Mettler Toledo 4000TOCe User manual

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3

a

Warning!

Please refer to the 4000TOCe Operation Manual for safety instructions regarding

installation and start-up. Follow all warnings, cautions, and instructions indicated on

and supplied with this product.

Statement of intended use – The 4000TOCe is designed to measure Total Organic Carbon (TOC)

concentration in high purity water applications. If this equipment is used in a manner not specified by the

manufacturer, the protection provided by the equipment against hazards may be impaired.

Content

1 Safety Instructions________________________________________________________ 4

2 Unpacking and Inspection __________________________________________________ 5

3 Dimensional Drawings ___________________________________________________ 6

4 4000TOCe Sensor Installation ______________________________________________ 6

5 Electrical Connection _____________________________________________________ 7

6 TerminalBlock(TB)denitions _____________________________________________ 8

7 4000TOCe Start-up ______________________________________________________ 8

8 4000TOCe Sensor ________________________________________________________ 9

9 Menu Structure __________________________________________________________ 9

10 Operation ______________________________________________________________ 10

11 General Setup __________________________________________________________ 10

12 Disposal ___________________________________________________________ 12

13 Specications __________________________________________________________ 12

14 Service and Maintenance _________________________________________________ 13

4

1 Safety Instructions

Thismanualincludessafetyinformationwiththefollowingdesignationsandformats.

Definition of equipment and documentation symbols and designations

WARNING:POTENTIALRISKOFPERSONALINJURY.

CAUTION:possibleinstrumentdamageormalfunction.

NOTE:Importantoperatinginformation.

On the transmitter or in this manual text indicates: Caution and/or other possi-

blehazardincludingriskofelectricshock(refertoaccompanyingdocuments).

The following is a list of general safety instructions and warnings. Failure to adhere to these

instructions can result in damage to the equipment and/or personal injury to the operator.

–The4000TOCeandM300TOCtransmittershouldbeinstalledandoperatedonlyby

personnelfamiliarwiththetransmitterandwhoarequalifiedforsuchwork.

–The4000TOCeandM300TOCtransmittermustonlybeoperatedunderthespecified

operatingconditions.

–Repairorserviceofthe4000TOCeandM300TOCtransmittermustbeperformedby

authorized,trainedpersonnelonly.

– With the exception of routine maintenace, cleaning procedures or fuse replacement,

as described in this manual, the 4000TOCe and M300TOC transmitter must not be

tamperedwithoralteredinanymanner.

–METTLERTOLEDOacceptsnoresponsibilityfordamagecausedbyunauthorized

modificationstothetransmitter.

–Followallwarnings,cautions,andinstructionsindicatedonandsuppliedwiththisproduct.

–Installequipmentasspecifiedinthisinstructionmanual.Followappropriatelocaland

nationalcodes.

–Protectivecoversmustbeinplaceunlessqualifiedpersonnelareperforming

maintenance.

–Ifthisequipmentisusedinamannernotspecifiedbythemanufacturer,theprotection

providedbyitagainsthazardsmaybeimpaired.

WARNINGS:

–Installationofcableconnectionsandservicingofthisproductrequireaccess

toshockhazardvoltagelevels.Switchorcircuitbreakershallbeinclose

proximitytotheequipmentandwithineasyreachoftheOPERATOR;itshall

bemarkedasthedisconnectingdevicefortheequipment.

–Mainpowerandrelaycontactswiredtoseparatepowersoucemustbe

disconnectedbeforeservicing.

–Mainpowermustemployaswitchorcircuitbreakerasthedisconnecting

devicefortheequipment.

–ElectricalinstallationmustbeinaccordancewiththeNationalElectricalCode

and/oranyotherapplicablenationalorlocalcodes.

5

1 Safety Instructions continued

–Safetyandperformancerequirethatthis4000TOCeinstrumentbeconnected

andproperlygroundedthroughathree-wirepowersource.

NOTE! RELAY CONTROL ACTION:theM300TOCtransmitterrelayswillalways

de-energizeonlossofpower,equivalenttonormalstate,regardlessofrelay

statesettingforpoweredoperation.Configureanycontrolsystemusingthese

relayswithfail-safelogicaccordingly.

NOTE! PROCESS UPSETS: Becauseprocessandsafetyconditionsmaydepend

on consistent operation of this sensor, provide appropriate means to maintain

operation during sensor cleaning, replacement or sensor or instrument

calibration.

NOTE: Thisisa4-wire-productwithanactive4–20mAanalogoutput.

PleasedonotsupplypowertoPin1–Pin3ofTB2.

