Jackson / Dalton Dishwasher Avenger HT User manual

Category
Dishwashers
Type
User manual

This manual is also suitable for

AVENGERUNDERCOUNTERDISHMACHINESERIES
TECHNICALMANUAL
INSTALLATION,OPERATION&TECHNICALMANUAL
ELECTRICALLYHEATEDMODELS:
AvengerHT

AvengerLT
September12,2011
P/N07610‐003‐34‐01(RevisionI)
JacksonMSC,LLC
P.O.Box1060,Hwy25E
Barbourville,KYUSA
1.606.523.9795
www.jacksonmsc.com
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS
IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR
FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF
SHIPMENT FROM THE FACTORY.
JacksonMSCagreesunderthiswarrantytorepairorreplace,atitsdiscreon,anyoriginalpartwhichfailsundernormalusedueto
faultymaterialorworkmanshipduringthewarrantyperiod,providingtheequipmenthasbeenunaltered,andhasbeenproperly
installed,maintainedandoperatedinaccordancewiththe
applicablefactoryinstruconmanualfurnishedwiththemachineandthe
failureisreportedtotheauthorizedserviceagencywithinthewarrantyperiod.Thisincludestheuseoffactoryspeciedgenuine
replacementparts,purchaseddirectlyfromaJacksonauthorizedpartsdistributororserviceagency.Useofgenericreplacement
parts
maycreateahazardandvoidwarrantycercaon.
ThelabortorepairorreplacesuchfailedpartwillbepaidbyJacksonMSC,withintheconnentalUnitedStates,HawaiiandCanada,
duringthewarrantyperiodprovidedaJacksonMSCauthorizedserviceagency,orthosehavingpriorauthoriza
onfromthefactory,
performstheservice.AnyrepairworkbypersonsotherthanaJacksonMSCauthorizedserviceagencyisthesoleresponsibilityofthe
customer.Laborcoverageislimitedtoregularhourlyrates,overmepremiumsandemergencyservicechargeswillnotbepaidby
JacksonMSC.
Accessorycomponents
notinstalledbythefactorycarrya(1)oneyearpartswarrantyonly.Accessorycomponentssuchastablelimit
switches,pressureregulators,prerinseunits,etc.thatareshippedwiththeunitandinstalledatthesiteareincluded.Labortorepair
orreplacethesecomponentsisnotcoveredby
JacksonMSC.Thiswarrantyisvoidiffailureisadirectresultfromshipping,handling,
re,water,accident,misuse,actsofgod,aemptedrepairbyunauthorizedpersons,improperinstallaon,ifserialnumberhasbeen
removedoraltered,orifunitisusedforpurposeotherthanitwas
originally
intended.
TRAVEL LIMITATIONS:
JacksonMSClimitswarrantytravelmeto(2)twohoursandmileageto(100)onehundredmiles.JacksonMSCwillnotpayfortravel
meandmileagethatexceedsthis,oranyfeessuchasthoseforairorboattravelwithoutpriorauthorizaon.
WARRANTY REGISTRATION CARD
Thewarrantyregistra
oncardsuppliedwiththemachinemustbereturnedtoJacksonMSCwithin30daystovalidatethewarranty.
REPLACEMENT PARTS WARRANTY
Jacksonreplacementpartsarewarrantedforaperiodof90daysfromthedateofinstallaonor180daysfromthedateofshipment
fromthefactory,whicheveroccurs
rst.
PRODUCT CHANGES AND UPDATES
JacksonMSCreservestherighttomakechangesindesignandspecicaonofanyequipmentasengineeringornecessityrequires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEG-
LIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS
OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH
HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY
LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE
OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED:
Thiswarrantydoesnotcovercleaningordelimingoftheunitoranycomponentsuchas,butnotlimitedto,washarms,
rinsearmsor
strainersatanyme.Nordoesitcoveradjustmentssuchas,butnotlimitedtomercams,thermostatsordoors,beyond30days
fromthedateofinstallaon.Inaddion,thewarrantywillonlycoverthereplacementofwearitemssuchascurtains,drainballs,
door
guidesorgasketsduringtherst30daysaerinstallaon.Also,notcoveredarecondionscausedbytheuseofincorrect(non
Commercial)gradedetergents,incorrectwatertemperatureorpressure,orhardwatercondions.
