Duplo DUPRINTER DP-C105 User manual

For this machine to be used safely, it MUST be

operated correctly and serviced regularly. Therefore,

read this Instruction manual thoroughly before using

the machine.

Keep this manual in a safe place where it can be consulted at any time.

DUPLO CORPORATION

DUPRINTER

DP-C100/105/110/115/120/125

Instruction Manual

Complies with the provisions defined by the regulations listed below.

EC Low Voltage Directive ( 73 / 23 / EEC )

EC Electromagnetic Compatibility Directive ( 89 / 336 / EEC )

DUPLO SEIKO CORPORATION

- 1 -

Introduction

Thank you for your purchase of the

DUPRINTER DP-C100/105/110/115/120/125

To ensure safe and efficient prolonged use of this machine, read and thoroughly unders

tand

this manual before using this machine. After using this manual, be sure to keep it in a

place to handy reference.

PLEASE NOTE

In the interest of upgrading our products, specifications and other data given in this

manual are subject to change without notice. If the manual contains anything that you

do not understand, contact the manufacturer for clarification.

Precautions for printing and duplicating

There are restrictions on what you may print on the printer.

Please be aware that there are some printed materials that are illegal

even to possess.

1. Printed matters banned by law

¡¡

Paper money, currency, government bonds and national and local

bonds cannot be duplicated, even if they are stamped with the

"sample" seal.

¡

Paper money, currency and bonds, etc. that are valid in foreign

country cannot be duplicated.

¡¡

Unused postage stamps and postcards cannot be duplicated

without governmental consent.

¡¡

Government-issued papers pertaining to stamps, liquor and sales

tax laws cannot be duplicated.

2. Printed matters that need caution

¡

Private-issued securities(stocks, bills and checks, etc.), passes and

tickets needs caution in duplicating unless a business is

duplicating them for needed amounts for their business needs.

¡¡

Government-issued passports, public-and private-issued driver`s

licenses, permits, identifications, food stamps, etc. will need

caution in duplicating.

3. Copyrighted materials

Books, music, artwork, prints, maps, diagrams, movies, photography,

etc. are banned from duplicating outside the limits of private home

use and their related non-sale usage.

4

. Various functions 26

3

. Platemaking and printing procedure 21

2

. Easy printing 19

Safety Precautions 44

- 2 -

Contents

Adjusting the mode of document

26

Adjusting the plate darkness

26

Changing the printing speed 27

Adjusting the printing position

27

Setting the enlargement and reduction

28

29

30

When using a thick paper and/

or misfeed occurs

34

When using a thin paper and/or

double feed occurs

35

Confidential safeguard function

To set confidential safeguard function

To clear

30

Sectional printing

(stopping after each set)

31

Drum unit

34

Changing the drum unit

Setting the drum unit

Setting the paper tray 21

Setting the paper stacker

22

Turning the power on

23

Checking the control panel

23

Setting the document 24

Pressing the platemaking key 24

Entering the number of printed copies 25

Pressing the print key 25

Easy printing

19

1

. Before using the machine 11

Part names and their functions

11

Control panel(A/B) 14

Printing process 18

Control panel(LEAGAL) 16

94% Reduction 28

On-Line Print Function

33

(model :

DP-C105/115/125

only)

31

6

. Troubleshooting 43

5

. Replacing consumables 37

- 3 -

Changing the ink pack 37

Changing the master roll 39

Changing the master ejection core 42

OK Monitor

43

Removing a left paper jam

(feed tray side)

47

Removing a right paper jam

(print tray side) 48

Removing a master(eject error) 50

Removing a master(set error) 52

Removing a jammed document 54

Trouble shooting for machine malfunction

55

2

3

4

5

1

6

7

8

7

. Maintenance and inspection 56

Maintenance 56 Total counter 57

8

. Specifications 58

Specifications

58 Original document/

copy paper specification 60

- 4 -

Safety Precautions

Various symbols and pictures are used in this manual and on the stickers affixed

to the machine. These symbols and pictures provide warnings and instructions to

prevent danger to you or other personnel, and to prevent damage to office

property. The meanings of these symbols and pictures are explained below.

Indicates a high degree of potential danger. If the warning is

ignored, death or serious injury may result.

Indicates a medium degree of potential danger. If the

caution is ignored, medium injury or damage to property

may result.

WARNING:

CAUTION:

A circle with a line through it indicates a prohibited action. The particular

act prohibited

is indicated by a picture inside the circle. (In the example

shown here, the prohibited act is disassembly.)

A black disc indicates an instruction, or sometimes a prohibited action.

The instruction

itself is indicated by pictorial symbols drawn in white on

the disc. (In the example shown here, the instruction is "Remove the

plug from the outlet.")

About Machine Safety

Examples of pictorial symbols

- 5 -

Safety Precautions

WARNING

¡¡

If the machine is used after foreign matter (metal fragments,

water, or other liquid) has gotten inside the machine, fire or

electrical shock can result.

aa

Turn the main unit`s power switch to OFF.