2 Unpacking and Inspection

4000TOCe:Inspecttheshippingcontainer.Ifitisdamaged,contacttheshipper

immediatelyforinstructions.Donotdiscardthecontainer.Ifthereisnoapparent

damage,carefullyunpackthe4000TOCeSensor.Theboxshouldcontainthefollowing

items:

• 4000TOCe Sensor

•InstallationKit(seeoperationmanualforlistofcontents)

• Operation Manual CD-ROM

•QuickStartGuide

• Product Insert Card

• Certificate of Calibration

•DeclarationofConformity

M300TOC:Inspecttheshippingcontainer.Ifitisdamaged,contacttheshipperimmedi-

atelyforinstructions.Donotdiscardthecontainer.Ifthereisnoapparentdamage,un-

packthecontainer.Besureallitemsshownonthepackinglistarepresent.

Ifitemsaremissingorshippingcontainerisdamaged,notifyMETTLERTOLEDO

immediately.

6

5000TOCi Sensor Dimension Diagram

DIMENSIONS IN INCHES [mm]

ALLOW MINIMUM CLEARANCE OF

18 in. [457]

FOR UV LAMP REPLACEMENT

REGULATOR

NOT SHOWN

10-32

INTERNAL THD

3.26

[82.8]

2.08

[52.8]

1.64

[41.6]

5.5

[139.7]

8.8

[223.5]

8.05

[204.5]

10.05

[255.3]

15.0

REF

[368.3]

7.40

[188]

Ø0.25

TYP

[Ø6.35]

11

[279.4]

DO NOT

OPEN WHEN

UV LAMP

IS ON

UV LAMP

REPLACEMENT COVER

HIGH VOLTAGE

DISCONNECT

POWER FOR

SERVICING

AC

POWER

TRANSMITTER

CONNECTION

DO NOT

OPEN WHEN

UV LAMP

IS ON

SAMPLE

OUTLET

SAMPLE

INLET

DRAIN BEFORE

SHIPPING

3 Dimensional Drawings

15.0

[368.3]

10.05

[255.3]

11.0

[279.4]

7.40

[188]

8.05

[204.5]

8.80

[223.5]

5.5

[139.7]

1.64

[41.6]

2.08

[52.8]

3.26

[82.8]

ALLOW MINIMUM CLEARANCE OF

18in.[457]

FOR UV LAMP REPLACEMENT

REGULATOR

NOT SHOWN

Ø0.25

TYP

[Ø6.35]

DIMENSIONS IN

INCHES[mm]

6 to 36 in.

[15 to 90 cm]

Sample

Drain

Atmospheric

Drain

Safety Drain

Process Pipe

Isolation Valve

Regulator

(Optional)

Recommended

Process Pipe

Cross-Section

30°-60°

Installation

Mountthe4000TOCeinanappropriatelocation.Aminimumclearancedimensionof

18”(45.7cm)isrequiredontheleftsideofthesensorforUVlampchange-out.Two

plumbingconnectionsareprovidedontherightsideoftheenclosure.Thelowerconnec-

tionislabeled‘SampleInlet’andtheupperconnection‘SampleOutlet’.Athirdconnec-

tion,asafetydrain,islocatedonthebottomoftheenclosure.Figure1showsatypical

installedconguration.Theinstallationkitprovidedincludesinstallationtubeassem-

blies,asampleconditioningcoilandahighcapacityinletlter.Attachthehighcapacity

inletltertothesampleinletconnectionasshowninFigure2.

Figure 1

4 4000TOCe Sensor Installation

7

Connectthe0.125”(3mm)PTFEtubingtoasamplepointisolationvalve(notsupplied).

Warning:Forinletpressureabove85psi(5.9bar),apressureregulator(Thorntonp/n

58091552)isrequired.Flushsampletubingbeforeinstallingatthesensor.Closethe

isolationvalve.AttachtheotherendofthePTFEtubingtothesampleconditioningcoilthen

attachthesampleconditioningcoiltothehighcapacityinletlter.

Connectthestainlesssteeldraintube(Thorntonp/n58091553)asshowninFigure2

anddirectoutlettoanatmosphericdrain.

Figure 2

4 4000TOCe Sensor Installation continued

HIGH CAPACITY INLET FILTER

ASSEMBLY & DRAIN

WARNING: MAIN POWER MUST EMPLOY A SWITCH OR CIRCUIT BREAKER

AS THE DISCONNECTING DEVICE FOR THE EQUIPMENT. THE BREAKER

SHOULD BE PROPERLY LABELED AND EASILY ACCESSIBLE FOR SYSTEM

ISOLATION BY SERVICE PERSONNEL. THE CIRCUIT BREAKER SHALL HAVE A

MAXIMUM OF 20 AMP RATING.

Twottingsareprovidedontheleftsideofthe4000TOCeenclosure:theACPower

bulkheadttingforpowercable,andtheM300TOCpatchcableconnection.Feedthe

powercablethroughthebulkheadttingontheside-wall.LineandNeutralACpower

connectionsarepositionedontherightsideoftheprintedcircuitboard.TheACGround

connectionisprovidedonagroundingplatelocatedattheinside-topofthesensordoor.

