Grizzly Lathe G0632 User manual

Category
Lathes
Type
User manual

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
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

MODEL G0632
16" X 42" VARIABLE SPEED
WOOD LATHE
OWNER'S MANUAL
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its
safe use. This responsibility includes but is not limited to proper
installation in a safe environment, personnel training and usage
authorization, proper inspection and maintenance, manual availability
and comprehension, application of safety devices, blade/cutter integ-
rity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
SECTION 5: ACCESSORIES ......................... 33
SECTION 6: MAINTENANCE ......................... 35
 
 
 
 
SECTION 7: SERVICE ................................... 36
 
 
 
 
 
 
 
 
 
 
WARRANTY AND RETURNS ........................ 47
INTRODUCTION ............................................... 2




SECTION 1: SAFETY ....................................... 8
 
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
 
SECTION 3: SETUP ....................................... 12
 
 
 
 
 
 
 
 
 
SECTION 4: OPERATIONS ........................... 18
 
 
 
 
 
 
 
 
 
 
 
 
 
 


INTRODUCTION
Foreword
         
      
         
     
        

      

    
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
      
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        
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Contact Info


model G0632
16" X 42" VARIABle SPeed Wood lAT H e
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
mACHINe dATA
SHeeT
Product Dimensions:
Weight .............................................................................................................................................................386 lbs.
Length/Width/Height ................................................................................................................. 77
1
/
16
x 22
1
/
16
x 47 in.
Foot Print (Length/Width) ......................................................................................................................59
7
/
8
x 17
3
/
8
in.
Shipping Dimensions:
Type .................................................................................................................................................................... Wood
Content ............................................................................................................................................................Machine
Weight ..............................................................................................................................................................441 lbs.
Length/Width/Height ......................................................................................................................61 x 18
1
/
8
x 20
1
/
2
in.
Electrical:
Switch ........................................................................................................................................Sealed Rocker Switch
Switch Voltage ..................................................................................................................................................... 220V
Cord Length ........................................................................................................................................................... 6 ft.
Cord Gauge .................................................................................................................................................. 16 gauge
Recommended Breaker Size ................................................................................................................................. 15A
Plug ............................................................................................................................................................NEMA 6-15
Motor:
Power Requirement ...................................................................................................................... 220V Single-Phase
Type .................................................................................................................................................................... TEFC
Horsepower ....................................................................................................................................................... 1
1
/
2
HP
Voltage .................................................................................................................................................................220V
Phase ............................................................................................. 3-Phase With 220V Single-Phase Power Inverter
Amps .....................................................................................................................................................................4.7A
Speed .......................................................................................................................................................... 1725 RPM
Cycle ...................................................................................................................................................................60 Hz
Number Of Speeds .................................................................................................................................................... 1
Power Transfer ..........................................................................................................................................Ribbed Belt
Bearings ................................................................................................................................ Shielded and Lubricated
Main Specifications:
Operation Information
Swing Over Bed ........................................................................................................................................ 16 in.
Swing Over Tool Rest ............................................................................................................................... 12 in.
Distance Between Centers ....................................................................................................................... 42 in.
Number Of Spindle Speeds .................................................................................................................. Variable
Range Of Spindle Speeds - Low .............................................................................................. 100–1200 RPM
Range Of Spindle Speeds - High ............................................................................................. 250–3200 RPM
Floor To Center Height .......................................................................................................................... 44
1
/
2
in.
Headstock Rotation ...........................................................................................45°, 90°, 135, 180°, 270°, 360°
Machine Data Sheet



