Grizzly G0632 User manual

Brand: Grizzly

Model: G0632

Category: Lathes

Type: User manual

This manual is also suitable for

Lathe G0632

MODEL G0632

16" X 42" VARIABLE SPEED

WOOD LATHE

OWNER'S MANUAL

(For models manufactured since 4/12)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8724 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Identification ................................................... 3

Glossary Of Terms ......................................... 5

Machine Data Sheet ...................................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Wood Lathes .............. 10

SECTION 2: POWER SUPPLY ...................... 11

SECTION 3: SETUP ....................................... 13

Needed for Setup ......................................... 13

Unpacking .................................................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Mounting to Shop Floor ............................... 17

Assembly ..................................................... 17

Power Connection........................................ 19

Test Run ...................................................... 20

SECTION 4: OPERATIONS ........................... 21

Operation Overview ..................................... 21

Basic Controls .............................................. 22

Adjusting Headstock .................................... 22

Adjusting Tailstock ....................................... 23

Adjusting Tool Rest ...................................... 24

Installing/Removing Headstock Center ........ 25

Installing/Removing Tailstock Center .......... 26

Headstock Faceplate ................................... 27

Changing Speed Ranges ............................. 28

Indexing ....................................................... 30

Selecting Turning Tools ............................... 31

Spindle Turning ............................................ 32

Faceplate Turning ........................................ 35

Outboard Turning ......................................... 36

Sanding/Finishing ........................................ 36

SECTION 5: ACCESSORIES ......................... 37

SECTION 6: MAINTENANCE ......................... 38

Schedule ...................................................... 38

Cleaning ....................................................... 38

Lathe Bed..................................................... 38

Lubrication ................................................... 38

SECTION 7: SERVICE ................................... 39

Troubleshooting ........................................... 39

Aligning Centers........................................... 41

Changing Belt .............................................. 41

SECTION 8: WIRING ...................................... 42

Wiring Safety Instructions ............................ 42

Electrical Components ................................. 43

Wiring Diagram Overview ............................ 44

Frequency Inverter Wiring Diagram ............. 45

SECTION 9: PARTS ....................................... 46

Stand Breakdown......................................... 46

Headstock Breakdown ................................. 48

Label Placement .......................................... 50

WARRANTY AND RETURNS ........................ 51

-2-

Model G0632 (Mfg. 4/12+)

INTRODUCTION

We are proud to provide a high-quality owner’s

manual with your new machine!

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

contained inside. Sometimes we make mistakes,

but

our policy of continuous improvement

also

means that

sometimes the machine

you receive

will be slightly different than what is shown in

the manual

If you find this to be the case, and the difference

between the manual and machine leaves you

confused about a procedure

check our website

for an updated version. W

e post current

manuals

and

manual updates for free on our website at

www.grizzly.com

Alternatively, you can call our Technical Support

for help. Before calling, please write down the

Manufacture Date

and Serial Number

stamped

into the machine ID label (see below). This infor-

mation helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info

Machine Description

The G0632 16" X 42" Wood Lathe is designed

to turn wood stock so the operator can remove

material with a chisel.

The variable speed control allows for spindle

speed adjustment from 100–3200 RPM and the

digital readout provides a precise reading of the

current spindle speed.

The headstock can be positioned anywhere along

the bed for increased flexibility in workpiece

setup.

Model G0632 (Mfg. 4/12+)

-3-

Figure 1. Model G0632 component identification.

Identification

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

Tool Rest

Base

Tool Rest

Lock Handle

Tool Rest

Faceplate

Headstock

Bed

Tool Rest Base

Lock Handle

Quill Lock

Lever

Quill Lock

Handle

Quill

Tailstock

Handwheel

Tailstock

Headstock

Lock Handle

Supporting Leg

Motor

Control

Panel

-4-

Model G0632 (Mfg. 4/12+)

Figure 2. Model G0632 headstock.