SeeFigure3forterminalwiring.Ensurelinefuseisproperlyinstalled.Seeproductlabel

forspeciedfusesize.

Figure 3

5 Electrical Connection

LINE FUSE

AC LINE IN

EARTH GROUND

NEUTRAL

LINE

AC

LINE

IN

8

6TerminalBlock(TB)denitions

M300TOC Transmitter wiring connections

ForcompleteinstructionsseeM300TOCTransmitteroperationmanual.

TB 3 provides access to channel A signal inputs

4000TOCe Sensor Cable Connection

TOCsensoruses5808027Xseriescables.

1

⁄

4

DIN

1

⁄

2

DIN

TB1A for

1

⁄4 DIN

1 NO2

2 COM2

3 NC2

4-

5-

4 NO4

5 COM4

-

TB1B for

1

⁄4 DIN

1 NO1

2 COM1

3 NC1

4-

5-

4 NO3

NO3

5 COM3

TB2 for

1

⁄4 DIN

1 AO1+

2 AO1–/AO2–

3

4

5

6

7

8

9

AO2+

TB2 for

1

⁄2 DIN

1 AO1+

2 AO1–/AO2–

3 AO2+

4-

5-

6-

7-

8-

9-

1 NO1

2 COM1

3 NC1

4 NO2

5 COM2

6 NC2

7

8

9

10

11

12

13

14

-

COM3

-

NO4

-

COM4

TB2

TB3

TB1A

TB1B

17

9

1

9

1

TB2TB3

TB4

TB1

114

191919

TB1 for

1

⁄

2

DIN

Power connections are labeled

-N

for Neutral and

+L

for Line, for 100 to 240 VAC or 20–30 VDC.

Pin no. Sensor wire Color Function

1. - not used

2. - not used

3. - not used

4. - not used

5. - not used

6. White GND

7. Black RS485-B

8. Red RS485-A

9. Blue +5V

1

⁄

4

DIN

1

⁄

2

DIN

TB1A for

1

⁄4 DIN

1 NO2

2 COM2

3 NC2

4-

5-

4 NO4

5 COM4

-

TB1B for

1

⁄4 DIN

1 NO1

2 COM1

3 NC1

4-

5-

4 NO3

NO3

5 COM3

TB2 for

1

⁄4 DIN

1 AO1+

2 AO1–/AO2–

3

4

5

6

7

8

9

AO2+

TB2 for

1

⁄2 DIN

1 AO1+

2 AO1–/AO2–

3 AO2+

4-

5-

6-

7-

8-

9-

1 NO1

2 COM1

3 NC1

4 NO2

5 COM2

6 NC2

7

8

9

10

11

12

13

14

-

COM3

-

NO4

-

COM4

TB2

TB3

TB1A

TB1B

17

9

1

9

1

TB2TB3

TB4

TB1

114

191919

TB1 for

1

⁄

2

DIN

Power connections are labeled -N for Neutral and +L for Line, for 100 to 240 VAC or 20–30 VDC.

¼

DIN

½

DIN

7 4000TOCe Start-up

Introduce Sample Flow

Applypower,slowlyopenthesamplepointisolationvalve(notsupplied)tostartowto

thesensor.Allowapproximately3-5minutesforthesensortoll,andobserveowat

thedraintube.Oncethereisow,checkthattherearenoleaksinsidethesensorenclo-

sure.Allowthesensortoinitiallyushwithsamplewater(4-24hoursisrecommended).

Close front cover and connect the M300TOC patch cable to the connector on the bottom

leftsideofenclosure.

9

8 4000TOCe Sensor

The 4000TOCe Sensor housing provides four LED status lights and a single push button

keyforlocalUVlampcontrol.SeeFigure4.

Figure 4

Sensor status LED:IlluminateswheneverACpowerisonandtheM300TOCand4000TOCe

areconnected.

UV Lamp ON LED:Whenilluminatedcontinuously,UVLampison.Whenashing,indi-

catessensorisinrinseandauto-balancemode.

UV Lamp ON key:AllowstheusertoturnUVlamponoroffatthesensor.SensorStatus

LED:Illuminatescontinuouslywhensensorispoweredandthepatchcableispluggedin.

Notlitifpatchcableorpowerisdisconnected.

Error LED:IlluminatescontinuouslywhenanErrorconditionexists.

Fault LED:FlashingwhenaFaultconditionexists.

9 Menu Structure

Analog Outputs

Set Points

Measurement

Mode M300

CalMenu Info

Quick Setup

Conﬁgure

System Service

Messages Calibration Data

Measurement

Analog Outputs

Set Points

Alarm

TOC Setup

Display

Flow Control

Hold outputs

Set Language

USB

Passwords

Set/Clear Lockout

Reset

Diagnostic

Calibrate

Tech Service

Model/Software

Revision

TOC Sensor Info

10

11 General Setup (PATH:Menu/QuickSetup)

The4000TOCeSensorisconguredfromtheM300TOCtransmitter.

