Mettler Toledo Thornton 4000TOCe User manual

Type
User manual

This manual is also suitable for

3
a
Warning!
Please refer to the 4000TOCe Operation Manual for safety instructions regarding
installation and start-up. Follow all warnings, cautions, and instructions indicated on
and supplied with this product.
Statement of intended use – The 4000TOCe is designed to measure Total Organic Carbon (TOC)
concentration in high purity water applications. If this equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment against hazards may be impaired.
Content
1 Safety Instructions________________________________________________________ 4
2 Unpacking and Inspection __________________________________________________ 5
3 Dimensional Drawings ___________________________________________________ 6
4 4000TOCe Sensor Installation ______________________________________________ 6
5 Electrical Connection _____________________________________________________ 7
6 TerminalBlock(TB)denitions _____________________________________________ 8
7 4000TOCe Start-up ______________________________________________________ 8
8 4000TOCe Sensor ________________________________________________________ 9
9 Menu Structure __________________________________________________________ 9
10 Operation ______________________________________________________________ 10
11 General Setup __________________________________________________________ 10
12 Disposal ___________________________________________________________ 12
13 Specications __________________________________________________________ 12
14 Service and Maintenance _________________________________________________ 13
4
1 Safety Instructions
Thismanualincludessafetyinformationwiththefollowingdesignationsandformats.
Definition of equipment and documentation symbols and designations
WARNING:POTENTIALRISKOFPERSONALINJURY.
CAUTION:possibleinstrumentdamageormalfunction.
NOTE:Importantoperatinginformation.
On the transmitter or in this manual text indicates: Caution and/or other possi-
blehazardincludingriskofelectricshock(refertoaccompanyingdocuments).
The following is a list of general safety instructions and warnings. Failure to adhere to these
instructions can result in damage to the equipment and/or personal injury to the operator.
–The4000TOCeandM300TOCtransmittershouldbeinstalledandoperatedonlyby
personnelfamiliarwiththetransmitterandwhoarequalifiedforsuchwork.
–The4000TOCeandM300TOCtransmittermustonlybeoperatedunderthespecified
operatingconditions.
–Repairorserviceofthe4000TOCeandM300TOCtransmittermustbeperformedby
authorized,trainedpersonnelonly.
– With the exception of routine maintenace, cleaning procedures or fuse replacement,
as described in this manual, the 4000TOCe and M300TOC transmitter must not be
tamperedwithoralteredinanymanner.
–METTLERTOLEDOacceptsnoresponsibilityfordamagecausedbyunauthorized
modificationstothetransmitter.
Followallwarnings,cautions,andinstructionsindicatedonandsuppliedwiththisproduct.
–Installequipmentasspecifiedinthisinstructionmanual.Followappropriatelocaland
nationalcodes.
–Protectivecoversmustbeinplaceunlessqualifiedpersonnelareperforming
maintenance.
–Ifthisequipmentisusedinamannernotspecifiedbythemanufacturer,theprotection
providedbyitagainsthazardsmaybeimpaired.
WARNINGS:
–Installationofcableconnectionsandservicingofthisproductrequireaccess
toshockhazardvoltagelevels.Switchorcircuitbreakershallbeinclose
proximitytotheequipmentandwithineasyreachoftheOPERATOR;itshall
bemarkedasthedisconnectingdevicefortheequipment.
–Mainpowerandrelaycontactswiredtoseparatepowersoucemustbe