Revision
Letter
Revision
Date
MadeBy ApplicableECNs Details
A 05-02-07 MAW N/A Release to Production
B 05-22-07 JDD 7920 Changed Schematics to new color scheme
29 08-06-07 MAW 7930 Updated Avenger HT Incoming plumbing
supply
C 10-07-07 MAW PROCESS Added Avenger LTH designation. Added 480
Volt Avenger HT
11-20-07 MAW PROCESS Corrected 480 Volt Avenger HT Components
47 & 48 1-31-08 MAW PROCESS Updated Installation instructions. Replaced
LTH with LT designation. Added vacuum
switch assembly
D 9-18-09 ARL 090902-1157-CW
090902-1201-CW
Updated Plumbing to show soldered pipe and
new valve
E 02-08-10 RLC 8151 Added fused universal timer as alternate in
assemblies
F 05-05-10 RLC 8157 Changed Squeeze tubes in HT peri-pump
Assembly
G 06-18-10 RLC QOF 385 Updated LTH schematic
H 04-13-11 TC/LN DEV 11-14 Converted to publisher format, made LT Heat-
er an option..
I 09-12-11 CW QOF-386 Adjusted timer programming chart
AVENGERTechnicalManual(076100033401)
NOMENCLATUREFORTHEMODELSCOVEREDINTHISMANUAL
AVENGERHT
AVENGERLT
AvengerHT=Hightemperature,hotwatersanitizing,withaboostertank.
Detergent&rinseaidchemicalfeederpumps.
AvengerLT=Lowtemperature,chemicalsanitizing,noboostertank.
Detergent,rinseaid&sanitizerchemicalfeederpumps.
Model:_________________________________________________
SerialNo.:_____________________________________________
Installationdate:____________________________________
ServiceRep.Name:_________________________________
Phonenumber:_____________________________________
JacksonMSCLLCprovidestechnicalsupportfor
allofthedishmachinesdetailedinthismanual.
Westronglyrecommendthatyourefertothis
manualbeforemakinga
calltoourtechnical
supportstaff.Pleasehavethismanualwithyou
whenyoucallsothatourstaffcanreferyouif
necessary,totheproperpage.Technicalsupport
isavailablefrom8:00a.m.to5:00p.m.(EST)
MondaythroughFriday.Technicalsupportisnot
availableonholidays.Contact
technicalsupport
tollfreeat18888005672.Pleaseremember
thattechnicalsupportisavailableforservice
personnelonly.
TABLEOFCONTENTS
Speciications
OperatingParameters Page8
NotesRegardingElectricalRequirements Page9
ElectricalRequirements Page10
AvengerHT&LTDimensions Page11‐12
Instructions
InstallationInstructions Page13‐20
OperatingInstructions Page21‐23
PreventativeMaintenance Page24
TroubleShooting Page25‐26
PartsSection
ControlWeldmentAssemblies Page27
AvengerHT480VControlPanelAssembly Page28
ControlPanelAssembly/KickPanelWeldmentAvengerHT Page29
ControlPanelAssembly/KickPanelWeldmentAvengerLT Page30
AvengerHTChemicalFeederPumpAssembly Page32‐33
AvengerLTChemicalFeederPumpAssembly Page34‐36
AvengerHTPlumbingAssemblies Page38
AvengerLTPlumbingAssemblies Page39
RinseSolenoidValve&VacuumBreakerRepairPartsKit/WaterHammerArrestorKitOption Page40
Motor&PumpAssembly Page43
AvengerHTThermostat&RinseTankAssembly Page45
AvengerLTOptionalThermostat&HeaterComponents Page46
DoorAssembly Page47‐48
MiscellaneousDoorComponents Page49
Frame&PanelComponents Page50
MiscellaneousParts Page51
Stands&Components Page52
HTS‐11(ScalePrevention&CorrosionControlDevice) Page53
AvengerGoBoxKit Page54
TerminalBlockBoxAssembly Page31
ChemicalFeederPumpComponents Page37
WashMotor/DrainPlumbing/AvengerLTWashManifoldAssembly Page41‐42
RinseArm&WashArmAssemblies Page44
TABLEOFCONTENTS(CONTINUED)
PartsSection
VacuumSwitchAssembly Page55
VacuumSwitchAssemblyInstallation Page56
ElectricalDiagramsandSchematics
AvengerHT208‐230Volt60HertzSinglePhase Page57
AvengerHT480Volt60HertzThreePhase Page58
AvengerLT115Volt60HertzSinglePhase Page59
8
PageCreated:03‐23‐2011
Revised:03‐23‐2011
AVENGERTechnicalManual(076100033401)
OperatingParameters
ModelDesignation:AVENGERHTAVENGERLT
OperatingCapacity:
RacksperHour2424
DishesperHour  600600
GlassesperHour 864864
TankCapacity(gallons):
WashTank 1.11.2
RinseTank 1.13.0
ElectricalLoads(asapplicable):
WashMotorHP0.750.75
RinseHeaterKW8.2N/A
NOTE:Always
refer to the machine data plate for speciic electrical and water requirements. The
materialprovidedonthispageisforreferenceonlyandissubjecttochangewithoutnotice.