Motor

Motor Wiring

Junction Box

Spindle

Handwheel

Frequency Inverter

Spindle Lock

Front Belt Access

Panel

Control Panel

Motor Tensioning

Handle

Motor Mount Cap

Screw

Safety Cover

Headstock

Rotation Lock

Indexing Pin

Hole

NOTICE

The frequency inverter controls on the rear

of the headstock have no effect on the oper-

ation of the lathe. Opening the frequency

inverter will void the lathe warranty and

could seriously damage the lathe. DO NOT

open the case of the frequency inverter.

Figure 3. Model G0632 control panel identification.

Front Belt Access Panel

Spindle RPM Readout

Emergency STOP Button

Variable

Speed Dial

Spindle

Direction

Switch

Model G0632 (Mfg. 4/12+)

-5-

The following is a list of common definitions, terms and phrases used throughout this manual as they relate

to this wood lathe and turning in general. Become familiar with these terms for assembling, adjusting or

operating this machine. Your safety is VERY important to us at Grizzly!

Bed: The long, rail-like metal base to which

the tailstock, tool base, and headstock are

attached.

Chuck: A mechanical device that attaches to the

spindle and holds the workpiece.

Faceplate: The metal disc that threads onto the

headstock spindle.

Faceplate Turning: Turning situation in which

the grain of the turning stock is at right angles

to the lathe bed axis.

Backing Block: A sacrificial piece of wood glued

to the base of the workpiece and screwed to

the faceplate. Often used to prevent mount-

ing marks from appearing on the completed

workpiece.

Headstock: The cast metal box to which the

motor is attached and contains the spindle,

bearings, and electrical components for oper-

ating the lathe.

Index Head: The mechanism that allows the

headstock spindle to be locked at specific

intervals for layout or other auxiliary tasks.

Offset Turning: A turning situation where the cen-

ter of the workpiece is offset at various stages

of the work to produce different shapes.

Outboard Turning: Turning of workpiece with the

headstock situated at the far end of the lathe so

the work done is not over the bed of the lathe.

Roughing Out: Taking stock from square billet to

round blank.

Spindle: This term has two meanings. First, it

refers to the threaded shaft in the headstock

to which the faceplate is attached. Second, it

refers to any work that is spindle-turned.

Spindle-Turning: Work performed where the

grain and length of the workpiece are parallel

to the axis of the bed.

Swing: The capacity of the lathe, measured

by doubling the distance from the bed to the

spindle center.

Tailstock: The metal component at the opposite

end of the bed from the headstock containing a

quill and live or dead centers. It maintains pres-

sure on the spindle-turned workpiece.

Tool Base: The movable metal fixture attached to

the bed upon which the tool rest is fixed. t

Tool Rest: The adjustable metal arm upon which

the tool rests during a turning operation.

Way: One of the metal rails that make up the bed

of the lathe.

Glossary Of Terms

-6-

Model G0632 (Mfg. 4/12+)

The information contained herein is deemed accurate as of 3/19/2015 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 1 OF 3Model G0632

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0632 16" X 42" VARIABLE-SPEED WOOD LATHE

Product Dimensions:

Weight.............................................................................................................................................................. 386 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................... 77-1/16 x 22-1/16 x 47 in.

Footprint (Length x Width)............................................................................................................... 59-7/8 x 17-3/8 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 394 lbs.

Length x Width x Height....................................................................................................................... 61 x 18 x 22 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating....................................................................................................................................... 4.7A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included........................................................................................................................................................... No

Recommended Plug Type..................................................................................................................................... 6-15

Switch Type............................................................................................................................... Sealed Rocker Switch

Inverter Type............................................................................................................................................ Delta VFD-S

Inverter Size......................................................................................................................................................... 1 HP

Motors:

Main

Type........................................................................................................................................... TEFC Induction

Horsepower............................................................................................................................................. 1.5 HP

Phase.................................................................................................................................................... 3-Phase

Amps........................................................................................................................................................... 4.7A

Speed................................................................................................................................................ 1725 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Swing Over Bed......................................................................................................................................... 16 in.

Distance Between Centers........................................................................................................................ 42 in.

Swing Over Tool Rest................................................................................................................................ 12 in.

Swing Over Tool Rest Base................................................................................................................ 11-1/2 in.