disconnectedbeforeservicing.
–Mainpowermustemployaswitchorcircuitbreakerasthedisconnecting
devicefortheequipment.
–ElectricalinstallationmustbeinaccordancewiththeNationalElectricalCode
and/oranyotherapplicablenationalorlocalcodes.
5
1 Safety Instructions continued
–Safetyandperformancerequirethatthis4000TOCeinstrumentbeconnected
andproperlygroundedthroughathree-wirepowersource.
NOTE! RELAY CONTROL ACTION:theM300TOCtransmitterrelayswillalways
de-energizeonlossofpower,equivalenttonormalstate,regardlessofrelay
statesettingforpoweredoperation.Configureanycontrolsystemusingthese
relayswithfail-safelogicaccordingly.
NOTE! PROCESS UPSETS: Becauseprocessandsafetyconditionsmaydepend
on consistent operation of this sensor, provide appropriate means to maintain
operation during sensor cleaning, replacement or sensor or instrument
calibration.
NOTE: Thisisa4-wire-productwithanactive4–20mAanalogoutput.
PleasedonotsupplypowertoPin1–Pin3ofTB2.
2 Unpacking and Inspection
4000TOCe:Inspecttheshippingcontainer.Ifitisdamaged,contacttheshipper
immediatelyforinstructions.Donotdiscardthecontainer.Ifthereisnoapparent
damage,carefullyunpackthe4000TOCeSensor.Theboxshouldcontainthefollowing
items:
• 4000TOCe Sensor
•InstallationKit(seeoperationmanualforlistofcontents)
• Operation Manual CD-ROM
•QuickStartGuide
• Product Insert Card
• Certificate of Calibration
•DeclarationofConformity
M300TOC:Inspecttheshippingcontainer.Ifitisdamaged,contacttheshipperimmedi-
atelyforinstructions.Donotdiscardthecontainer.Ifthereisnoapparentdamage,un-
packthecontainer.Besureallitemsshownonthepackinglistarepresent.
Ifitemsaremissingorshippingcontainerisdamaged,notifyMETTLERTOLEDO
immediately.
6
5000TOCi Sensor Dimension Diagram
DIMENSIONS IN INCHES [mm]
ALLOW MINIMUM CLEARANCE OF
18 in. [457]
FOR UV LAMP REPLACEMENT
REGULATOR
NOT SHOWN
10-32
INTERNAL THD
3.26
[82.8]
2.08
[52.8]
1.64
[41.6]
5.5
[139.7]
8.8
[223.5]
8.05
[204.5]
10.05
[255.3]
15.0
REF
[368.3]
7.40
[188]
Ø0.25
TYP
[Ø6.35]
11
[279.4]
DO NOT
OPEN WHEN
UV LAMP
IS ON
UV LAMP
REPLACEMENT COVER
HIGH VOLTAGE
DISCONNECT
POWER FOR
SERVICING
AC
POWER
TRANSMITTER
CONNECTION
DO NOT
OPEN WHEN
UV LAMP
IS ON
SAMPLE
OUTLET
SAMPLE
INLET
DRAIN BEFORE
SHIPPING
3 Dimensional Drawings
15.0
[368.3]
10.05
[255.3]
11.0
[279.4]
7.40
[188]
8.05
[204.5]
8.80
[223.5]
5.5
[139.7]
1.64
[41.6]
2.08
[52.8]
3.26
[82.8]
ALLOW MINIMUM CLEARANCE OF
18in.[457]
FOR UV LAMP REPLACEMENT
REGULATOR
NOT SHOWN
Ø0.25
TYP
[Ø6.35]
DIMENSIONS IN
INCHES[mm]
6 to 36 in.
[15 to 90 cm]
Sample
Drain
Atmospheric
Drain
Safety Drain
Process Pipe
Isolation Valve
Regulator
(Optional)
Recommended
Process Pipe
Cross-Section
30°-60°
Installation
Mountthe4000TOCeinanappropriatelocation.Aminimumclearancedimensionof
18”(45.7cm)isrequiredontheleftsideofthesensorforUVlampchange-out.Two
plumbingconnectionsareprovidedontherightsideoftheenclosure.Thelowerconnec-
tionislabeled‘SampleInlet’andtheupperconnection‘SampleOutlet’.Athirdconnec-
tion,asafetydrain,islocatedonthebottomoftheenclosure.Figure1showsatypical
installedconguration.Theinstallationkitprovidedincludesinstallationtubeassem-
blies,asampleconditioningcoilandahighcapacityinletlter.Attachthehighcapacity
inletltertothesampleinletconnectionasshowninFigure2.
Figure 1
4 4000TOCe Sensor Installation
7
Connectthe0.125”(3mm)PTFEtubingtoasamplepointisolationvalve(notsupplied).
Warning:Forinletpressureabove85psi(5.9bar),apressureregulator(Thorntonp/n
58091552)isrequired.Flushsampletubingbeforeinstallingatthesensor.Closethe
isolationvalve.AttachtheotherendofthePTFEtubingtothesampleconditioningcoilthen