HOTWATERSANITIZING
WaterTemperatures(Fahrenheit):
MinimumWashTemperature 150N/A
MinimumRinseTemperature 180N/A
IncomingWaterTemperature110 N/A
CHEMICALSANITIZING
WaterTemperatures(Fahrenheit):
MinimumWashTemperature N/A120
MinimumRinseTemperature N/A120
IncomingWaterTemperatureN/A 120

OtherWaterRequirements:
WaterFlowPressure(PSIG) 2020
FlowRateMinimum(GPM)0.440.48
WaterLineSize(NPT) 1/2”1/2”
DrainLineSize(NPT) 1‐3/8”1‐3/8”
MIN.CHLORINEREQUIRED(PPM) N/A 50
9
PageCreated:03‐24‐2011
Revised:30‐24‐2011
AVENGERTechnicalManual(076100033401I)
NotesRegardingElectricalRequirements
Allelectricalratingsprovidedinthismanualareforreferenceonly.Alwaysrefertothemachinedataplate
togettheexactelectricalinformationforyourmachine.Allelectricalworkperformedonmachinesshould
bedoneinaccordancewithapplicablelocal,state,territorialandnationalcodes.Workshouldonlybeper‐
formedbyqualiiedelectriciansandauthorizedserviceagents.AlistofJacksonAuthorizedServiceAgencies
islocatedinthebackofthismanual.
Notethat all electricalwiring used in theAVENGER seriesof machines must be rated,at a minimum, for
100C(212F).Furthermore,usecopperconductorsonly.
Whereapplicable,heatingelementamperagedrawshavebeenadjustedfortheassumedinputvoltage.Jack‐
sonassumesincomingvoltageswillbeeither208,230or460volts.Someoftheheatingelementsusedin
ourmachinesareactuallyratedforothervoltages,suchas240 or480 volts. Always verify theamperage
drawofthemachineinoperationwhensizingcircuitprotection.
Ifyourmachineisequippedwiththeoptionalrinseheater,notetherinseheaterhasitsownelectricalcon‐
nectionandthereforerequiresaseparateservice.Amperageloadsformotorsandheatersarecalledouton
themachinedataplatefortheinstallation/servicetechnician.
TheelectricalconigurationsoftheAVENGERseriesofmachinesareasfollows:
AvailableElectricalCharacteristics:
 115volt,60Hz,singlephase
 208volt,60Hz,singlephase
 230volt,60Hz,singlephase
 460volt,60Hz,threephase
AvailableWashTankHeaters:
 8.2KW(standardforAVENGERHT)
10
PageCreated:03‐24‐2011
Revised:03‐24‐2011
AVENGERTechnicalManual(076100033401I)
ElectricalRequirementsforAVENGERHT&LT
Volts PhFreq
Wash
Motor
Amps
Drive
Motor
Amps
WashHeat
erAmps
FLA
208 1 60 2.69A N/A 39.42A 42.11A
230 1 60 2.43A N/A 35.65A 38.08A
460 3 60 0.67A N/A 9.87A 10.54A
AVENGERHT8.2kWWashHeater
AVENGERLT
Volts PhFreq
Wash
Motor
Amps
Drive
Motor
Amps
WashHeat
erAmps
FLA
115 1 60 2.69A N/A N/A 13.2A
11
PageCreated:03‐28‐2011
Revised:03‐28‐2011
AVENGERTechnicalManual(076100033401I)
AVENGERHTDIMENSIONS
*Alldimensionsareforreferenceonlyandaresubjecttochangewithoutnotice.
A
BACK
B
4
1
8
[105mm]
11
1
2
[292mm]
7
8
[22mm]
3
5
16
[84mm]
1
4
[6mm]
Wall Clearance
C
Door Open
24
3
16
[615mm]
33
5
16
[846mm]
TOP
FRONT
LEGEND:
A - Water Inlet - 1/2" Female Pipe Thread,
2 1/2" AFF (Connect to a true 1/2" ID
water line)
B - Electrical Connection
C - Drain Connection - 10' coiled drain hose.
Shipped inside machine. Must be installed
no more than 24" AFF.
All dimensions from floor can be increased
1" with adjustable feet supplied.