WhileinMeasurementmodepressthe[MENU]keyonthe

M300TOCtobringuptheMenuselection.Select”QuickSetup”and

pressthe[ENTER]key.

Display Convention:

1stlineondisplay➞a3rdlineondisplay➞ c

2ndlineondisplay➞b4thlineondisplay➞ d

Selecttheunitsofmeasurementforaandb.Onlylinesaandb

canbeconguredinQuicksetup.GototheCongurationMenu

tocongurelinescandd.

5.0 ppbC

0.16 µScm

MENU

Quick Setup

10 Operation

Navigationofdataentryelds

Use the ukeytonavigateforwardorthetkeytonavigatebackwardswithinthe

changeabledateentryeldsofthedisplay.

Entry of data values, selection of data entry options

Use the pkeytoincreaseortheqkeytodecreaseadigit.Usethesamekeystonavi-

gatewithinaselectionofvaluesoroptionsofadataentryeld.

Note:Somescreensrequireconguringmultiplevaluesviathesamedataeld

(ex:conguringmultiplesetpoints).Besuretousetheu or tkeytoreturnto

theprimaryeldandthep or qkeytotogglebetweenallcongurationop-

tionsbeforeenteringtothenextdisplayscreen.

Navigation with  in Display

If a isdisplayedonthebottomrighthandcornerofthedisplay,youcanusetheu

or tkeytonavigatetoit.Ifyouclick[Enter]youwillnavigatebackwardsthroughthe

menu(gobackonescreen).Thiscanbeaveryusefuloptiontomovebackupthemenu

treewithouthavingtoexitintothemeasuringmodeandre-enterthemenu.

Exit menu

Note:Exitthemenuatanytimebypressingthet and ukeysimultaneously

(escape).ThetransmitterreturnstotheMeasurementmode.

”Save changes” dialogue

Three options are possible for the ”Save changes” dialogue:

– ”Yes & Exit”: Save changes and exit to measuring mode

– ”Yes & ”:Savechangesandgobackonescreen

– ”No & Exit”: Don’t save changes and exit to measuring mode

The ”Yes & ”optionisveryusefulifyouwanttocontinueconguringwithouthavingto

re-enterthemenu.

11

Analog outputs

ByselectingYesthelinear4–20mAanalogoutputAout1

willbesetupformeasurementawhen[ENTER]ispressed.

SelectingNomeansthatnoanalogoutputissetup.

Aout1 min, Aout1 max are the minimum and maximum measu-

rementvaluesforthe4and20mAvaluesrespectively.

Set Points

AfterconguringtheAnalogOutputasetpointcanbecongured

forthatoutput.IfNoisselectedand[ENTER]ispressedthenthe

quicksetupisdoneandthemenusareexitedwithoutsetting

upanysetpoint.

SelectingYesandpressing[ENTER]meansasetpointcanbe

conguredformeasurementa.

FollowingsetpointTypescanbeselected:

–High(Highvaluehastobeset)

–Low(Lowvaluehastobeset)

–Between(HighandLowvaluehastobeset)

–Outside(HighandLowvaluehastobeset)

–USP(%safetymarginbelowU.S.Pharmacopoeialimits)

–EPPW(%safetymarginbelowEuropeanPharmacopeialimitsforPuriedWater)

–EPWFI(%safetymarginbelowEuropeanPharmacopeialimitsforWaterforInjection)

–JPCond(%safetymarginbelowJapanesePharmacopoeialimits)

Aftersettingthesetpointvalue(s)aRelay(none,1,2,3,4)

canbeconguredforthatsetpoint.TheRelaydelayissetto

10secondsandtheHysteresisissetto5%.

UV Lamp

Onceowhasbeenestablished,the4000TOCeisreadytobegintakingTOCmeas-

urements.Ifsensoractivationisdesiredatthistime,settheUVLamptoOn.Allow

approximatelyoneminuteforreadingstobegin.Additionaltime(approximately4-24

hours)maybenecessaryforthereadingstostabilizeasthesamplelinerinsesclean,

andtheTOCsensorreachesthermalstability.

Auto Start

The4000TOCesensorcanbeconguredsuchthattheUVlampwillautomaticallyturnon

afterrecoveringfromapowerlossorfaultcondition.Ifautomaticrecoveryisdesired,set

theAutoStartoptionto‘Yes’.

ItisrecommendedthatAutoStartbesetto‘Yes’.Thedefaultsettingis‘No’.