Pull the power plug from the outlet.

Contact the sales distributor (or maintenance service

company).

¡¡

If the machine is used after heat, smoke, strange smell, or other

abnormality is detected, fire or electrical shock can result.

aa

Turn the main unit`s power switch to OFF.

Pull the power plug from the outlet.

Contact the sales distributor (or maintenance service

company).

¡¡

Use only the power cord that is provided among the

accessories.

Insert the power cord plug firmly into the socket, so that

proper electrical contact is effected.

aa

Use of any other power cord could result in imperfect

grounding.

If grounding is imperfect and electrical leakage occurs, fire or

electric shock could result.

¡¡

Do not modify the machine.

Fire or electrical shock can result.

¡¡

Do not remove the rear lid, cabinet, or cover from the

machine.

The interior contains high-voltage parts, which can cause

electrical shock.

¡¡

Do not remove or insert the power plug if your hands are wet.

You can get electrically shocked.

¡¡

Do not damage, break, or modify the power cord.

Do not place heavy objects on it, yank it, or unreasonably

bend it.

Fire or electrical shock can result.

- 6 -

WARNING

¡¡

Do not insert or drop metal, burnable material, or other matter

through the ventilation holes into the machine interior.

Fire or electrical shock can result.

¡¡

Do not place flower vases, flowerpots, cups, or water

containers (including metal containers) on top of the

machine.

Fire or electrical shock can result if the liquid spills.

¡

Do not use a source voltage other than that specified.

Do not connect multiple loads to a single outlet.

Fire or electrical shock can result.

¡¡

Before cleaning, pull the power plug from the outlet.

¡

Prevent water and neutral cleansers from getting inside the

machine.

This action prevents not only breakdowns but electrical shock.

Maintenance

aa

Refer to page 51

- 7 -

Safety Precautions

WARNING

¡¡

Before moving the machine, pull the power plug from the

outlet.

If the cord is damaged, fire or electrical shock can result.

¡¡

Pull the power plug itself, not the cord.

If you yank the cord, you can damage it (cause exposed

conductor, disconnection, etc.), resulting in fire or electrical

shock.

¡¡

Do not place the machine in an unstable position, such as on

an unsteady support or sloping area.

If the machine drops or falls over, a person could get injured.

¡¡

Do not place the machine in a humid or dusty area.

Fire or electrical shock can result.

- 8 -

WARNING

- 9 -

Safety Precautions

1Caution Sticker 1M7-T3060

e

¡¡

Keep the WARNING and CAUTION stickers clean at all times.If stickers become

damaged or come off, replace them with new ones.

J3-T3200

Warning

¡Do not remove this cover. The

inside of the printer contains

movable cutting instruments,

contact with which could result

in injury.

L5-T3020

Do NOT touch the drum or rollers

when you operate the jog switch.

Do NOT put hands Inside

machine while it is operating.

Hands could get caught up

or crushed.

WARNING

No. Parts No. Name Q´ty

q

J3-T3200 Warning Sticker 1 1

w

L5-T3020 Warning Sticker 2 1

Locations of warning stickers

(3)

M7-T3060

CAUTION

(1)

(2)

- 10 -

Introduces instructions for correct operation of the machine.

If these instructions are ignored, the machine my not be able

to operate at optimum performance, or may break down.

Introduces information that is useful for operation and

maintenance of the machine, or information about the

machine’s performance, etc.

IMPORTANT

:

Note

:

Conventions Used in this Manual

Indicates a high degree of potential danger. If the warning is

ignored, death or serious injury may result.

Indicates a medium degree of potential danger. If the

caution is ignored, medium injury or damage to property

may result.

WARNING:

CAUTION:

GUIDE TO THIS MANUAL

Before using the machine

1

MACHINE EXTERIORS

DOCUMENT RECEIVING TRAY

DOCUMENT GUIDE

DOCUMENT TRAY

SUPPORT TRAY

CONTROL PANEL

FRONT COVER

INK PACK HOLDER RELEASE LEVER

DRUM HANDLE

FRONT COVER

DRUM UNIT

INK PACK

DRUM SECURING LEVER

POWER SWITCH

SUPPORT TRAY

DOCUMENT

TRAY

PAPER TRAY

ADF

¡¡

This lever lock or unlocks the drum

in/from the home position.

- 11 -

Parts Names and Their Function

1. Before using the machine

DOCUMENT RECEIVING TRAY

THERMAL HEAD ESCAPE LEVER

ROLL MASTER

MASTER HOLDER

FEED PRESSURE LEVER

PAPER TRAY

PAPER GUIDE

GUIDE LOCK SCREW

PAPER SET LEVER

PAPER FEED ROLLER

MASTER SET SWITCH

- 12 -

Before using the machine

1

JOG SWITCH

PAPER STRIPPER FINGER

MASTER EJECTION CORE

DOCUMENT TRAY

MASTER EJECTION BOX

PAPER STACKER GUIDE

PAPER RECEIVING TRAY

MASTER EJECTION BOX

LID RELEASE LEVER

MASTER EJECTION BOX

RELEASE LEVER

PAPER EJECTION ROLLER

JUMP PLATE

PAPER STOPPER

- 13 -

- 14 -

CONTROL PANEL(A/B)

No. Components Functions

(1)

indicates the position of enlargement and reduction.