WALL
14
1
2
" [368mm]
DISH
CLEARANCE
25
3
8
[644mm]
16
5
8
[423mm]
1
9
16
[40mm]
A
1
1
4
[32mm]
B
23
3
4
[604mm]
12
PageCreated:03‐28‐2011
Revised:03‐28‐2011
AVENGERTechnicalManual(076100033401I)
AVENGERLTDIMENSIONS
*Alldimensionsareforreferenceonlyandaresubjecttochangewithoutnotice.
24
3
16
[615mm]
33
5
16
[846mm]
FRONT
13
1
2
" [343mm]
DISH
CLEARANCE
LEGEND:
A - Water Inlet - 1/2" Female Pipe Thread,
2 1/2" AFF (Connect to a true 1/2" ID
water line)
B - Electrical Connection
C - Drain Connection - 10' coiled drain hose.
Shipped inside machine. Must be installed
no more than 24" AFF.
All dimensions from floor can be increased
1" with adjustable feet supplied.
Door Open
TOP
WALL
25
3
8
[644mm]
16
5
8
[423mm]
1
9
16
[40mm]
A
1
1
4
[32mm]
B
23
3
4
[604mm]
1
4
[6mm]
Wall Clearance
C
BACK
B
3
1
2
[89mm]
11
1
2
[292mm]
A
4
5
16
[110mm]
13
PageCreated:03‐28‐2011
Revised:N/A
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS
VISUAL INSPECTION: Beforeinstallingtheunit,checkthecontainerandthemachinefordamage.A
damaged container may be an indicationthere is possible damage to the machine. If there is any type of
damagetoboththecontainerandtheunit,DONOTTHROWAWAYTHECONTAINER.Thedish‐machinehas
beenpreviouslyinspectedatthefactoryandisexpectedtoarrive to you in new, undamaged condition.
However,roughhandlingbycarriersorothersmayresultindamagetotheunitwhileitisintransit.Ifsuch
asituationoccurs,DONOTRETURNTHEUNITTOJACKSON.Instead,contactthecarrierandaskthemto
sendarepresentativetothesitetoinspectthedamage.Youshouldrequestthataninspectionreportbe
completed.Youmustcontactthecarrierwithin48hoursofreceivingthemachineinordertoreportpossi‐
blefreightdamage.Youarealsoencouragedtocontactthedealerthroughwhichyoupurchasedtheunit.
UNPACKINGTHEMACHINE:Themachineshouldbeunboxedand/orremovedfromthepalletpriorto
installing.Openthefrontdoorandremoveallofthematerialsfromtheinside.Onceunpacked,verifythere
arenomissingpartstothebestofyourability.Ifyoudiscoverapartismissing,contactJacksonimmediate
ly.
LEVELTHEDISHMACHINE:Thedishmachineisdesignedtooperatewhilelevel.Thisisimportantto
preventanydamagetothemachineduringoperationandtoensurethebestresultspossible.Theunitcomes
equippedwithadjustablefeet,whichcanbeturnedusingapairofchannellocksorbyhand.Verifytheunit
islevelfromfronttobackandsidetosidepriortomakinganyelectricalorplumbingconnections.
PLUMBINGTHEMACHINE:Allplumbingconnectionsmustbemadetoadheretolocal,state,territorial
andnationalcodes.Theinstallingplumberisresponsibleforensuringtheincomingwaterlinesarelushed
ofdebrispriortoconnectingtothemachine.Notethatchipsandmaterialsfromcuttingprocessescanbe
comelodgedinthesolenoidvalvesandpreventthemfromopeningorclosing.Anyvalvesthatarefoundto
befouledordefectivebecauseofforeignmatterleftinthewaterline,andanysubsequentwaterdamage,are
nottheresponsibilityofthemanufacturer.
AwaterhardnesstestmustbeperformedtodetermineiftheHTS‐11(scaleprevention&corrosioncon‐
trol)needtobeinstalled.Ahardnesstestkitisattachedtothewarningtagthatisattachedtotheincoming
plumbingconnectiononthebackofthemachine.Ifthehardnessishigherthan5GPGtheHTS‐11willneed
tobeinstalled.PleasecontactJacksonimmediatelytohavethi
sshippedtoyou.
WATERSUPPLYCONNECTIONSFORMACHINEWITHWATERHARDNESSGREATERTHAN5GPG:
Ensureyouhavereadstheabovesectionentitled“PLUMBINGTHEMACHINE”abovebeforeproceeding.
InstalltheHTS‐11intothewaterline(1/2”IDpipesizeminimum)beforethedishmachinelineincoming
waterconnectionpointusingcopperpipe.The HTS‐11mustbeinstalledvertically.Amountingbracketis
providedtofacilitatetheventuremeteringheadtothewall.Observeproperinlet/outletwaterdirections.
