Sanyo DC-007C User manual

Brand: Sanyo

Model: DC-007C

Type: User manual

CD CHANGER OPERATION AND DESCRIPTION

● This set is capable of stocking and playing up to 3 CDs.

● While playing a CD, other discs can be replaced.

In this case, press the button for the disc No. you wish to remove, and then press the OPEN/CLOSE button.

● When the “POWER” button is turned off, the power turns off after the discs are loaded in the discs trays.

1. MOTOR & MECHANISM SWITCHES LAYOUT

LOAD/UNLOAD MOTOR

UNLOAD SWITCH(SW5)

1 I Az5Vw::::i(sw4)

2. FUNCTION

CLOSE END SWITCH

(1) OPEN/CLOSE

OPEtUCLOSE RACK GEAR

The rotation of the OPEN/CLOSE MOTOR rotates the

OPEN/CLOSE IDLER GEAR via the BELT and PULLEY,

and the RACK GEAR which is intermeshed with the

OPEN/CLOSE IDLER GEAR moves forward during

~aep

“OPEN”, backwards during “CLOSE’.

-SRAGW /~/w

OPEN END SWITCH

The HOME POSITION is reached when the largest

square hole in the UP/DOWN CAM GEAR is between

the SENSORS.

UP/ DOWN CAM GEAR 1

‘3

Rotate the UP/DOWN CAM GEAR counter-clockwise

(with OPEN/CLOSE during PLAY) or clockwise (with

f’fjv~

L&7

0° ~

normal OPEN/CLOSE), raise the GEAR-BLOCK

BRACKET, stop at the selected TRAY, hold the TRAY

‘Q

GUIDE by means of the OPEN/CLOSE RACK and save

the other TRAY GUIDES.

The OPEN/CLOSE motor starl running, the OPEN/

SENSOR P.W.B

CLOSE RACK moves forward, the TRAY LOCK LEVER

is raised to lock the TRAY, and the OPEN operation

commences.

GEAR BLOCK BRACK~

TRAY SLIDE

,.-’

:,1

...

,.,

...

,.,

,,.

,Y ‘,

—uP/ 00WN

CAM GEAR 2

UP/ OOWN

DRIVE GEAR 2

-2-

CD CHANGER OPERATION AND DESCRIPTION

4. When the TRAY closes and it reaches the tip of RIB part of LEFT TRAY GUIDE, the LOCK LEVER is lowered to release the

TRAY, and loading proceeds.

TRAY GUIDE HOLDER

LOCK ;EVER

OPEN ~ CLOSE

Ri3

TRAY LOCK

TRAY RELEASE

(2) LOADING

1. The rotation of the LOAD/UNLOAD MOTOR rotates the LOAD/UNLOAD DRIVE GEAR in the clockwise direction.

2. The DRIVE GEAR and the gear portion of the TRAY mesh together and the TRAY movers backward.

3. The completion of TRAY movement causes the UP/DOWN MOTOR to operate and lower the TRAY HOLDER putting the until

to chucking status.

4. The rotation of the UP/DOWN MOTOR rotates the UP/

DOWN GEAR in the counter-clockwise direction. In

connection with this, the TRAY HOLDER SLIDE moves

forward, and at the same time, the RIGHT SLIDE is moved

backwards by the SYNCHRO LEVER.

LEFT

~1-

LOADLJNLOAD CAM GEAR

~LOAD/UNLOAD MOTOR

21S

%W ~

LoAD/u).JLfJAD IDLER 1

LOAD/UNLOAD IDLER 2

LOAD/UNLOAD DRIVE GEAR

TRAY

SYNCRh LEVER

UPIDOWN CAM GEAR 1

UP/DOWN IDLER 2

UP/DOWN DRIVE GEA~ 1

UP/DOWN IDLER 1

—.

RIGHT SLIDE BRiCKET “

UPIDOWN DRIVE GEAR i

‘\

\UP/DOWN IDLER 2

UP/DOWN CAM GEAR 2

-3-

CD CHANGER REPLACEMENT

LOAD/UNLOAD FUNCTION

Remove the BTOP ENCOURAGE.

2. Remove the CD MECHANISM.

HOW TO REMOVE THE TRAYS

1. Remove the CHUCK BRACKET.(@ - @)

2. Rotate the UP/DOWN CAM GEAR and position the collar

part of the TRAY HOLDER visible from the RIGHT SLIDE

at the midpoint between the CHUCKING and TRAY.

RIGHT SIDE

DISC STOPPER BRACKET

3. REPLACING THE TRAY GUIDE

RAGE

3. Remove the three TRAYS through the gap at the back.

TRAY/ASSY

Have the LEFT TRAY GUIDE HOLDER and TRAY GUIDE ready before proceeding.

Turn the UP/DOWN CAM GEAR and remove the setscrew of the TRAY HOLDER from the hole in the GEAR BLOCK BRACKET.

Turn the UP/DOWN CAM GEAR counter-clockwise as far as it will go, and remove the SCREWS.

3. Remove the five set screws of the LEFT TRAY GUIDE

HOLDER, and remove it in the direction of the arrow.

4. When assembling the parts, align the TRAY SLIDE and UP/

DOWN DRIVE GEAR.