attachthesampleconditioningcoiltothehighcapacityinletlter.
Connectthestainlesssteeldraintube(Thorntonp/n58091553)asshowninFigure2
anddirectoutlettoanatmosphericdrain.
Figure 2
4 4000TOCe Sensor Installation continued
HIGH CAPACITY INLET FILTER
ASSEMBLY & DRAIN
WARNING: MAIN POWER MUST EMPLOY A SWITCH OR CIRCUIT BREAKER
AS THE DISCONNECTING DEVICE FOR THE EQUIPMENT. THE BREAKER
SHOULD BE PROPERLY LABELED AND EASILY ACCESSIBLE FOR SYSTEM
ISOLATION BY SERVICE PERSONNEL. THE CIRCUIT BREAKER SHALL HAVE A
MAXIMUM OF 20 AMP RATING.
Twottingsareprovidedontheleftsideofthe4000TOCeenclosure:theACPower
bulkheadttingforpowercable,andtheM300TOCpatchcableconnection.Feedthe
powercablethroughthebulkheadttingontheside-wall.LineandNeutralACpower
connectionsarepositionedontherightsideoftheprintedcircuitboard.TheACGround
connectionisprovidedonagroundingplatelocatedattheinside-topofthesensordoor.
SeeFigure3forterminalwiring.Ensurelinefuseisproperlyinstalled.Seeproductlabel
forspeciedfusesize.
Figure 3
5 Electrical Connection
LINE FUSE
AC LINE IN
EARTH GROUND
NEUTRAL
LINE
AC
LINE
IN
8
6TerminalBlock(TB)denitions
M300TOC Transmitter wiring connections
ForcompleteinstructionsseeM300TOCTransmitteroperationmanual.
TB 3 provides access to channel A signal inputs
4000TOCe Sensor Cable Connection
TOCsensoruses5808027Xseriescables.
1
4
DIN
1
2
DIN
TB1A for
1
4 DIN
1 NO2
2 COM2
3 NC2
4-
5-
4 NO4
5 COM4
-
-
-
-
-
-
TB1B for
1
4 DIN
1 NO1
2 COM1
3 NC1
4-
5-
4 NO3
NO3
5 COM3
TB2 for
1
4 DIN
1 AO1+
2 AO1–/AO2–
3
4
5
6
7
8
9
AO2+
TB2 for
1
2 DIN
1 AO1+
2 AO1–/AO2–
3 AO2+
4-
5-
6-
7-
8-
9-
1 NO1
2 COM1
3 NC1
4 NO2
5 COM2
6 NC2
7
8
9
10
11
12
13
14
-
-
COM3
-
NO4
-
COM4
TB2
TB3
TB1A
TB1B
17
17
9
1
9
1
TB2TB3
TB4
TB1
114
191919
TB1 for
1
2
DIN
Power connections are labeled
-N
for Neutral and
+L
for Line, for 100 to 240 VAC or 20–30 VDC.
Pin no. Sensor wire Color Function
1. - not used
2. - not used
3. - not used
4. - not used
5. - not used
6. White GND
7. Black RS485-B
8. Red RS485-A
9. Blue +5V
1
4
DIN
1
2
DIN
TB1A for
1
4 DIN
1 NO2
2 COM2
3 NC2
4-
5-
4 NO4
5 COM4
-
-
-
-
-
-
TB1B for
1
4 DIN
1 NO1
2 COM1
3 NC1
4-
5-
4 NO3
NO3
5 COM3
TB2 for
1
4 DIN
1 AO1+
2 AO1–/AO2–
3
4
5
6
7
8
9
AO2+
TB2 for
1
2 DIN
1 AO1+
2 AO1–/AO2–
3 AO2+
4-
5-
6-
7-
8-
9-
1 NO1
2 COM1
3 NC1
4 NO2
5 COM2
6 NC2
7
8
9
10
11
12
13
14
-
-
COM3
-
NO4
-
COM4
TB2
TB3
TB1A
TB1B
17
17
9
1
9
1
TB2TB3
TB4
TB1
114
191919
TB1 for
1
2
DIN
Power connections are labeled -N for Neutral and +L for Line, for 100 to 240 VAC or 20–30 VDC.
¼
DIN
½
DIN
7 4000TOCe Start-up
Introduce Sample Flow
Applypower,slowlyopenthesamplepointisolationvalve(notsupplied)tostartowto
thesensor.Allowapproximately3-5minutesforthesensortoll,andobserveowat
thedraintube.Oncethereisow,checkthattherearenoleaksinsidethesensorenclo-
sure.Allowthesensortoinitiallyushwithsamplewater(4-24hoursisrecommended).
Close front cover and connect the M300TOC patch cable to the connector on the bottom
leftsideofenclosure.
9
8 4000TOCe Sensor
The 4000TOCe Sensor housing provides four LED status lights and a single push button
keyforlocalUVlampcontrol.SeeFigure4.
Figure 4
Sensor status LED:IlluminateswheneverACpowerisonandtheM300TOCand4000TOCe
areconnected.
UV Lamp ON LED:Whenilluminatedcontinuously,UVLampison.Whenashing,indi-
catessensorisinrinseandauto-balancemode.
UV Lamp ON key:AllowstheusertoturnUVlamponoroffatthesensor.SensorStatus
LED:Illuminatescontinuouslywhensensorispoweredandthepatchcableispluggedin.
Notlitifpatchcableorpowerisdisconnected.
Error LED:IlluminatescontinuouslywhenanErrorconditionexists.
Fault LED:FlashingwhenaFaultconditionexists.