11 General Setup (PATH:Menu/QuickSetup)continued

5.0 ppbC

0.16 µScm

Aout1 min= 0.000 ppb

Aout1 max= 100.0 ppb ì

5.0 ppbC

0.16 µScm

a Set Point Yes

SP1 Type= High ì

5.0 ppbC

0.16 µScm

SP1 High = 0.000 ppb

ì

5.0 ppbC

0.16 µScm

SP1 use Relay #1 ì

12

13Specications

12 Disposal

Whenthesensorisfinallyremovedfromservice,observealllocalenvironmental

regulationsforproperdisposal.

TOC Sensor

Measurement Range 0.05-1000ppbC(µgC/L)

Accuracy ±0.1ppbCforTOC<2.0ppb(forwaterquality>15M�-cm[0.067µS/cm])

±0.2ppbCforTOC>2.0ppband<10.0ppb(forwaterquality>15M�-cm

[0.067µS/cm])

±5%ofmeasurementforTOC>10.0ppb(forwaterquality0.5to18.2M�-cm

[2.0to0.055µS/cm])

Repeatability ±0.05ppbC<5ppb,±1.0%>5ppb

Resolution 0.001ppbC(µgC/L)

AnalysisTime Continuous

Initial response time <60seconds

Limit of Detection 0.025ppbC

Conductivity Sensor

ConductivityAccuracy ±2%,0.02-20µS/cm;ConstantSensor*

CellConstantAccuracy ±2%

Temperature Sensor Pt1000 RTD, Class A

TemperatureAccuracy ±0.25°C

Sample Water Requirements

Temperature 0to100°C**

Particle Size <100micron

MinimumWaterQuality

>0.5M�–cm(<2µS/cm),pH<7.5***

FlowRate 20mL/min

Pressure 4to200psig(0.3bar(g)to13.6bar(g))atsampleinletconnection****

GeneralSpecications

Case Dimensions 11”[280mm]Wx7.4”[188mm]Hx5.25”[133mm]D

Weight 5.0lb.(2.3kg)

Enclosure material Polycarbonateplastic,ameretardant,UVandchemicalresistant

UL#E75645,Vol.1,Set2,CSA#LR49336

Enclosure rating NEMA4X,IP65Industrialenvironment

AmbientTemperature/Humidityrating 5to50°C/5to80%Humidity,non-condensing

Powerrequirements 100-130VACor200-240VAC,50/60Hz,25WMaximum

Local Indicators Four LED lights for Fault, Error, Sensor Status and UV Lamp ON

Ratings/Approvals CECompliant,ULandcUL(CSAStandards)listed,Conductivityandtemperature

sensorstraceabletoNIST,ASTMD1125andD5391.MeetsASTMD5173

StandardTestMethodforOn-LineMonitoringofCarbonCompoundsinWaterby

UV Light Oxidation

13

14 Service and Maintenance

The4000TOCeSensorisdesignedtominimizeserviceandmaintenance.Therefore,nor-

maloperatingwearandtearisnegligible.Thisreducestheamountofconsumablecom-

ponentsaswellastheamountoftimeneededtomaintainthesensor.Listedbeloware

instructionsonhowtoperformsimpleperiodicmaintenance,whichincludesUVLamp

change(every4500hoursofoperation),filterreplacement(typicallyevery6months),

andgeneralcleaning.

UV Lamp Replacement

WARNING: UV RADIATION HAZARD

ApplypowertoUVlamponlywheninstalledinhousinginaccordancewith

operationmanual.DONOTremoveUVlampfromhousingunlesspowerisoff.

Always protect eyes and skin from direct exposure to UV light.

METTLER TOLEDO Thornton recommends replacement of the UV lamp inside the

4000TOCe Sensor after 4500 hours of operation, or 6 months of continuous use, not to

exceedoneyear.Thisisasimpleprocedurethatrequiresonlyafewminutestocomplete.

ThefollowingstepsexplaintheproperprocedurefortheUVlampreplacement.Referto

theillustrationbelow.

13Specicationscontinued

Sample Connections

Inlet connection 10-32femalethreadedport(6’[2m]FDAcompliantPTFEtubingsupplied)

Outlet connection 10-32femalethreadedport(Fixedrightangle316SSdraintubeprovided)

Inlet Filter 316SS, inline 60 micron

Wetted parts 316SS/Quartz/PEEK/Titanium/PTFE/EPDM/FFKM

Wall Mount Standard, mounting tabs provided

Pipe Mount Optional,withpipe-mountbracketaccessoryfornominalpipesizes1”[2.5cm]

Maximum Sensor Distance 300ft[91m]

*ReadoutinequivalentS/mrangesselectableatM300TOC    

**Temperatureabove70°CrequiresSampleConditioningCoil(included)

***Forpowerplantcyclechemistrysamples,pHmaybeadjustedbymeasurementaftercationexchange.

****Processpressureabove85psig(5.9bar)requiresoptionalHighPressureRegulatorp/n58091552.

Specicationssubjecttochangewithoutnotice.