Flowdirectionsaremoldedintothetopofthehead.Itisrecommendedthat awater shutoff valvebe in‐
stalledbeforetheHTS‐11toallowaccessforservicing.PlumbfromtheHTS‐11outlettotheincomingwater
connectionpointusing copper pipe(or orderthe 1/2” IDlexiblehosekitofferedbyJackson).Thewater
supplyistobecapableof20PSI(plusorminus5PSI)“lowpressureat therecommendedtemperature
indicatedonthedataplate.See“ShockAbsorber”section.
14
PageCreated:03‐28‐2011
Revised:N/A
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS(CONTINUED)
WATERSUPPLYCONNECTIONFORMACHINESWITHAWATERHARDNESSOF5GPGORLESS:
Ensureyouhavereadthesectionentitled“PLUMBINGTHEDISHMACHINE”beforeproceeding.Install
the water supplyline (1/2” ID pipe sizeminimum) to thedish machine incoming water connectionpoint
usingcopperpipe(ororderthe1/2”IDlexiblehosekitofferedbyJackson).Itisrecommendedthatawater
shutoff valvebeinstalled inthewaterlinebetween themain supplyandthemachineto allowaccessfor
service.Thewatersupplylineistobecapableof20PSI(plusorminus5PSI)“low”pressureattherecom
mendedtemperatureindicatedonthedataplate.
CHEMICALCONNECTIONS:Uponirstinstallation,thechemicalalarmwillbuzzuntilthechemicalfeed‐
erpumpsareprimed.Ifthechemicalsrunout,thechemicalalarmwillbuzzuntilthechemicalisreplaced
andprimedifnecessary.Thebottomofthechemicalcontainercannotbelocatedanyhigherthan8from
theloor.Iftheunitisshippedwitha6or18tablestand,thenthehighestpositionwillberespectively14”
or26”fromtheloor.
PRESSUREREGULATOR:Jacksonhasprovidedawaterpressureregulatorduetoareaswherethewa‐
terpressureluctuates orislower thantherecommendedpressure.Insomecases,youmaynotneedthe
regulatorandinthosecases,theregulatormayberemoved.DONOTconfuseSTATICpressurewithFLOW
pressure.Staticpressureisthelinepressureina“nolowcondition(all valvesandservices are closed).
Flowpressureisthepressureintheilllinewhenthevalveisopenedduringthecycle.
SHOCKABSORBER:Also,itissuggestedthatashockabsorber(NOTSUPPLIED)beinstalledonthein‐
comingwaterline.Thispreventswaterhammer(hydraulicshock)
,inducedbythesolenoidvalveasitoper‐
ates,fromcausingdamagetotheequipment.
CONNECTINGTHEDRAINLINE:Thedishmachinehasapumped(pressure)draincapableofpumping
wastewatertoaheightof24abovetheloortothekitchensdrainsystem.Eachdishmachineissupplied
withatenfootlonghose.ThisshipsINSIDEtheunit.Wheninstalled,itwillextendfromtherearsideofthe
machine.Therealsomustbeanairgapbetweenthemachinedrainlineandtheloorsinkordrain.Ifa
greasetrapisrequiredbycode,itshouldhavealowcapacityof12GPM(GallonsPerMinute).
PLUMBINGCHECK:Slowlyturnonthewatersupplytothemachineaftertheincomingilllineandthe
drainlinehavebeeninstalled.Checkforanyleaksandrepairasrequired.Allleaksmustberepairedpriorto
placingthemachineintooperation.
ELECTRICALPOWERCONNECTIONS:Electricaland groundingconductorsmustcomplywith theap‐
plicablepotionsoftheNationalElectricCodeANSI/NFPA70(latestedition)and/orotherelectricalcodes.
Disconnectelectricalpowersupplyandplaceatagatthedisconnectswitchtoindicateyouareworking
onthecircuit.
Thedataplateislocatedtowardtherightfrontsideofthedishmachine.Refertothedataplateforma‐
chineoperatingrequirements,machinevoltage,totalamperage&serialnumber.
15
PageCreated:03‐28‐2011
Revised:N/A
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS(CONTINUED)
To install the incoming power lines, remove the back panel. This will require taking a Phillips head
screwdriverandremovingthetwoscrewsatthebottomofthebackpanel;removethebackpanelandset
aside.Install3/4conduitintothepre‐punchedholesinthebackofthecontrolbox.Routepowerwiresand
connecttopowerblockandgroundinglug.Installtheservicewires(L1andL2)totheappropriateterminals
astheyaremarkedontheterminalblock.Installthegroundingwireintothelugprovided.Itisrecommend
edthat“DE‐OX”oranothersimilaranti‐oxidationagentbeusedonallpowerconnections.