No of Spindle Speeds............................................................................................................................ Variable

Spindle Speed Range.............................................................................................................. 100 – 3200 RPM

Floor to Center Height......................................................................................................................... 44-1/2 in.

Headstock Rotation...................................................................................................... 0, 45, 90, 135, 180 deg.

Machine Data Sheet

Model G0632 (Mfg. 4/12+)

-7-

The information contained herein is deemed accurate as of 3/19/2015 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 2 OF 3Model G0632

Spindle Information

Spindle Taper............................................................................................................................................ MT#2

Spindle Thread Size..................................................................................................................... 1-1/4" x 8 TPI

Spindle Thread Direction.................................................................................................................. Right Hand

Spindle Bore......................................................................................................................................... 0.445 in.

Type of Included Spindle Center................................................................................................................. Spur

Indexed Spindle Increments................................................................................................................... 10 deg.

No of Indexes................................................................................................................................................. 12

Tool Rest Information

Tool Rest Width................................................................................................................................... 14-1/8 in.

Tool Rest Post Diameter......................................................................................................................... 25 mm

Tool Rest Post Length......................................................................................................................... 2-9/16 in.

Tool Rest Base Height........................................................................................................................... 2-1/8 in.

Tailstock Information

Tailstock Taper.......................................................................................................................................... MT#2

Type of Included Tailstock Center............................................................................................................... Live

Construction

Bed.......................................................................................................................... Precision-Ground Cast Iron

Frame................................................................................................................................................... Cast Iron

Stand.................................................................................................................................................... Cast Iron

Base..................................................................................................................................................... Cast Iron

Headstock............................................................................................................................................ Cast Iron

Tailstock............................................................................................................................................... Cast Iron

Paint Type/Finish.................................................................................................................................... Enamel

Other Related Information

Bed Width.................................................................................................................................................... 7 in.

Faceplate Size............................................................................................................................................. 6 in.

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................... No

CSA, ETL, or UL Certified/Listed ............................................................................................................................ No

Features:

Electronic Variable Speed Control

Digital Spindle Speed Indicator

30 deg. Direct Indexing Using One Indexing Hole

10 deg. Indexing Using all Three Indexing Holes

Headstock can be Positioned anywhere along the Bed

Tailstock, Headstock, and Tool Rest Support have Lever Action Cam Locks for Quick Positioning

Belt Drive Offers Two Speed Ranges

Spindle Lock Pin

Outboard Spindle Handle

Forward/Reversing Switch

Emergency Stop Switch

Operates a 3-Phase Motor on Single-Phase Power with Inverter

-8-

Model G0632 (Mfg. 4/12+)

Safety

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

Model G0632 (Mfg. 4/12+)

-9-

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to avoid

accidental slips, which could cause loss of work-

piece control.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe

operation. Immediately repair or replace damaged

or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

-10-

Model G0632 (Mfg. 4/12+)

Additional Safety for Wood Lathes

KEEPING GUARDS IN PLACE. Make sure all

guards are in place and that the lathe sits on a

flat, stable surface.

EYE/FACE PROTECTION. Airborne wood dust

and debris can be hazardous to the eyes/face

and may cause allergies or long-term respiratory

health problems. Always wear eye protection or a

face shield when operating the lathe.

RESPIRATORY PROTECTION. Always wear a

respirator when using this machine. Wood dust

may cause allergies or long-term respiratory

health problems.

MOUNTING WORKPIECE. Before starting, be

certain the workpiece has been properly imbed-

ded on the headstock and tailstock centers and

that there is adequate clearance for the full rota-

tion.

ADJUSTING TOOL REST. Adjust tool rest to

provide proper support for the turning tool you

will be using. Test tool rest clearance by rotating

workpiece by hand before turning lathe ON.

TURNING SPEED. Select the correct turning

speed for your work, and allow the lathe to gain

full speed before using.

USING SHARP CHISELS. Keep lathe chisels

properly sharpened and held firmly in position

when turning.

OPERATING DAMAGED LATHE. Never oper-

ate the lathe with damaged or worn parts.

WORKPIECE CONDITION. Always inspect the

condition of your workpiece. DO NOT turn pieces

with knots, splits, and other potentially dangerous

conditions. Make sure joints of glued-up pieces

have high quality bonds and won't fly apart during

operation.