9 Menu Structure
Analog Outputs
Set Points
Measurement
Mode M300
CalMenu Info
Quick Setup
Configure
System Service
Messages Calibration Data
Measurement
Analog Outputs
Set Points
Alarm
TOC Setup
Display
Flow Control
Hold outputs
Set Language
USB
Passwords
Set/Clear Lockout
Reset
Diagnostic
Calibrate
Tech Service
Model/Software
Revision
TOC Sensor Info
10
11 General Setup (PATH:Menu/QuickSetup)
The4000TOCeSensorisconguredfromtheM300TOCtransmitter.
WhileinMeasurementmodepressthe[MENU]keyonthe
M300TOCtobringuptheMenuselection.Select”QuickSetup”and
pressthe[ENTER]key.
Display Convention:
1stlineondisplaya3rdlineondisplayc
2ndlineondisplayb4thlineondisplayd
Selecttheunitsofmeasurementforaandb.Onlylinesaandb
canbeconguredinQuicksetup.GototheCongurationMenu
tocongurelinescandd.
5.0 ppbC
0.16 µScm
MENU
Quick Setup
10 Operation
Navigationofdataentryelds
Use the ukeytonavigateforwardorthetkeytonavigatebackwardswithinthe
changeabledateentryeldsofthedisplay.
Entry of data values, selection of data entry options
Use the pkeytoincreaseortheqkeytodecreaseadigit.Usethesamekeystonavi-
gatewithinaselectionofvaluesoroptionsofadataentryeld.
Note:Somescreensrequireconguringmultiplevaluesviathesamedataeld
(ex:conguringmultiplesetpoints).Besuretousetheu or tkeytoreturnto
theprimaryeldandthep or qkeytotogglebetweenallcongurationop-
tionsbeforeenteringtothenextdisplayscreen.
Navigation with in Display
If a isdisplayedonthebottomrighthandcornerofthedisplay,youcanusetheu
or tkeytonavigatetoit.Ifyouclick[Enter]youwillnavigatebackwardsthroughthe
menu(gobackonescreen).Thiscanbeaveryusefuloptiontomovebackupthemenu
treewithouthavingtoexitintothemeasuringmodeandre-enterthemenu.
Exit menu
Note:Exitthemenuatanytimebypressingthet and ukeysimultaneously
(escape).ThetransmitterreturnstotheMeasurementmode.
”Save changes” dialogue
Three options are possible for the ”Save changes” dialogue:
– ”Yes & Exit”: Save changes and exit to measuring mode
– ”Yes & ”:Savechangesandgobackonescreen
– ”No & Exit”: Don’t save changes and exit to measuring mode
The ”Yes & ”optionisveryusefulifyouwanttocontinueconguringwithouthavingto
re-enterthemenu.
11
Analog outputs
ByselectingYesthelinear4–20mAanalogoutputAout1
willbesetupformeasurementawhen[ENTER]ispressed.
SelectingNomeansthatnoanalogoutputissetup.
Aout1 min, Aout1 max are the minimum and maximum measu-
rementvaluesforthe4and20mAvaluesrespectively.
Set Points
AfterconguringtheAnalogOutputasetpointcanbecongured
forthatoutput.IfNoisselectedand[ENTER]ispressedthenthe
quicksetupisdoneandthemenusareexitedwithoutsetting
upanysetpoint.
SelectingYesandpressing[ENTER]meansasetpointcanbe
conguredformeasurementa.
FollowingsetpointTypescanbeselected:
–High(Highvaluehastobeset)
–Low(Lowvaluehastobeset)
–Between(HighandLowvaluehastobeset)
–Outside(HighandLowvaluehastobeset)
–USP(%safetymarginbelowU.S.Pharmacopoeialimits)
–EPPW(%safetymarginbelowEuropeanPharmacopeialimitsforPuriedWater)
–EPWFI(%safetymarginbelowEuropeanPharmacopeialimitsforWaterforInjection)
–JPCond(%safetymarginbelowJapanesePharmacopoeialimits)
Aftersettingthesetpointvalue(s)aRelay(none,1,2,3,4)
canbeconguredforthatsetpoint.TheRelaydelayissetto
10secondsandtheHysteresisissetto5%.
UV Lamp
Onceowhasbeenestablished,the4000TOCeisreadytobegintakingTOCmeas-
urements.Ifsensoractivationisdesiredatthistime,settheUVLamptoOn.Allow
approximatelyoneminuteforreadingstobegin.Additionaltime(approximately4-24
hours)maybenecessaryforthereadingstostabilizeasthesamplelinerinsesclean,
andtheTOCsensorreachesthermalstability.
Auto Start
The4000TOCesensorcanbeconguredsuchthattheUVlampwillautomaticallyturnon