VOLTAGECHECK:EnsurethatthepowerswitchisintheOFFpositionandapplypowertothedishma‐
chine.Checktheincomingpowerattheterminalblockandensureitcorrespondswiththevoltagelistedon
thedataplate.Ifnot,contactaqualiiedserviceagencytoexaminetheproblem.Donotrunthedishmachine
ifthevoltageistoohighortoolow.Shutofftheservicebreakerandmarkitasbeingforthedishmachine.
Adviseallproperpersonnelofanyproblemsandofthelocationoftheservicebreaker.Replacethecontrol
boxcoverandtightendownthescrews.
DISHMACHINEVENTILATION:Thedish‐machineshouldbelocatedwithprovisionsforventingintoan
adequateexhausthoodorventilationsystem.Thisisessentialtopermiteficientremovalofthecondensa‐
tionexhaust.Ensuretheexhaustsystemisacceptableinaccordancewithapplicablecodesandstandards.
Note:any damage that is causedby steam and/ormoisture due to improperventilationis NOT
coveredunderthe
warranty.
SURROUNDINGAREA:Thisis a commercialdishmachineand reachestemperaturesthatcanexceed
thosegeneratedbyaresidentialmachine.Therefore,anysurroundingcountertops,cabinets,looringmate‐
rial&subloormaterialmustbedesignedand/orselectedwiththesehighertemperaturesinmind.
Note:anydamagetosurroundingareathatiscausedbyheatandormoisturetomaterials select
ed that are NOT recommended for higher temperatures will not be covered under warranty or by
JacksonMSCLLC.
THERMOSTATS:ThethermostatsonyourAVENGERunithavebeensetatthefactory.Theyshouldonly
beadjustedbyanauthorizedserviceagent.
CHEMICALFEEDEREQUIPMENT:WARNING!CHLORINEBASEDSANITIZERSCANBEDETRIMENTAL
TOYOURMACHINEIFTHECHEMICALSOLUTIONISTOOSTRONG.SEEYOURCHEMICALPROFESSIONAL
TOENSUREYOURDISPENSERISSETUPCORRECTLY.
Thisequipmentisnotrecommendedforusewithdeionizedwaterorotheraggressiveluids.Use
of deionized water or other aggressiveluids will result or corrosion and failure of materials and
components.Useofdeionizedwaterorotheraggressiveluidswillvoidthemanufacturerswarranty.
NOTE:Thebottomofthechemicalcontainercannotbelocatedanyhigherthan8”fromtheloor.Ifthe
unitisequippedwiththe6”or18”tablestand,thenthehighestpositionwillrespectivelybe14”or26”from
theloor.this,contactJacksonimmediatelyforassistance.
16
PageCreated:03‐28‐2011
Revised:N/A
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS(CONTINUED)
TOPREPARECHEMICALFEEDERPUMPSFOROPERATION:
The AVENGER HT dish machine is supplied with integral detergent and rinse aid chemical feeder
pumps.TheAVENGERLTdishmachineissuppliedwithintegraldetergent, rinse additive, and sanitizer
chemicalfeederpumps.Locatetheopenendsofthechemicaltubeswiththetubestiffenersandplaceeach
oneintheappropriatecontainer.
A. RedTubing=Detergent
B. BlueTubing=RinseAid
C. WhiteTubing=Sanitizer
PRIMINGCHEMICALFEEDERPUMPS:
Chemicalfeederpumpsneedprimingwhenthemachineisirstinstalled or if for some reason, the
chemicallineshavebeenremovedandairisallowedtoenter.
CAUTION!Watermustbeinthesumpandwashtankpriortothedispensingofchemicals.Sanitizerin
concentrationiscausticandmaycausedamagewithoutdilution.
1. Verifythattheproperchemicaltubestiffenerinletisinthepropercontainer.
2. Usetheprimeswitcheslocatedonthecontrolpanelatthebottomoftheunittoprimeeachpump.
Theswitchesareclearlymarkedastowhatchemicalfeederpumptheyareassignedto.
3. Toprimethepumps,holdtheswitchinthemomentarypositionuntilchemicalcanbeobserveden‐
teringthepump.
4. Detergent is dispensed as required during the wash cycle by the timer. The amount of detergent
mayneedtobeincreasedordecreaseddependinguponwaterqualityandtypeofdetergent.
