary information of the product

such as the outline, bundled items and manuals before

actual use.

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Introduction

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1. Related Manuals

The manuals related to the product are listed below.

Read them as necessary along with this document.

 Must Read the Followings.

Name

Purpose

Contents

How to get

Setup Manual

Read this when setting up the

product.

This describes the required items for

setup and configuration procedure.

Included in the package

(Printed matter)

Reference Manual

(this document)

Read this when operating the

product.

This describes the hardware aspects

such as functions and settings.

Download from

the Contec

website (PDF)

 Download Manuals

Download the manuals accordingly from the following URL.

Download

https://www.contec.com/ download/

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Introduction

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2. About the Product

This product is an analog input terminal that sends input analog signals wirelessly in the Sub-GHz

band. *1 Data is sent to Ethernet gateway (Master) of the Wireless I/O series.

With strength against obstacles, capability of long-distance communications in the Sub-GHz band,

and mesh support, it is suitable to control or monitor devices that are spread in the wide area.

4 channels of 10-bit non-isolated analog input are equipped to support ±10V bipolar input. This

product provides excellent cost performance afforded by focusing on solely analog input function.

With the provided driver library API-AIO(WDM), you can create application software for Windows

using various programming languages supporting Win32 API functions such as Visual Basic and

Visual C ++.

* This product should always be used along with the Wireless I/O series Ethernet gateway (Master).

* Driver library can be downloaded from the Contec website.

* AI-1004LY-WQ-US can be used in the United States. AI-1004LY-WQ-EU can be used in European

countries.

*1 Sub-GHz indicates frequency bands of 1GHz and below. Available frequency band of the product

depends on the model. The AI-1004LY-WQ-EU can be used in the 868MHz band (Europe), and the

AI-1004LY-WQ-US can be used in the 915MHz band (The United States).

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Introduction

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3. Features

 Supports Sub-GHz band wireless with excellent

transmission distance

This product converts the input signals wirelessly in the Sub-GHz band and transmits to the gateway. From the LAN port of a PC, analog

signals (±10V) can be easily input via the gateway.

The Sub-GHz, with the good wraparound characteristics of radio waves, the transmission distance (about 1 km) can be extended even

there are obstacles. Stable communication can be achieved even in the environment where radio waves are mixed. As the product is

suitable for long distance communication, network can be constructed on the wide area in the facilities without cable wiring.

 Highly reliable mesh communication

With wireless mesh technology, the communication continues by changing the routes automatically even when disconnection occurs,

for example. Communication stability enables the wireless network to be strong against obstacles.

 Adaptable to a wide range of temperature

This product is capable of operating in the temperature between -20 and + 60°C. It can be installed in the various environments.

 Compact design

Compact design, 62.0(W) x 64.0(D) x 24.0(H)mm features flexibility in installation.

 Easy mounting on DIN rail

This product can be mounted on DIN rail with an optional fixing bracket.

 Capable of adapting a wide-range power

This product is capable of dealing with a wide range of power in the differing environments.

 4-channel analog input

4 channels of analog input with ±10V range, single-ended, and 10-bit resolution can be performed.

 No adjustment for analog input

This product does not require analog input adjustment.

Even the ambient temperature is -20 ° C or + 60 ° C, sampling with accuracy of ± 10 LSB can be carried out without adjustment.

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Introduction

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4. Product Configuration List

The product consists of the items listed below.

Check, with the following list, that your package is complete.

If you discover damaged or missing items, contact your retailer.

AI-1004LY-WQ-EU

Product…1

Setup Guide…1

Warranty Certificate…1

Serial Number Label…1

Power connector (3pin) …1

Interface Connector…1

Antenna…1

AI-1004LY-WQ-US

Product…1

Setup Guide…1

Warranty Certificate…1

Serial Number Label…1

Power connector (3pin) …1

Interface Connector…1

Antenna…1

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Introduction

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5. Support Software

You can use CONTEC support software according to your purpose and development environment.

For more details on the supported OS, applicable languages, or to download the latest version of

software, visit the CONTEC Web site.

Name

Contents

How to get

Windows version of driver

library API-AIO(WDM)

Driver software with Win32API function (DLL) to

support the function is ready to use per terminal.