Press this key,the enlargement and reduction is changed.

Indicates the documeny mode(text or photo)

Each press of this key switches between the text mode and

Indicates print number,and error messages.

Returns the control panel settings back to the standard mode.Hold down

The printing position is adjusted with these keys.

The lamp for the specified printing position lights.

The lamp for the specified printing speed lights.

The printing speed is adjusted with these keys.

(1)

(2) (3) (4) (5)



photograph mode.

for at least 0.5 second.

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

Zoom indicator lamp

Enlargement and reduction key

Document indicator lamp

"Document" key

LED panel

"All clear" key

Printing position adjustment

key

Printing position indicator lamp

Printing speed adjustment key

Printing speed indicator lamp

"Test print"key

Prints one copy.This is used to check the image positig and contrast.

- 15 -

Before using the machine

1

No. Components Functions

(12)













(17)

(16) (15)

(14)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

"Stop"key

Stop printing.If this key is pressed while the machine is stopped,the

number of copies and plates will be displayed.

"Print"key

Starts printing.

"Plate making"key

keypad

Starts plate making.

Used for entering the number of prints.

When the numeber of help is set,press this key for save.

" "key

"Clear"key

Clears the display to "0"

"OK" Monitor

LED indicates errors into machine.

"Plate darkness adjustment"key

The lamp for the specified plate darkness lights.

Plate darkness indictor lamp

The plate darkness is adjusted with this key.

"94%" key

The plate of making is ruduction 94%.Apply 94% ruduction.

"94%" indictor lamp

The lamp lights when 94% reduction is on.

!

94%

141%

129%

121%

100% 1:1

77%

74%

64%

MINI LTR

STMT LTR

LGL LTR

LTR STMT

LTR MINI

94%

CONTROL PANEL(LEAGAL)

No. Components Functions

(1)

indicates the position of enlargement and reduction.

Press this key,the enlargement and reduction is changed.

Indicates the documeny mode(text or photo)

Each press of this key switches between the text mode and

Indicates print number,and error messages.

Returns the control panel settings back to the standard mode.Hold down

The printing position is adjusted with these keys.

The lamp for the specified printing position lights.

The lamp for the specified printing speed lights.

The printing speed is adjusted with these keys.

(1)

(2) (3) (4) (5)



(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

- 16 -

Zoom indicator lamp

Enlargement and reduction key

Document indicator lamp

"Document" key

LED panel

"All clear" key

Printing position adjustment

key

Printing position indicator lamp

Printing speed adjustment key

Printing speed indicator lamp

"Test print"key

Prints one copy.This is used to check the image positig and contrast.

photograph mode.

for at least 0.5 second.

- 17 -

Before using the machine

1

No. Components Functions

(12)







(17)

(16)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

PLATEMAKING

TEST PRINT

PRINT

STOP

(15)

(14)

(13)







"Stop"key

Stop printing.If this key is pressed while the machine is stopped,the

number of copies and plates will be displayed.

"Print"key

Starts printing.

"Plate making"key

keypad

Starts plate making.

Used for entering the number of prints.

When the numeber of help is set,press this key for save.

" "key

"Clear"key

Clears the display to "0"

"OK" Monitor

LED indicates errors into machine.

"Plate darkness adjustment"key

The lamp for the specified plate darkness lights.

Plate darkness indictor lamp

The plate darkness is adjusted with this key.

"94%" key

The plate of making is ruduction 94%.Apply 94% ruduction.

"94%" indictor lamp

The lamp lights when 94% reduction is on.

- 18 -

"Printing"

In the "printing" process, the paper which is separated from the stack by the paper feed roller

and the paper separator unit is pressed to the drum by the pressure roller. There are small

holes in the image area of the master that is attached to the drum and ink that seeps from the

hole is transferred to the paper. The paper is separated from the drum unit by the stripper

finger. The paper is delivered to the paper receiving tray.

Printing Process

The DUPRINTER goes through a process of"platemaking" and "printing".

"Platemaking"

In the "platemaking" process, the old master on the drum is removed while the thermal head

creates the scanned image on new master and loads it on the drum.

DRUM

UNIT

ROLL MASTER

THERMAL HEAD

PAPER FEED ROLLER

PAPER

INK

DRUM UNIT

PAPER SEPARATOR UNIT

PRESSURE ROLLER

PAPER EJECTION ROLLER

PAPER STRIPPER FINGER

PAPER RECEIVING TRAY

MASTER EJECTION

BOX

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