afterrecoveringfromapowerlossorfaultcondition.Ifautomaticrecoveryisdesired,set
theAutoStartoptionto‘Yes’.
ItisrecommendedthatAutoStartbesetto‘Yes’.Thedefaultsettingis‘No’.
11 General Setup (PATH:Menu/QuickSetup)continued
5.0 ppbC
0.16 µScm
Aout1 min= 0.000 ppb
Aout1 max= 100.0 ppb ì
5.0 ppbC
0.16 µScm
a Set Point Yes
SP1 Type= High ì
5.0 ppbC
0.16 µScm
SP1 High = 0.000 ppb
ì
5.0 ppbC
0.16 µScm
SP1 use Relay #1 ì
12
13Specications
12 Disposal
Whenthesensorisfinallyremovedfromservice,observealllocalenvironmental
regulationsforproperdisposal.
TOC Sensor
Measurement Range 0.05-1000ppbC(µgC/L)
Accuracy ±0.1ppbCforTOC<2.0ppb(forwaterquality>15M�-cm[0.067µS/cm])
±0.2ppbCforTOC>2.0ppband<10.0ppb(forwaterquality>15M�-cm
[0.067µS/cm])
±5%ofmeasurementforTOC>10.0ppb(forwaterquality0.5to18.2M�-cm
[2.0to0.055µS/cm])
Repeatability ±0.05ppbC<5ppb,±1.0%>5ppb
Resolution 0.001ppbC(µgC/L)
AnalysisTime Continuous
Initial response time <60seconds
Limit of Detection 0.025ppbC
Conductivity Sensor
ConductivityAccuracy ±2%,0.02-20µS/cm;ConstantSensor*
CellConstantAccuracy ±2%
Temperature Sensor Pt1000 RTD, Class A
TemperatureAccuracy ±0.25°C
Sample Water Requirements
Temperature 0to100°C**
Particle Size <100micron
MinimumWaterQuality
>0.5M�–cm(<2µS/cm),pH<7.5***
FlowRate 20mL/min
Pressure 4to200psig(0.3bar(g)to13.6bar(g))atsampleinletconnection****
GeneralSpecications
Case Dimensions 11”[280mm]Wx7.4”[188mm]Hx5.25”[133mm]D
Weight 5.0lb.(2.3kg)
Enclosure material Polycarbonateplastic,ameretardant,UVandchemicalresistant
UL#E75645,Vol.1,Set2,CSA#LR49336
Enclosure rating NEMA4X,IP65Industrialenvironment
AmbientTemperature/Humidityrating 5to50°C/5to80%Humidity,non-condensing
Powerrequirements 100-130VACor200-240VAC,50/60Hz,25WMaximum
Local Indicators Four LED lights for Fault, Error, Sensor Status and UV Lamp ON
Ratings/Approvals CECompliant,ULandcUL(CSAStandards)listed,Conductivityandtemperature
sensorstraceabletoNIST,ASTMD1125andD5391.MeetsASTMD5173
StandardTestMethodforOn-LineMonitoringofCarbonCompoundsinWaterby
UV Light Oxidation
13
14 Service and Maintenance
The4000TOCeSensorisdesignedtominimizeserviceandmaintenance.Therefore,nor-
maloperatingwearandtearisnegligible.Thisreducestheamountofconsumablecom-
ponentsaswellastheamountoftimeneededtomaintainthesensor.Listedbeloware
instructionsonhowtoperformsimpleperiodicmaintenance,whichincludesUVLamp
change(every4500hoursofoperation),filterreplacement(typicallyevery6months),
andgeneralcleaning.
UV Lamp Replacement
WARNING: UV RADIATION HAZARD
ApplypowertoUVlamponlywheninstalledinhousinginaccordancewith
operationmanual.DONOTremoveUVlampfromhousingunlesspowerisoff.
Always protect eyes and skin from direct exposure to UV light.
METTLER TOLEDO Thornton recommends replacement of the UV lamp inside the
4000TOCe Sensor after 4500 hours of operation, or 6 months of continuous use, not to
exceedoneyear.Thisisasimpleprocedurethatrequiresonlyafewminutestocomplete.
ThefollowingstepsexplaintheproperprocedurefortheUVlampreplacement.Referto
theillustrationbelow.
13Specicationscontinued
Sample Connections
Inlet connection 10-32femalethreadedport(6’[2m]FDAcompliantPTFEtubingsupplied)
Outlet connection 10-32femalethreadedport(Fixedrightangle316SSdraintubeprovided)
Inlet Filter 316SS, inline 60 micron
Wetted parts 316SS/Quartz/PEEK/Titanium/PTFE/EPDM/FFKM
Wall Mount Standard, mounting tabs provided
Pipe Mount Optional,withpipe-mountbracketaccessoryfornominalpipesizes1”[2.5cm]
Maximum Sensor Distance 300ft[91m]
*ReadoutinequivalentS/mrangesselectableatM300TOC