The driver software contains sample programs such as

VisualBasic and VisualC++, and the diagnosis program

to check the software operation.

Download from the

CONTEC website

Download the files from the following URL.

Download

https://www.contec.com/download/

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Introduction

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6. Optional Products

Optional product items are as follows:

Acquire them as required.

Product Name

Model type

Description

AC Adaptor

POA201-10-2 *

1

Input : 90 - 264VAC, Output : 12VDC 1.0A

Bracket for Wireless I/O

Products

BRK-WQ-Y

Screw Terminal Connector

Set

CN6-Y141

14pin Screw Terminal Connector Set (6 pieces)

*1 The adaptor can be used in the temperature range between 0 and + 40°C. The support voltage of

AC cable is 125 VAC 7 A.

Visit the CONTEC website for the latest optional products.

Website

https://www.contec.com/

― 11 ―

Safety Precautions

Understand the following definitions and precautions to

use the product safely.

Never fail to read them before using the product.

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Safety Precautions

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1. Safety Information

This document provides safety information using the following symbols to prevent accidents

resulting in injury or death and the destruction of equipment and resources.

Understand the meanings of these labels to operate the equipment safely.

DANGER

Signal word used to indicate an imminently hazardous situation which,

if not avoided, will result in death or serious injury.

WARNING

Signal word used to indicate a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

CAUTION

Signal word used to indicate a potentially hazardous situation which,

if not avoided, could result in minor or moderate injury.

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Safety Precautions

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2. Handling Precautions

DANGER

Do not use the product in locations exposed to a flammable or corrosive gas. Bracket for Wireless

I/O Products.

CAUTION

 This product contains precision electronic elements and must not be used in locations subject

to physical shock or strong vibration. Otherwise, the product may malfunction, overheat, or

cause a failure.

 Do not use or store this product in high temperature or low temperature surroundings, or do

not expose it to extreme temperature changes. Otherwise, the product may malfunction,

overheat, or cause a failure.

 Do not use or store this device where it is exposed to direct sunlight or near stoves or other

sources of heat. Otherwise, the product may malfunction, overheat, or cause a failure.

 Do not use the product in the vicinity of devices that generate strong magnetic force or noise.

Otherwise, the product may malfunction, overheat, or cause a failure.

 Do not turn on the power without first connecting the antenna. Otherwise, the product may

malfunction, overheat, or cause a failure. Before turning the power on, be sure to check

whether the antenna is securely connected.

 The specifications of the product are subject to change without notice for enhancement and

quality improvement. Even when using the product continuously, be sure to read the manual

in the CONTEC's website and understand the contents. Do not modify the product. CONTEC

will bear no responsibility for any problems, etc., resulting from modifying the product.

 Do not modify the product. CONTEC will bear no responsibility for any problems, etc.,

resulting from modifying the product.

 The product must always be associated with the instruction manual.

 When the product is used in a place that is affected by overcurrent or overvoltage (lightning

surge), select appropriate surge protection device for all of the route (Power line, earth, etc.).

Consult with the specialist regarding selecting, purchasing, and setting the surge protection

device.

 Bringing this product too close to a metal/concrete wall (including steel frames) may cause

the communication quality to deteriorate.

 If a wireless device that uses the same channel (wireless frequency) as this product exists in

the area where communication is possible, a drop in the transmission speed or

communication quality may occur in certain situations, which may make it impossible to

perform normal communication.

 Modifications to the built-in wireless equipment are prohibited by law.

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Safety Precautions

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 In some medical institutions and laboratories, radio-sensitive precision instruments are used

and it may be prohibited to use radio equipment.

 The use of antennas other than that included with the product is prohibited by law.

 The radio waves used by this product pass through obstacles (such as walls) and reach all

locations within a given area. If the security settings are not configured, communication may

be intercepted by a third party.

 This product is equipped with a security function, so be sure to configure the security settings

prior to use in order to reduce security problems.

 This product may not perform normal wireless communication due to factors such as the

installation environment, the setup, and the communication load of the network.

 Perform a verification in advance in an environment that matches your usage application to

check that there are no problems.

 For the introduction and installation of this product, hire a system integrator or other

specialist who is well-versed in the construction of network systems.