DO NOT

OPEN WHEN

UV LAMP

IS ON

UV LAMP

REPLACEMENT COVER

HIGH VOLTAGE

DISCONNECT

POWER FOR

SERVICING

AC

POWER

TRANSMITTER

CONNECTION

LAMP

OXIDATION CHAMBER

HOLDING SCREW

COIL

4000TOCe

14

14 Service and Maintenance continued

CAUTION:UseofaUVlampotherthanthoseprovidedbyMETTLERTOLEDO

Thorntonspecificallyforusewiththe4000TOCeSensorwillaffectperformance

andvoidthewarrantyofthisproduct.

1.Atthesensor,turnofftheUVlampbypressingthelampcontrolbutton(UVlampON

LEDwillturnoff).IftheLEDdoesnotturnoff,checkthattheSensorKeyLockisinthe

offpositionintheM300TOC.RefertoSection10.3.1SensorKeyLockfunctioninthe

operationmanual.

2.OncepowertotheUVlampisoff,openthefrontcoverofthesensorenclosurewith

thefrontcovertool.

3.Removethesidecoverlabeled‘UVLAMPREPLACEMENTCOVER’ontheleftsideof

thesensorenclosure.Usealarge-bladedflat-headscrewdriverandturnthecover

counterclockwisetoloosenandunscrewthecover.

4.DisconnectthepowercabletotheUVlamp.Thisconnectorislocatedonthebacksi-

deofthefrontcover,abovethecircuitboard.

5.LoosentheUVlampholdingscrewlocatedontheleftsideoftheoxidationchamber.

6.SlidethecableoftheUVlampthroughthesideopeningoftheenclosureandgently

slidetheUVlampoutoftheoxidationchamberassembly(stainlesssteelcylinder).

BecarefulnottolettheUVlamphitthequartzglasstubeinsidethechamber.

7.Usetheglovessuppliedwitheachreplacementbulb.Holdthenewlampfromthe

endsofthelamp.Donottouchthebulb.SlidethenewUVlampintothesideopening

oftheenclosureandintotheoxidationchamberopeninguntilitstops.Donotuse

excessiveforcetoinserttheUVlampasthismaycausedamagetothelamporthe

internalcomponentsoftheoxidationchamber.

8.TightentheUVlampholdingscrewuntilsnug.Donotover-tighten.

9.Feedthepowercablethroughthesideopeningoftheenclosure.Re-connectittothe

powerconnectoronthefrontdoor.

10.Closefrontcoverofthesensorandsecurefastenerswiththefrontcovertool.

11.InstalltheUVLampreplacementcoverontheopeningonthesideoftheenclosure.

12.AttheM300TOC,pressthe‘Menu’key,andselectPath:Menu/Configure/TOCSetup/

LampControl.Pressthe‘Enter’keyuntil‘LampTimeReset’isdisplayed.Select‘Yes’,

thenpressentertwicetoconfirmyourselectionandsavethechanges.

13.Afterthelampreplacementhasbeencompleted,aTOCcalibrationmustbeperfor-

med.Inaddition,aSystemSuitabilityTestisrecommendedinapplicationswhere

compliancewithPharmacopeiaregulationsisnecessary.

15

High Capacity Inlet Filter Replacement

The4000TOCeSensorincludesahighcapacityfilter(shownbelow)containingafilter

elementthatshouldbereplaced(p/n58091551,packageof2)every6monthsorso-

oner,dependingonwaterqualityconditions.Detailedinstructionstoreplacethisfilterare

includedinthereplacementpackage.

14 Service and Maintenance continued

REPLACING THE FILTER ELEMENT FOR THE HIGH CAPACITY INLET FILTER

PLACE 3/4” WRENCHES HERE

UNSCREW INLET NUT

INLET SIDE OF HOUSING

COMPRESSION NUT (A)

TO 4000TOCe

FILTER HOUSING

TO 4000TOCe

SPRING

OPEN

END

FILTER

(B)

Page is loading ...

146

5000TOCi Sensor Dimension Diagram

DIMENSIONS IN INCHES [mm]

ALLOW MINIMUM CLEARANCE OF

18 in. [457]

FOR UV LAMP REPLACEMENT

REGULATOR

NOT SHOWN

10-32

INTERNAL THD

3.26

[82.8]

2.08

[52.8]

1.64

[41.6]

5.5

[139.7]

8.8

[223.5]

8.05

[204.5]

10.05

[255.3]

15.0

REF

[368.3]

7.40

[188]

Ø0.25

TYP

[Ø6.35]

11

[279.4]

DO NOT

OPEN WHEN

UV LAMP

IS ON

UV LAMP

REPLACEMENT COVER

HIGH VOLTAGE

DISCONNECT

POWER FOR

SERVICING

AC

POWER

TRANSMITTER

CONNECTION

DO NOT

OPEN WHEN

UV LAMP

IS ON

SAMPLE

OUTLET

SAMPLE

INLET

DRAIN BEFORE

SHIPPING

3 Rysunki wymiarowe

15,0

[368,3]