**Temperatureabove70°CrequiresSampleConditioningCoil(included)
***Forpowerplantcyclechemistrysamples,pHmaybeadjustedbymeasurementaftercationexchange.
****Processpressureabove85psig(5.9bar)requiresoptionalHighPressureRegulatorp/n58091552.
Specicationssubjecttochangewithoutnotice.
DO NOT
OPEN WHEN
UV LAMP
IS ON
UV LAMP
REPLACEMENT COVER
HIGH VOLTAGE
DISCONNECT
POWER FOR
SERVICING
AC
POWER
TRANSMITTER
CONNECTION
LAMP
OXIDATION CHAMBER
HOLDING SCREW
COIL
4000TOCe
14
14 Service and Maintenance continued
CAUTION:UseofaUVlampotherthanthoseprovidedbyMETTLERTOLEDO
Thorntonspecificallyforusewiththe4000TOCeSensorwillaffectperformance
andvoidthewarrantyofthisproduct.
1.Atthesensor,turnofftheUVlampbypressingthelampcontrolbutton(UVlampON
LEDwillturnoff).IftheLEDdoesnotturnoff,checkthattheSensorKeyLockisinthe
offpositionintheM300TOC.RefertoSection10.3.1SensorKeyLockfunctioninthe
operationmanual.
2.OncepowertotheUVlampisoff,openthefrontcoverofthesensorenclosurewith
thefrontcovertool.
3.Removethesidecoverlabeled‘UVLAMPREPLACEMENTCOVER’ontheleftsideof
thesensorenclosure.Usealarge-bladedflat-headscrewdriverandturnthecover
counterclockwisetoloosenandunscrewthecover.
4.DisconnectthepowercabletotheUVlamp.Thisconnectorislocatedonthebacksi-
deofthefrontcover,abovethecircuitboard.
5.LoosentheUVlampholdingscrewlocatedontheleftsideoftheoxidationchamber.
6.SlidethecableoftheUVlampthroughthesideopeningoftheenclosureandgently
slidetheUVlampoutoftheoxidationchamberassembly(stainlesssteelcylinder).
BecarefulnottolettheUVlamphitthequartzglasstubeinsidethechamber.
7.Usetheglovessuppliedwitheachreplacementbulb.Holdthenewlampfromthe
endsofthelamp.Donottouchthebulb.SlidethenewUVlampintothesideopening
oftheenclosureandintotheoxidationchamberopeninguntilitstops.Donotuse
excessiveforcetoinserttheUVlampasthismaycausedamagetothelamporthe
internalcomponentsoftheoxidationchamber.
8.TightentheUVlampholdingscrewuntilsnug.Donotover-tighten.
9.Feedthepowercablethroughthesideopeningoftheenclosure.Re-connectittothe
powerconnectoronthefrontdoor.
10.Closefrontcoverofthesensorandsecurefastenerswiththefrontcovertool.
11.InstalltheUVLampreplacementcoverontheopeningonthesideoftheenclosure.
12.AttheM300TOC,pressthe‘Menu’key,andselectPath:Menu/Configure/TOCSetup/
LampControl.Pressthe‘Enter’keyuntil‘LampTimeReset’isdisplayed.Select‘Yes’,
thenpressentertwicetoconfirmyourselectionandsavethechanges.
13.Afterthelampreplacementhasbeencompleted,aTOCcalibrationmustbeperfor-
med.Inaddition,aSystemSuitabilityTestisrecommendedinapplicationswhere
compliancewithPharmacopeiaregulationsisnecessary.
15
High Capacity Inlet Filter Replacement
The4000TOCeSensorincludesahighcapacityfilter(shownbelow)containingafilter
elementthatshouldbereplaced(p/n58091551,packageof2)every6monthsorso-
oner,dependingonwaterqualityconditions.Detailedinstructionstoreplacethisfilterare
includedinthereplacementpackage.
14 Service and Maintenance continued
REPLACING THE FILTER ELEMENT FOR THE HIGH CAPACITY INLET FILTER
PLACE 3/4” WRENCHES HERE
UNSCREW INLET NUT
INLET SIDE OF HOUSING
COMPRESSION NUT (A)
TO 4000TOCe
FILTER HOUSING
TO 4000TOCe
SPRING
OPEN
END
FILTER
(B)
146
5000TOCi Sensor Dimension Diagram
DIMENSIONS IN INCHES [mm]
ALLOW MINIMUM CLEARANCE OF
18 in. [457]
FOR UV LAMP REPLACEMENT
REGULATOR
NOT SHOWN
10-32
INTERNAL THD
3.26
[82.8]
2.08
[52.8]
1.64
[41.6]
5.5
[139.7]
8.8
[223.5]
8.05
[204.5]
10.05
[255.3]
15.0
REF
[368.3]
7.40
[188]
Ø0.25
TYP
[Ø6.35]
11
[279.4]
DO NOT
OPEN WHEN
UV LAMP
IS ON
UV LAMP
REPLACEMENT COVER
HIGH VOLTAGE
DISCONNECT
POWER FOR
SERVICING
AC
POWER
TRANSMITTER
CONNECTION
DO NOT
OPEN WHEN
UV LAMP
IS ON
SAMPLE
OUTLET
SAMPLE
INLET