ADJUSTMENTS/MAINTENANCE. Make sure

your wood lathe is turned OFF, disconnected from

its power source, and all moving parts have come

to a complete stop before starting any inspection,

adjustment, or maintenance procedure.

STOPPING LATHE. DO NOT stop the lathe by

using your hand against the workpiece. Allow the

lathe to stop on its own.

AVOIDING ENTANGLEMENT. Keep long hair

and loose clothing articles such as sleeves, belts,

and jewelry items away from the lathe spindle.

FACEPLATE TURNING. When faceplate turning,

make sure the faceplate is securely attached to

the workpiece and it is properly attached to the

spindle. When faceplate turning, use lathe chisels

on the downward spinning side of the workpiece

only.

SANDING/POLISHING. Remove the tool rest

when performing sanding or polishing operations

on the rotating spindle.

MATERIAL REMOVAL RATE. Attempting to

remove too much material at once may cause

workpiece to fly out of the lathe.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

Model G0632 (Mfg. 4/12+)

-11-

Circuit Requirements

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrician or

qualified service personnel in accordance with all

applicable codes and standards.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Full-Load Current Rating at 220V .... 4.7 Amps

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the specified circuit requirements.

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will

be running on the circuit at a time. If machine will

be connected to a shared circuit where multiple

machines may be running at the same time, con-

sult an electrician or qualified service personnel to

ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

Circuit Requirements for 220V

This machine is prewired to operate on a 220V

power supply circuit that has a verified ground and

meets the following requirements:

Nominal Voltage .............................. 220V/240V

Cycle ..........................................................60 Hz

Phase .................................................... 1-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

-12-

Model G0632 (Mfg. 4/12+)

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Extension Cords

We do not recommend using an extension cord

with this machine.

If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which can

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must

be in good condition and contain a ground wire

and matching plug/receptacle. Additionally, it must

meet the following size requirements:

Minimum Gauge Size ...........................16 AWG

Maximum Length (Shorter is Better).......50 ft.

Grounding Requirements

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

Figure 4. Typical 6-15 plug and receptacle.

Grounding Prong

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

For 220V operation: The plug specified under

“

Circuit Requirements for 220V” on the previous

page has a grounding prong that must be attached

to the equipment-grounding wire on the included

power cord. The plug must only be inserted into

a matching receptacle (see following figure) that

is properly installed and grounded in accordance

with all local codes and ordinances.

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power

until instructed later in this manual.

No adapter should be used with the plug. If

plug does not fit the available receptacle, or

if machine must be reconnected for use on

a different type of circuit, the reconnection

must be performed by an electrician or

qualified service personnel, and it must

comply with all local codes and ordinances.

Model G0632 (Mfg. 4/12+)

-13-

SECTION 3: SETUP

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663

for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

Unpacking

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

The following are needed to complete the setup

process, but are not included with your machine.

Description Qty

• Additional People ....................................... 1

• Safety Glasses (for each person) .............. 1

• Cleaner/Degreaser (Page 15) .... As Needed

• Disposable Shop Rags ............... As Needed

• Measuring Tape ......................................... 1

• Wrench 17mm ............................................ 1

• Level ........................................................... 1

Needed for Setup

-14-

Model G0632 (Mfg. 4/12+)

Box Inventory: (Figures 5–7) Qty

A. Lathe Assembly

—Headstock (mounted) ............................. 1

—Tool Rest Base (mounted) ...................... 1

—Tailstock (mounted) ................................ 1

—Face Plate 6" (installed).......................... 1

B. Supporting Legs ......................................... 2

C. Machine Feet .............................................. 4

D. Tool Rest .................................................... 1

E. Spur Center MT#2 ...................................... 1

F. Live Center MT#2 ....................................... 1

G. Hex Wrenches 3, 4, 8mm .....................1 Ea

H. Knockout Tool ............................................ 1

I. Indexing Pin ................................................ 1

J. Hardware (not shown)

—Cap Screws M10-1.5 x 25 ...................... 8

—Lock Washers 10mm .............................. 8

Inventory

Figure 6. Model G0632 inventory B.