5. Rinseadditiveisdispensedasrequiredintotheinalrinse.Theamountofrinseadditivemayneed
tobeadjusteddependinguponwaterhardness&results.
6. Sanitizer(eitherchlorineor iodine) isdispensed into the inalrinse.Theamountofsanitizermay
needtobeadjusteddependingontheconcentrationandtypeofsanitizerused.
7. Pleaserefertothenextpageforinstructiononadjustingthechemicalfeederpumpsontheuniver‐
saltimer.
WARNING:Someofthechemicalsusedindishwashingmaycausechemicalburnsiftheycomein
contactwithyourskin.Wearprotectivegearwhenhandlingthesechemicals.Ifyou
docomeincon
tactwiththesechemicals,immediatelyfollowtheinstructionsprovidedwiththechemicalsfortreat
ment.
17
PageCreated:03‐28‐2011
Revised:N/A
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS(CONTINUED)
PROGRAMMINGINSTRUCTIONSFORCHEMICALFEEDERPUMPS(INSTALLATIONTECHNICIANONLY)
Toaccesstheprogrammingmode,themachinemustbeONandidle(betweencycles).
Onthetimerboard,pressandholdboththeMOVEandENTERbuttonsonthetimerboardsimultane‐
ouslyfortwoseconds.
ThePROGRAM(PGM)lightandlightAwillilluminate.
NOTE:Onceintheprogrammingmode,theMOVEbuttonisusedtoscrollbetweentheprogramming
categoriesandtheENTERbuttonisusedtoselectthecategory.
PresstheMOVEbuttontomovethesolidlighttothedesiredlocationofFILL,RINSEAID,DETERGENT,
orSANITIZER.PleasenotethatoptionsA,B,CandDarenotadjustableoutputs.
PresstheENTERbuttonforthechosencategory.Now,the(PGM)lightwillilluminatealongwithlights
correspondingtothetimevaluesforthechosencategory.TheACCEPTlightwillblink.
ThePROGRAMlightwillilluminate.
Tochangethevalueofaparameter,usetheMOVEbuttontoilluminatethelightnexttothetimeoption
(timeismeasuredinseconds).Inthetimecategories,eachsecondinusewilllightup.Todeselecttheoption,
pressENTERandthelightwillgooff,pressENTERagainanditwillilluminate.Onceyouhavesetyourtime
catergory,presstheMOVEbutton untiltheACCEPTlight illuminatesandpressENTER.Thiswillsavethe
changedparameters.
OnceyoupresstheENTERbuttonwhentheACCEPTlightisblinkingyouwillexittheprogramming
mode.Tochangeanyothervalues, youwillhavetoreturntotheprogrammingmode.Torevertbacktoa
previoussetting,youmustreturntothatoptionandchangetheparameterbacktotheprevioussetting.
Onceintheprogrammingmode,iftherehavebeennokeypadinputs forapproximatelytwominutes,
thesystemwillautomaticallyexitoutoftheprogrammingmode.Anychangestoparameterswillbesaved
whentheprogrammingmodeisautomaticallyexited.
Thewashanddraincyclesarenotadjustable.
Alltimeadjustmentsareinseconds.Refertothechartonthefollowingpageforadjustableoutputs.
18
PageCreated:03‐28‐2011
Revised:09‐12‐2011
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS(CONTINUED)
PROGRAMMINGINSTRUCTIONSFORCHEMICALFEEDERPUMPS(CONTINUED)
Avenger HT Avenger LT
Not adjustable Rinse Aid
Rinse Fill
Detergent Sanitizer
Rinse Aid Detergent
PGM
E
F
G
H
TIMEINSECONDS
PGM
A
B
C
D
E
F
G
H
ACCEPT
8
4
2
1
0.8
0.4
0.2
0.1
TIMERPROGRAMMINGBOARD
MOVE
ENTER
19
PageCreated:03‐28‐2011
Revised:N/A
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS(CONTINUED)
DETERGENTCONTROL:
Detergentusageandwaterhardnessaretwofactorsthatcontributegreatlytohoweficientlyyourdish
machinewilloperate.Usingdetergentintheproperamountcanbecome,intime,asourceofsubstantialsav‐
ings.Aqualiiedwatertreatmentspecialistcantellyouwhatisneededformaximumeficiencyfromyour
detergent,butyoushouldstillknowsomebasicssoyou’llunderstandwhattheyaretalkingabout.