 When you are switching to this product from another model, it may be necessary to

reconstruct the network system due to differences in areas such as the product specifications

and functions.

 When disposing of the product, follow the disposal procedures stipulated under the relevant

laws and municipal ordinances.

 Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever

(Including damages for loss of business profits) arising out of the use or inability to use this

CONTEC product or the information contained herein.

1. FCC PART15

2. FCC PART15 Subpart B

This device complies with part 15 of the FCC Rules.

Operation is subject to the following two conditions: (1) This device may not cause harmful interference,

and (2) this device must accept any interference received, including interference that may cause

undesired operation.

FCC CAUTION

Changes or modifications not expressly approved by the party responsible for compliance could void

the user's authority to operate the equipment.

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and

used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his own expense.

NOTE

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Safety Precautions

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3. FCC PART15 Subpart C

This transmitter must not be co-located or operated in conjunction with any other antenna or

transmitter.

This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment

and meets the FCC radio frequency (RF) Exposure Guidelines. This equipment should be installed

and operated keeping the radiator at least 20cm or more away from person’s body.

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Safety Precautions

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3. About listed transfer rate

Data transfer speed listed in this guide or Utility is a theoretical maximum value and does not indicate

the actual data speed.

4. Usage limitation

This product has not been developed or manufactured to be used in systems including the

equipment which is directly related to human lives *1 or the equipment which involves human safety

and may significantly affect the maintenance of public functions *2. Therefore, do not use the product

for such purposes.

*1 Medical devices such as life-support equipment and devices used in an operating theater.

*2 Main control systems at nuclear power stations, safety maintenance systems at nuclear facilities,

other important safety-related systems, operation control systems within group transport systems,

air-traffic control systems, etc.

5. Environment

Use this product in the following environment. If used in an unauthorized environment, the product

may overheat, malfunction, or cause a failure.

Operating temperature

-20 - 60°C

Humidity

10 - 90%RH (No condensation)

Corrosive gases

None

Floating dust particles

Inspect the product periodically as follows to use it safely.

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Safety Precautions

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6. Inspection

Inspect the product periodically as follows to use it safely.

7. Storage

When storing this product, keep it in its original packing form.

 Put the product in the storage bag.

 Wrap it in the packing material, and then put it in the box.

 Store the package at room temperature at a place free from direct sunlight, moisture, shock,

vibration, magnetism, and static electricity.

8. Disposal

When disposing of the product, follow the disposal procedures stipulated under the relevant laws

and municipal ordinances.

Isolated Digital I/O

- Check that the connector

has no dust or foreign

matter adhering.

― 18 ―

Setup

This section describes how to set up the product.

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Setup

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1. What is Setup?

Setup means a series of steps to take before the product can be used.

Different steps are required for software and hardware.

The setup procedure varies with the OS and software used.

1. Using the Driver Library API-AIO(WDM) under

Windows

This section describes the setup procedure to be performed before you can start developing

application programs for the product using the “Driver Library API-AIO(WDM)”.

Taking the following steps sets up the software and hardware. You can use the diagnosis program

later to check whether the software and hardware function normally.

Step 1 Installing the Software (Page20)

Step 2 Setting the Hardware (Page21)

Step 3 Installing the Hardware (Page26)

Step 4 Initializing the Software (Page27)

Step 5 Operation Checks (Page29)

If Setup fails to be performed normally, see the “Symptoms(Page32)” section at the end of this

chapter.

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Setup

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2. Step 1 Installing the Software

This section describes how to install the driver library.

Install the driver library before connecting this product to your PC.

Although some user interfaces are different depending on the OS used, the basic procedure is the

same.

For the installation details of each OS, see the Help (APITOOL.chm) in the folder of the installed

development environment package that can be downloaded from the CONTEDC website.

1. Start up installing program

1 Download the API-AIO(WDM) from the CONTEC website.

2 Execute the downloaded file and it is automatically extracted.

3 Execute the installer in the extracted file. Refer to the following as the installer varies

depending on the OS.

OS other than Windows 10:

(Extracted file)\INF\WDM\Aio\Setup.exe

Windows 10:

(Extracted file)\INF\WDM\Aio_ForWin10.exe

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