Spindle Information
Spindle Type .................................................................................................................................... Right Hand
Spindle Taper ............................................................................................................................................ MT#2
Spindle Size ......................................................................................................................................1
1
/
4
x 8 TPI
Spindle Bore ........................................................................................................................................ 0.445 in.
Spindle Center ............................................................................................................................................Spur
Tailstock Information
Tailstock Taper ......................................................................................................................................... MT#2
Tailstock Center ...........................................................................................................................................Live
Construction Information
Bed ..........................................................................................................................Precision Ground Cast Iron
Stand ....................................................................................................................................................Cast Iron
Base .....................................................................................................................................................Cast Iron
Headstock ............................................................................................................................................Cast Iron
Tailstock ...............................................................................................................................................Cast Iron
Paint .............................................................................................................................................. Powder Coat
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty .............................................................................................................................................................1 Year
Serial Number Location ................................................................................................................... Machine ID Label
Assembly Time ...........................................................................................................................................30 minutes
Features:
Electronic variable speed control with digital spindle speed indicator.
Extreme spindle torque in low speed range of 100–1200 RPM with a high speed range of 250–3200 RPM.
Headstock can be rotated 360° and positioned anywhere along the bed.
Three phase motor with belt drive.
Accessories Included:
Spur center
Cup live center
Knock-out tool
Indexing pin
Tool rest
6 inch face plate
Hex wrenches


Figure 1. 
A. 
B. 
C. 
D. 
E. 
F. 
G. 
H. 
I. 
J. 
K. 
L. 
M. 
Identification
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
Figure 2.
A. 
B. 
C. 
D. 
E. 
F. 
G. 
H. 
I. 
J. 
K. 
L. 
M. 


Figure3
A. Front Belt Access Panel

B. RPM Readout
C. Emergency Stop Button

D. REV/FWD Switch
E. Variable Speed Dial

NOTICE
The frequency inverter controls on the rear
of the headstock have no effect on the oper-
ation of the lathe. Opening the frequency
inverter will void the lathe warranty and
could seriously damage the lathe. DO NOT
open the case of the frequency inverter.


4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing loss.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry that can catch in moving parts.
Wear protective hair covering to contain
long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ ENTIRE MANUAL BEFORE
STARTING. Operating machine before
reading the manual greatly increases the
risk of injury.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses —they are
NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Most types of dust (wood, metal, etc.) can
cause severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY



7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN/VISITORS AWAY.
Keep all children and visitors away from
machinery. When machine is not in use,
disconnect it from power, lock it out, or
disable the switch to make it difficult for
unauthorized people to start the machine.
9. UNATTENDED OPERATION. Leaving
machine unattended while its running
greatly increases the risk of an accident or
property damage. Turn machine Off and
allow all moving parts to come to a com-
plete stop before walking away.
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
11. KEEP WORK AREA CLEAN AND WELL
LIGHTED. Clutter and dark shadows may
cause accidents.
12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
Grounded cords minimize shock hazards.
Operating machine on an incorrect size of
circuit increases risk of fire.
13.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in
OFF
position before reconnecting.
14. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
TOOLS. Make a habit of never leaving
chuck keys or other adjustment tools in/on
the machine—especially near spindles!
17. DAMAGED MACHINERY. Check for bind-
ing or misaligned parts, broken parts,
loose bolts, other conditions that may
impair machine operation. Always repair or
replace damaged parts before operation.
18. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
19. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
20. DO NOT OVERREACH. Maintain stability
and balance at all times when operating
machine.
21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
22. STABLE MACHINE. Machines that move
during operations greatly increase the
risk of injury and loss of control. Verify
machines are stable/secure and mobile
bases (if used) are locked before starting.
23. CERTAIN DUST MAY BE HAzARDOUS
to the respiratory systems of people and
animals, especially fine dust. Be aware of
the type of dust you are exposed to and
always wear a respirator designed to filter
that type of dust.
24. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Technical
Support Department at (570) 546-9663.


Additional Safety for Wood Lathes
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this lathe. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this lathe with
respect and caution to lessen the possibility
of operator injury. If normal safety precau-
tions are overlooked or ignored, serious
personal injury may occur.
1. KEEPING GUARDS IN PLACE. 
     

2. EYE/FACE PROTECTION.  


3. RESPIRATORY PROTECTION. 

      

4. MOUNTING WORKPIECE. 

  
      

5. ADJUSTING TOOL REST. 
      


ON
6. TURNING SPEED.



7. USING SHARP CHISELS.  


8. OPERATING DAMAGED LATHE. 
      

9. WORKPIECE CONDITION. 
      
      
   
      
       

10. ADJUSTMENTS/MAINTENANCE. 
      OFF 
   



11. STOPPING LATHE.    
  


12. AVOIDING ENTANGLEMENT.  
      


13. FACEPLATE TURNING.  




SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the setup pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
220V Single-Phase
Plug/Receptacle Type

Grounding
       



      


Amperage Draw
      

 
Circuit Requirements
      
      



       
      
     
       If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.

Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
Extension Cords






    

       

 


Figure 4.


Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
      
       

Description Qty
  
 
 
 
 
  
  
Items Needed for
Setup

   SETUP   

     
       
       
please immediately call Customer Service at
(570) 546-9663for advice.

       
Otherwise, filing a freight claim can be difficult.


Unpacking
The G0632 and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a fork lift to move
heavy items.


Inventory
        
 

Inventory: (Figures 5–7) Qty
A. 




B. 
C. 
D. 
E. 
F. 
G. 
H. 
I. 
J. 


       



NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed. Check mount-
ing locations before assuming that any
items from the inventory list are missing.
Inventory
Figure 6.
Figure 7.
Figure 5.


Floor Load
Machine Data Sheet Page 3 
      
     
     

Placement Location
   



Figure 8

Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
Site Considerations
220V, Single-Phase
* 60"
‡ 77-1/4"
* 17-3/8"
‡ 22-1/16"
Motor
* Footprint
‡ Minimum Working Clearance
Figure 8.
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
Figure9

NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
       
        
     


       
   

Bolting to Concrete Floors
       
 Figure 9     




Mounting to Shop
Floor
Mounting to Shop Floor


       

       
     

   For optimum performance
from your machine, clean all moving parts or
sliding contact surfaces.  


     

Clean Up
Figure 10. 
G7895—Grizzly Citrus Degreaser
      


Gasoline and petroleum
products have low flash
points and can explode or
cause fire if used to clean
machinery. DO NOT use
these products to clean
the machinery.
Many cleaning solvents are
toxic if inhaled. Minimize
your risk by only using
these products in a well
ventilated area.

Assembly
To assemble your lathe:
1.        
      
Figure 11
The G0632 and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a fork lift to move
heavy items.
Figure 11.

2. 


Note: The headstock end of the lathe is the
heaviest and usually requires two people for
lifting that end.


3. 
        
Figure 12
Figure 12.

4. 
Step 7

     OPERATIONS 
Page 18

5. 

Figure 13
6.       
       
Figure 14
Steps 5–6
Figure 14.
7. 
       

       






8. 
       Figure
15
Figure 13.



Note: Use assistants to support and stabilize
the lathe while you install the machine feet.
Figure 15.







Before starting the lathe, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
Test Run
       
        


        

        

     
TroubleshootingPage 36
        

5. 

    
   


     
    


6.       
      

7.     


      
    
Test Run

      
    
    
    

     
    

To test run your lathe:
1. 


2. 

3. 
T
W
I
S
T
Twist Button
Counterclockwise
To Reset
Switch...
Figure 16.

4. 
        

Figure 16


Loose hair and clothing
could get caught in the
lathe and cause serious
personal injury. Keep
loose clothing and long
hair away from moving
parts of lathe.
Operation Safety
SECTION 4: OPERATIONS
NOTICE
If you have never used a wood lathe before,
WE STRONGLY RECOMMEND that you
read books, trade magazines, or get for-
mal training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
Adjusting Headstock
      

To position the headstock along the length of
the lathe bed:
1.     

2.      
Figure 17
Figure 17.
3. 


Note: The large clamping hex nut under-
neath the headstock will require occasional
adjusting to ensure proper clamping pressure
of the headstock to the bed. Turn this hex nut
in small increments to fine tune the clamping
pressure as needed.

Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear a face shield and
respirator when operating this machine.
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Grizzly Lathe G0632 User manual

Category
Lathes
Type
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