Figure 7. Model G0632 inventory C–I.

Figure 5. Model G0632 inventory A.

Inventory

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Model G0632 (Mfg. 4/12+)

-15-

Clean Up

Site Considerations

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. Avo id

using these products

to clean machinery.

Many cleaning solvents

are toxic if inhaled. Only

work in a well-ventilated

area.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

Cleanup

T23692—Orange Power Degreaser

A great product for removing the waxy shipping

grease from your machine during clean up.

Figure 8. T23692 Orange Power Degreaser.

-16-

Model G0632 (Mfg. 4/12+)

Site Considerations

Figure 9. Minimum working clearances.

220V, Single-Phase

* 17

‡ 22

Motor

* Footprint

‡ Minimum Working Clearance

* 60"

‡ 77

Weight Load

Refer to the

Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20%–95% (non-condensing); or

the environment is subject to vibration, shocks,

or bumps.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals, or

other hazards. Make sure to leave enough space

around machine to disconnect power supply or

apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

Model G0632 (Mfg. 4/12+)

-17-

Assembly

To assemble your lathe:

1. Stand the right and left supporting legs up

approximately 47" apart, and get them rea-

sonably aligned, as shown in Figure 11.

The G0632 and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a fork lift to move

heavy items.

Figure 11. Stand legs approximately 47" apart to

prepare for mounting the lathe.

2. Using the help of assistants, carefully lift the

lathe onto the stands and align the mounting

holes.

Note: The headstock end of the lathe is the

heaviest and usually requires two people for

lifting that end.

Although not required, we recommend that you

bolt your new lathe to the floor. Because this

is an optional step and floor materials may

vary, machine feet are included with your lathe.

Generally, you can either bolt your machine to

the floor or mount it on the included machine feet.

Whichever option you choose, we recommend

leveling your machine with a precision level.

Bolting to Concrete Floors

Lag shield anchors with lag bolts and anchor

studs (see Figure 10) are two popular methods

for anchoring an object to a concrete floor. We

suggest you research the many options and meth-

ods for mounting your machine and choose the

best that fits your specific application.

Mounting to Shop

Floor

Mounting to Shop Floor

NOTICE

Anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

Figure 10. Typical fasteners for mounting to

concrete floors.

Anchor Studs

Lag Shield Anchor

and Lag Screw

-18-

Model G0632 (Mfg. 4/12+)

3. Secure the lathe assembly to the supporting

legs with the (8) M10-1.5 x 25 cap screws

and 10mm flat washers (see Figure 12).

Figure 12. Securing lathe assembly to

supporting legs.

4. If you are bolting your lathe to the floor, skip

to Step 7. Otherwise, move the tailstock, tool

rest assembly, and headstock to one end of

the lathe bed (see the OPERATIONS sec-

tion beginning on Page 21 for instructions for

moving these components).

5. Use assistants to lift the light end of the lathe

onto support blocks in preparation for install-

ing the machine feet (see Figure 13).

6. Insert the machine feet into the mounting

holes of the supporting legs, as shown in

Figure 14. Do not tighten the top hex nut yet.

Repeat Steps 5–6 on the other legs.

Figure 14. Machine feet installed.

7. Place a level on the lathe bed and make nec-

essary adjustments so that the bed is level

from side-to-side and front-to-back.

—If you are using the machine feet, adjust

the top and bottom hex nuts on each leg to

level the bed; then tighten the hex nuts to

secure these adjustments.

—If you are bolting your lathe to the floor, use

shims under the legs to level the bed; then

tighten the mounting fasteners.

8. Insert the tool rest into the tool rest base and

tighten the tool rest lock lever (see Figure

15).

Figure 13. Example of supporting one end of

lathe in preparation for installing the machine

feet.

Support Blocks

Note: Use assistants to support and stabilize

the lathe while you install the machine feet.

Figure 15. Tool rest installed on the tool rest

base.

Tool Rest Base

Tool Rest

Lock Lever

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Grizzly G0632 User manual

Brand: Grizzly

Model: G0632

Category: Lathes

Type: User manual

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Lathe G0632

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