10,05

[255,3]

11,0

[279,4]

7,40

[188]

8,05

[204,5]

8,80

[223,5]

5,5

[139,7]

1,64

[41,6]

2,08

[52,8]

3,26

[82,8]

POZOSTAWIĆODSTĘP

CONAJMNIEJ457MM

NA POTRZEBY WYMIANY LAMPY

REGULATORNIE

JEST WIDOCZNY

Ø0,25

TYP

[Ø6,35]

WYMIARY

WCALACH[mm]

od 6 do 36cali

[od 15 do 90 cm]

Odpływ

próbki

Odpływ

atmosferyczny

Odpływ

bezpieczeństwa

Instalacja rurowa

Zawór odcinający

Regulator

(Opcja)

Zalecana

Przekrój

instalacji

rurowej

30°-60°

Instalacja

Zamontowaćczujnik4000TOCewodpowiednimmiejscu.Wolnaprzestrzeńoszerokości

45,7cmjestpotrzebnapolewejstronieczujnika,abymócwymienićlampęUV.Dwa

połączeniahydrauliczneznajdująsiępoprawejstronieobudowy.Dolnepołączenie

jestoznaczonejako„Wlotpróbki”,agórnejako„Wylotpróbki”.Trzeciepodłączenie,

odpływbezpieczeństwa,znajdujesiępodspodemobudowy.Rysunek1przedstawia

typowąkonguracjęinstalacji.Zestawinstalacyjnyzawierazespołyrurek,cewkędo

kondycjonowaniapróbekorazltrwlotowyowysokiejpojemności.Podłączyćltr

wylotowyowysokiejpojemnościdowlotupróbki,jakpokazanonarysunku2.

Rysunek 1

4 Instalacja czujnika 4000TOCe

10-32

WEWNĘTRZNE

THD

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174

5000TOCi Sensor Dimension Diagram

DIMENSIONS IN INCHES [mm]

ALLOW MINIMUM CLEARANCE OF

18 in. [457]

FOR UV LAMP REPLACEMENT

REGULATOR

NOT SHOWN

10-32

INTERNAL THD

3.26

[82.8]

2.08

[52.8]

1.64

[41.6]

5.5

[139.7]

8.8

[223.5]

8.05

[204.5]

10.05

[255.3]

15.0

REF

[368.3]

7.40

[188]

Ø0.25

TYP

[Ø6.35]

11

[279.4]

DO NOT

OPEN WHEN

UV LAMP

IS ON

UV LAMP

REPLACEMENT COVER

HIGH VOLTAGE

DISCONNECT

POWER FOR

SERVICING

AC

POWER

TRANSMITTER

CONNECTION

DO NOT

OPEN WHEN

UV LAMP

IS ON

SAMPLE

OUTLET

SAMPLE

INLET

DRAIN BEFORE

SHIPPING

3 Måttritningar

15,0

10,05

11,0

7,40

8,05

8,80

5,5

1,64

2.08

3.26

LÄMNA ETT MINSTA FRITT

AVSTÅND PÅ 457 mm

FÖRBYTEAVUV-LAMPA

REGULATOR

VISAS EJ

Ø0,25

TYP

MÅTT I MM

6 till 36 tum

15 till 90 cm

Provavlopp

Atmosfärsavlopp

Skyddsavlopp

Processrör

Avstängningsventil

Regulator

(Tillval)

Rekommenderat

tvärsnitt för

processledning

30°-60°

Installation

Montera4000TOCepålämpligplats.Ettfrittutrymmepåminst45,7cmmåstelämnas

påsensornsvänstrasidaförattdetskagåattbytaUV-lampa.Tvåkopplingarnnspå

högersidaavhöljet.Dennedrekopplingenärmärkt”SampleInlet”(provinlopp),och

denövre”SampleOutlet”(provutlopp).Entredjekoppling,ettsäkerhetsavlopp,nnspå

höljetsundersida.Påbild1visasennormalinstallation.Medföljandeinstallationssats

innehållerslangar,enspoleförprovbehandlingochettinloppsltermedhögkapacitet.

Anslutinloppsltrettillprovinloppetenligtbild2.

Bild 1

4 Installation av 4000TOCe-sensorn

10-32

INTERN THD

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183

Bytainloppsltret

4000TOCe-sensornharetthögkapacitetsfilter(sebildennedan)medettfilterelement

sombehöverbytasut(art.nr58091551,2-pack)var6:emånadelleroftare,beroende

påvattenkvaliteten.Detaljeradeinstruktionerförfilterbytetfinnsireservdelsförpackningen.