-4-

UPIDOWN

MARK

DRIVE GEAR

i. . . . .o@

TRAY SLIDE

Hi o

CD CHANGER REPLACEMENT

4. LEFT SLIDE BRACKET

5. UP/DOWN CAM GEAR

——— ——— .—— ———

SETTING UP THE LOAD/UNLOAD GEAR

MOLYKOTE, EM-50L ,

SAN GREASE, SG-7 1

FLOIL OIL, G-474B

——— ——— — 4

6. LOAD/UNLOAD GEAR

8. TRAY HOLDER

~LoAD/UNLOAD DRIVE GEM!

-5-

CD CHANGER REPLACEMENT

9. sET-rlNG uPTHETRAY sLIDEAND uP/DowNDRlvEGEAR2

,..

,.’

Slide the TRAY SLIDE forward until it goes no further.

Align the round mark on the UP/DOWN DRIVE GEAR 2,

with the mark area on the TRAY SLIDE, and install.

Align the shorter flat part of the UP/DOWN CAM GEAR 2,

and install.

/*~M

Set the parts in such a way that the round marks on the two

GEARS are horizontal.

.— .—

10. SETTING UP THE TRAY HOLDER AND UP/DOWN DRIVE GEAR

UP/OOWN CAM GEAR 2

Loosen and install the SET SCREW of the SENSOR P.W.B.

LONG

2. Slide the TRAY HOLDER SLIDE forward until it goes no

further.

3. Align the round mark on the UP/DOWN DRIVE GEAR 1 with

the mark area on the TRAY HOLDER SLIDE, and install.

4. Secure the screw.

5. As shown in the figure, place the UP/DOWN DRIVE GEAR 2

and UP/DOWN CAM GEAR 2 in such a way that they are

horizontal.

6. Align with the triangular mark through the hole through which

the UP/DOWN CAM GEAR 2 teeth are visible.

7. Secure the SCREW of the SENSOR and GEAR.

MARK

\ -- ~

)

GEAR BLOCK DRIVE SLIDE

/’

‘1G%”

uP/COWN DRIVE GEAR 2

11. TRAY HOLDER SLIDE

UP/DOWN MOTOR ASSY—

CHASSIS

CD PICK-UP MAINTENANCE

UP/DOWN DRIVE GEAR 1

UP/DOWN CAM GEAR 2

Set the parts in such away that the round marks on the two

GEARS are horizontal.

d’

10.5mm

--f

(614 287 0440)

About pick-up (Optical lens) Cleaning

Clean the lens with the specified cleaning disc or moisten a cotton swab with isopropyl alcohol and cleaning paper.

Specified cleaning disc: LC-I (Part code: 645 026 1961 ..... manufactured by SANYO.)

Regarding procedure of cleaning with moisten cotton swab, please refer to the attached as follows.

1. Cotton swab wrapped with Cleaning paper.

2. Add the isopropyl alcohol.

3. Gently move the tip of cotton swab just like a draw a whirlpool from inside to outside on the surface of lens.

-6-

CD MECHANISM ADJUSTMENTS

REPLACEMENT AND LUBRICATION OF THE CD MECHANISM

——. ——— ——— ———

Note:

EM-50L

MOLYKOTE, EM-50L

SG-7

SAN GREASE, SG-7

I G.474B

FLOIL OIL, G-474B

L ——— ——— ——— ———

SLED

MOTOR

SPINDLE

MOTOR

IJ(

~“-

0°0 ~

EAR

+PLUS MARK +PLUS MARK

SLED MOTORFf=j

2. CD MECHANISM

(1) Replacement of the spindle motor

● First, prepare the new turntable and new special washer for

replacement. The removed turntable will be deformed by

the heat of the soldering iron, and cannot be reused.

● Prepare dial-type calipers.

1. The attached bonding material can be dissolved by using a

60 W soldering iron to heat the shaft the upper part of the

turntable for about one minute.

The turntable can then be removed from the shaft by very

carefully applying force upward at the center of the lower

surface of the turntable.

Remove the two screws and remove the spindle motor.

Attach the special washer top the spindle motor.

Clean the spindle motor’s shaft. To clean them, use a soft

cloth soaked in isopropyl alcohol.

Apply a small amount of a mixture of the “ Three bond

2001” and “201 5F” bonding materials to the motor’s shaft.

Install the turntable as shown in the

figure.

Secure the turntable by pressing gently. Be sure to wipe

away (by using a piece of cloth, or similar material) any

bonding material coming out of the hole.

(2) Replacing the pick-up

Insert the pick-up rail into the base chassis.

If the rack of the base chassis are missing when the pick-up

rail have been installed, first wipe the tips of the rail with

alcohol.

After the pick-up has been replaced, apply grease (FLOIL

G-474B) to the - sections.

The pick-up P.W. Board pattern is “shorted”, as shown in

the figure, so that the new pick-up will not be susceptible to

the effects of static.

Set the pattern to “open” after the pick-up has been

replaced.

“

SPINDLE/SLED MOTOR P.W.B

“’’’77-77

BOND ~

2mm

WASHE JABOW

---@mm

7.5 + 0.1mm

34.9 * 0.1mm

--TURNTABLE

‘LEDMOTOR-i$Y$

PIChlP RACK GEAR

-7-

J?LL+J3?EL

(SHORT)

(OPEN)

Sanyo DC-007C User manual

Sanyo DC-007C User manual

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