DRAIN BEFORE
SHIPPING
3 Rysunki wymiarowe
15,0
[368,3]
10,05
[255,3]
11,0
[279,4]
7,40
[188]
8,05
[204,5]
8,80
[223,5]
5,5
[139,7]
1,64
[41,6]
2,08
[52,8]
3,26
[82,8]
POZOSTAWIĆODSTĘP
CONAJMNIEJ457MM
NA POTRZEBY WYMIANY LAMPY
REGULATORNIE
JEST WIDOCZNY
Ø0,25
TYP
[Ø6,35]
WYMIARY
WCALACH[mm]
od 6 do 36cali
[od 15 do 90 cm]
Odpływ
próbki
Odpływ
atmosferyczny
Odpływ
bezpieczeństwa
Instalacja rurowa
Zawór odcinający
Regulator
(Opcja)
Zalecana
Przekrój
instalacji
rurowej
30°-60°
Instalacja
Zamontowaćczujnik4000TOCewodpowiednimmiejscu.Wolnaprzestrzeńoszerokości
45,7cmjestpotrzebnapolewejstronieczujnika,abymócwymienićlampęUV.Dwa
połączeniahydrauliczneznajdująsiępoprawejstronieobudowy.Dolnepołączenie
jestoznaczonejako„Wlotpróbki”,agórnejako„Wylotpróbki”.Trzeciepodłączenie,
odpływbezpieczeństwa,znajdujesiępodspodemobudowy.Rysunek1przedstawia
typowąkonguracjęinstalacji.Zestawinstalacyjnyzawierazespołyrurek,cewkędo
kondycjonowaniapróbekorazltrwlotowyowysokiejpojemności.Podłączyćltr
wylotowyowysokiejpojemnościdowlotupróbki,jakpokazanonarysunku2.
Rysunek 1
4 Instalacja czujnika 4000TOCe
10-32
WEWNĘTRZNE
THD
174
5000TOCi Sensor Dimension Diagram
DIMENSIONS IN INCHES [mm]
ALLOW MINIMUM CLEARANCE OF
18 in. [457]
FOR UV LAMP REPLACEMENT
REGULATOR
NOT SHOWN
10-32
INTERNAL THD
3.26
[82.8]
2.08
[52.8]
1.64
[41.6]
5.5
[139.7]
8.8
[223.5]
8.05
[204.5]
10.05
[255.3]
15.0
REF
[368.3]
7.40
[188]
Ø0.25
TYP
[Ø6.35]
11
[279.4]
DO NOT
OPEN WHEN
UV LAMP
IS ON
UV LAMP
REPLACEMENT COVER
HIGH VOLTAGE
DISCONNECT
POWER FOR
SERVICING
AC
POWER
TRANSMITTER
CONNECTION
DO NOT
OPEN WHEN
UV LAMP
IS ON
SAMPLE
OUTLET
SAMPLE
INLET
DRAIN BEFORE
SHIPPING
3 Måttritningar
15,0
10,05
11,0
7,40
8,05
8,80
5,5
1,64
2.08
3.26
LÄMNA ETT MINSTA FRITT
AVSTÅND PÅ 457 mm
FÖRBYTEAVUV-LAMPA
REGULATOR
VISAS EJ
Ø0,25
TYP
TT I MM
6 till 36 tum
15 till 90 cm
Provavlopp
Atmosfärsavlopp
Skyddsavlopp
Processrör
Avstängningsventil
Regulator
(Tillval)
Rekommenderat
tvärsnitt för
processledning
30°-60°
Installation
Montera4000TOCepålämpligplats.Ettfrittutrymmepåminst45,7cmmåstelämnas
påsensornsvänstrasidaförattdetskagåattbytaUV-lampa.Tvåkopplingarnnspå
högersidaavhöljet.Dennedrekopplingenärmärkt”SampleInlet”(provinlopp),och
denövre”SampleOutlet”(provutlopp).Entredjekoppling,ettsäkerhetsavlopp,nnspå
höljetsundersida.Påbild1visasennormalinstallation.Medföljandeinstallationssats
innehållerslangar,enspoleförprovbehandlingochettinloppsltermedhögkapacitet.
Anslutinloppsltrettillprovinloppetenligtbild2.
Bild 1
4 Installation av 4000TOCe-sensorn
10-32
INTERN THD
183
Bytainloppsltret
4000TOCe-sensornharetthögkapacitetsfilter(sebildennedan)medettfilterelement
sombehöverbytasut(art.nr58091551,2-pack)var6:emånadelleroftare,beroende
påvattenkvaliteten.Detaljeradeinstruktionerförfilterbytetfinnsireservdelsförpackningen.
14 Service och underhåll (forts.)
BYTE AV FILTERELEMENT I HÖGKAPACITETSFILTRET
TT 3/4” SKRUVNYCKLAR HÄR
SKRUVA LOSS INLOPPSMUTTER
HÖLJETS INLOPPSSIDA
TRYCKMUTTER (A)
TO 4000TOCe
FILTERHUS
TO 4000TOCe
FJÄDER
ÖPPEN
ÄNDE
FILTER
(B)
248
6  (TB)
 M300TOC
 M300TOC
TB 3  A
 4000TOCe
 TOC  58 080 27X
1
4
DIN
1
2
DIN
TB1A for
1
4 DIN
1 NO2
2 COM2
3 NC2
4-
5-
4 NO4
5 COM4
-
-
-
-
-
-
TB1B for
1
4 DIN
1 NO1
2 COM1
3 NC1
4-
5-
4 NO3
NO3
5 COM3
TB2 for
1
4 DIN
1 AO1+
2 AO1–/AO2–
3
4
5
6
7
8
9
AO2+
TB2 for
1
2 DIN
1 AO1+
2 AO1–/AO2–
3 AO2+
4-
5-
6-
7-
8-
9-
1 NO1
2 COM1
3 NC1
4 NO2
5 COM2
6 NC2
7
8
9
10
11
12
13
14
-
-
COM3
-
NO4
-
COM4
TB2
TB3
TB1A
TB1B
17
17
9
1
9
1
TB2TB3
TB4
TB1
114
191919
TB1 for
1
2
DIN
Power connections are labeled
-N
for Neutral and
+L
for Line, for 100 to 240 VAC or 20–30 VDC.
  
1.
-

2.
-

3.
-

4.
-

5.
-

6.

GND
7.

RS485-B
8.

RS485-A
9.

+5V
1
4
DIN
1
2
DIN
TB1A for
1
4 DIN
1 NO2
2 COM2
3 NC2
4-
5-
4 NO4
5 COM4
-
-
-
-
-
-
TB1B for
1
4 DIN
1 NO1
2 COM1
3 NC1
4-
5-
4 NO3
NO3
5 COM3
TB2 for
1
4 DIN
1 AO1+
2 AO1–/AO2–
3
4
5
6
7
8
9
AO2+
TB2 for
1
2 DIN
1 AO1+
2 AO1–/AO2–
3 AO2+
4-
5-
6-
7-
8-
9-
1 NO1
2 COM1
3 NC1
4 NO2
5 COM2
6 NC2
7
8
9
10
11
12
13
14
-
-
COM3
-
NO4
-
COM4
TB2
TB3
TB1A
TB1B
17
17
9
1
9
1
TB2TB3
TB4
TB1
114
191919
TB1 for
1
2
DIN
Power connections are labeled -N for Neutral and +L for Line, for 100 to 240 VAC or 20–30 VDC.
¼
DIN
½
DIN
7  4000TOCe

 () 

3-5 

(

4-24 )  M300TOC 

-N+L100240 VAC20 - 30 VDC
TB2  ½ DIN
TB1
 ½ DIN
TB2  ¼ DIN
TB1A  ¼ DIN TB1B  ¼ DIN
Subjecttotechnicalchanges.
©Mettler-ToledoThornton08/2017.PrintedinUnitedStates.
30 415 918 Rev A
METTLER TOLEDO, GmbH
ImLangacher44,P.O.Box
CH-8606Greifensee,Switzerland
Phone+41447296211
Fax+41447296636
www.mt.com /pro
METTLER TOLEDO Thornton, Inc.
900MiddlesexTurnpike,Bld.8,Billerica,MA01821,USA
Phone +1 781 301 8600, Toll free +1 800 510 7873,
Fax +1 781 301 8701
www.mt.com / thornton
*30415918A*
Management System
certified according to
ISO 9001 / ISO 14001
9001
certified
ISO
14001
certified
ISO
Brazil Mettler-Toledo Ind. e Com. Ltda.
Avenida Tamboré, 418 – Tamboré,
BR - 06460-000 Barueri / SP, Brazil
Phone +55 11 4166 7400
e-mail[email protected]
France Mettler-Toledo Analyse Industrielle S.A.S.
30,Bld.deDouaumont,FR-75017Paris,France
Phone +33 1 47 37 06 00
e-mail[email protected]
Germany Mettler-Toledo GmbH
Prozeßanalytik,Ockerweg3,DE-35396Gießen
Phone +49 641 507-444
e-mail[email protected]
Switzerland Mettler-Toledo (Schweiz) GmbH
ImLangacher,CH-8606Greifensee
Phone +41 44 944 47 60
e-mail[email protected]
United States METTLER TOLEDO
ProcessAnalytics
900MiddlesexTurnpike,Bld.8,Billerica,MA01821,USA
Phone +1 781 301 8800
Freephone+18003528763
e-mail[email protected]
FormoreaddressesofMETTLERTOLEDOMarketOrganizationspleasegoto:
www.mt.com/pro-MOs
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Mettler Toledo Thornton 4000TOCe User manual

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User manual
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