14 Service och underhåll (forts.)

BYTE AV FILTERELEMENT I HÖGKAPACITETSFILTRET

SÄTT 3/4” SKRUVNYCKLAR HÄR

SKRUVA LOSS INLOPPSMUTTER

HÖLJETS INLOPPSSIDA

TRYCKMUTTER (A)

TO 4000TOCe

FILTERHUS

TO 4000TOCe

FJÄDER

ÖPPEN

ÄNDE

FILTER

(B)

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248

6  (TB)

 M300TOC

 M300TOC

TB 3  A

 4000TOCe

 TOC  58 080 27X

1

⁄

4

DIN

1

⁄

2

DIN

TB1A for

1

⁄4 DIN

1 NO2

2 COM2

3 NC2

4-

5-

4 NO4

5 COM4

-

TB1B for

1

⁄4 DIN

1 NO1

2 COM1

3 NC1

4-

5-

4 NO3

NO3

5 COM3

TB2 for

1

⁄4 DIN

1 AO1+

2 AO1–/AO2–

3

4

5

6

7

8

9

AO2+

TB2 for

1

⁄2 DIN

1 AO1+

2 AO1–/AO2–

3 AO2+

4-

5-

6-

7-

8-

9-

1 NO1

2 COM1

3 NC1

4 NO2

5 COM2

6 NC2

7

8

9

10

11

12

13

14

-

COM3

-

NO4

-

COM4

TB2

TB3

TB1A

TB1B

17

9

1

9

1

TB2TB3

TB4

TB1

114

191919

TB1 for

1

⁄

2

DIN

Power connections are labeled

-N

for Neutral and

+L

for Line, for 100 to 240 VAC or 20–30 VDC.

  

1.

-



2.

-



3.

-



4.

-



5.

-



6.



GND

7.



RS485-B

8.



RS485-A

9.



+5V

1

⁄

4

DIN

1

⁄

2

DIN

TB1A for

1

⁄4 DIN

1 NO2

2 COM2

3 NC2

4-

5-

4 NO4

5 COM4

-

TB1B for

1

⁄4 DIN

1 NO1

2 COM1

3 NC1

4-

5-

4 NO3

NO3

5 COM3

TB2 for

1

⁄4 DIN

1 AO1+

2 AO1–/AO2–

3

4

5

6

7

8

9

AO2+

TB2 for

1

⁄2 DIN

1 AO1+

2 AO1–/AO2–

3 AO2+

4-

5-

6-

7-

8-

9-

1 NO1

2 COM1

3 NC1

4 NO2

5 COM2

6 NC2

7

8

9

10

11

12

13

14

-

COM3

-

NO4

-

COM4

TB2

TB3

TB1A

TB1B

17

9

1

9

1

TB2TB3

TB4

TB1

114

191919

TB1 for

1

⁄

2

DIN

Power connections are labeled -N for Neutral and +L for Line, for 100 to 240 VAC or 20–30 VDC.

¼

DIN

½

DIN

7  4000TOCe



 () 



3-5 



(



4-24 )  M300TOC 



-N+L100240 VAC20 - 30 VDC

TB2  ½ DIN

TB1

 ½ DIN

TB2  ¼ DIN

TB1A  ¼ DIN TB1B  ¼ DIN

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Subjecttotechnicalchanges.

30 415 918 Rev A

METTLER TOLEDO, GmbH

ImLangacher44,P.O.Box

CH-8606Greifensee,Switzerland

Phone+41447296211

Fax+41447296636

www.mt.com /pro

METTLER TOLEDO Thornton, Inc.

 900MiddlesexTurnpike,Bld.8,Billerica,MA01821,USA

Phone +1 781 301 8600, Toll free +1 800 510 7873,

Fax +1 781 301 8701

www.mt.com / thornton

*30415918A*

Management System

certified according to

ISO 9001 / ISO 14001

9001

certified

ISO

14001

certified

ISO

Brazil Mettler-Toledo Ind. e Com. Ltda.

Avenida Tamboré, 418 – Tamboré,

BR - 06460-000 Barueri / SP, Brazil

Phone +55 11 4166 7400

 e-mail[email protected]

France Mettler-Toledo Analyse Industrielle S.A.S.

 30,Bld.deDouaumont,FR-75017Paris,France

Phone +33 1 47 37 06 00

 e-mail[email protected]

Germany Mettler-Toledo GmbH

 Prozeßanalytik,Ockerweg3,DE-35396Gießen

Phone +49 641 507-444

 e-mail[email protected]

Switzerland Mettler-Toledo (Schweiz) GmbH

 ImLangacher,CH-8606Greifensee

Phone +41 44 944 47 60

 e-mail[email protected]

United States METTLER TOLEDO

 ProcessAnalytics

 900MiddlesexTurnpike,Bld.8,Billerica,MA01821,USA

Phone +1 781 301 8800

 Freephone+18003528763

 e-mail[email protected]

FormoreaddressesofMETTLERTOLEDOMarketOrganizationspleasegoto:

www.mt.com/pro-MOs

Mettler Toledo 4000TOCe User manual

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