First,youmustunderstandthathardwatergreatlyeffectstheperformanceofthedishmachine.Water
hardnessistheamountofdissolvedcalciumandmagnesiuminthewatersupply.Themoredissolvedsolids
in the water, the greater the water hardness. Hard water works against detergent, thereby causing the
amountofdetergentrequiredforwashingtoincrease.Asyouusemoredetergent,yourcostsforoperating
thedishmachinewillincreaseandtheresultswilldecrease.Thesolidsinhardwateralsomaybuild‐upasa
scaleonwashandrinseheaters,decreasingtheirabilitytoheatwater.Watertemperatureisimportantin
removingsoilandsanitizingdishes.Ifthewatercannotgethotenough,yourresultsmaynotbesatisfactory.
ThisiswhyJacksonrecommendsthatifyouhaveinstalledthemachineinanareawithhardwater,thatyou
alsoinstallsometypeofwatertreatmentequipmenttohelpremovethedissolvedsolidsfromthewaterbe‐
foreitgetstothedishmachine.
Second, hard water may have you adding drying agents to your operating cycle to prevent spotting,
whentherealproblemisdepositedsolidsonyourware.Asthewaterevaporatesoffoftheware,thesolids
willbeleftbehindtoformthespottingandnoamountofdryingagentwillpreventthis.Again,usingtreated
waterwillundoubtedlyreducetheoccurrencesofthisproblem.
Third,treatedwatermaynotbesuitableforuseinotherareasofyouroperation.Forinstance,coffee
madewithsoftwatermayhaveanacidorbitterlavor.Itmayonlybefeasibletoinstallasmalltreatment
unitforthewatergoingintothedishmachineitself.Discussthisoptionwithyourqualiiedwatertreatment
specialist.
Evenafterthewaterhardnessproblemshavebeensolved,therestill must beproper training ofdish
machineoperatorsinhowmuchdetergentistobeusedpercycle.Talkwithyourwatertreatmentspecialist
anddetergentvendorandcomeupwithacompletetrainingprogramforoperators.Usingtoomuchdeter‐
genthasasdetrimentaleffectsasusingtoolittle.Theproperamountofdetergentmustbeusedforjob.Itis
importanttorememberthatcertainmenuitemsmayrequireextradetergentbytheirnatureandpersonnel
needto be madeaware of this.Experience in usingthe dish machineundera varietyofconditions,along
withgoodtrainingintheoperationofthemachine,cangoalongwayinensuringyourdishmachineoper‐
atesaseficientlyaspossible.
Certaindishmachinemodelsrequirethatchemicalsbeprovidedforproperoperationandsanitization.
Somemodelseven requiretheinstallationof third‐partychemicalfeederstointroducethosechemicalsto
themachine.Jacksondoesnotrecommendorendorseanybrandnameofchemicalsorchemicaldispensing
equipment.Contactyourlocalchemicaldistributorforquestionsconcerningthesesubjects.
20
PageCreated:03‐28‐2011
Revised:N/A
AVENGERTechnicalManual(076100033401I)
INSTALLATIONINSTRUCTIONS(CONTINUED)
DETERGENTCONTROL(CONTINUED):
Somedishmachinescomeequippedwithintegralsoliddetergentdispensers.Thesedispensersarede‐
signedtoaccommodatedetergentsinacertainsizedcontainer.Ifyouhavesuchaunit,remembertoexplain
thistoyourchemicaldistributoruponirstcontactingthem.
Asexplainedbefore,watertemperatureisanimportantfactorinensuringthatyourdishmachinefunc‐
tionsproperly.Thedataplatelocatedoneachunitdetailswhattheminimumtemperaturesmustbeforei‐
thertheincomingwatersupply,thewashtankandtherinsetank,dependingonwhatmodelofdishmachine
youhaveinstalled.ThesetemperaturesmayalsobefollowedbytemperaturesthatJacksonrecommendsto
ensurethehighestperformancefromyoudishmachine.However,if the minimum requirements are not
met,thechancesareyourdisheswillnotbecleanorsanitized.Remember,adishcanlookclean,butitmay
notbesanitized.Instructyourdishmachineoperatorstoobservetherequiredtemperaturesandtoreport
whentheyfallbelowtheminimumallowed.Alossoftemperaturecanindicateamuchlargerproblemsuch
asafailedheateroritcouldalsoindicatethatthehotwaterheaterforyouroperationisnotuptocapacity
andalargeronemayneedtobeinstalled.
Thereareseveralfactorstoconsiderwheninstallingyourdishmachinetoensurethatyougetthebest
possibleresultsfromitandthatitoperatesatpeakeficiency formany years.Discuss yourconcernswith
yourlocalchemicaldistributorandwatertreatmentspecialistbeforethereisaproblem.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59

Jackson / Dalton Dishwasher Avenger HT User manual

Category
Dishwashers
Type
User manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI