Kettler Bicycle 8142, 8142 User manual

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Team Trike
Assembly Instructions
for 8142 Models
KETTLER® International Inc · 1355 London Bridge Road · Virginia Beach, Virginia 23453 · USA
www.kettlerusa.com
Tools required for adult assembly
Readtheseinstructionscarefullybeforeassemblingtheproductorusingitforthefirsttime. They
containimportantinformationforyoursafetyandforthecorrectuseandmaintenanceofthis
product.Keeptheinstructionsinasafeplaceforinformationorfororderingspare parts.
WARNING–*TOAVOIDSERIOUSINJURY*Adultsupervisionrequired.Neveruse
nearsteps,slopes,driveways,hills,roadways,alleys,orswimmingpoolareas.Always
wearshoes.Neverusenearmotorvehicles.Neverallowmorethanonerider.Theuseof
protectivegearandsafetyhelmetishighlyrecommended.Ridersshouldalwaysweara
properlyfittedhelmetthatcomplieswithConsumerProductSafetyCommission(CPSC)
Standard16CFR1203.Adultassemblyrequired.
Caution!AdultAssemblyRequired.Thispackagecontainssmallparts.
Keepawayfromchildrenuntilassembled.
Thisproducthasbeendesignedinaccordancewiththe lateststandardsofsafetyandsubjectedto
constantqualitymonitoring.Thedatagainedfromthisqualityprocessisthenincorporatedinthe
developmentofourproducts.Forthisreason,wereservetherighttomakechangesindesignand
technologyinordertoofferourcust
omersproductsofthehigheststandardofqualityatalltimes.
Foryoursafety
Thistricycleshouldbeusedforitsintendedpurposeonly,i.e.one(1)childonly.Itshould
notbeusedinanyotherway,asthismaybedangerous.Themanufacturercannotbeheld
liablefordamageorinjurycausedbyincorrectuse.
Thisproductisatoyandisnotsuitableforuseintrafficoronpublicroads.
Alwayskeepawatchfuleyeonyourchildinordertoavoidrisksbythoughtlessandhastymove‐
ments.
Pleasecareforthefactthatthetricycleisonlyusedonsafeground.
Thisproductissuitableforchildre
nbetween18months‐4yearsandlessthan50lbs.Excessive
weightmaycauseahazardousorunstablecondition.
Thetricycleisanunlightedplayimplement.Itsuseinthedarkisdangerous.
Thistricycleisdesignedonlyforprivateuse(nocommercialorpublicuse).
Incaseofasuddenand/orstrongturnofthehandlebarthetricyclecouldbecausedtotip.
Dangerofinjuries!
Thetricyclemustnotbeconnectedwithothervehicles,sportsorsimilardevicesandnotbe
driven/pulledbythem.Neversubjectyourchildonthetricycletospeeds
exceedingwalking
pace!
Damagedcomponentsmayendangerthesafetyofyourchildorshortenthelifespanofthepro‐
duct.Inspectitatregularintervalstoensurethatnoneofthecomponentsaredamagedand
thatnoneoftheboltsorotherjointshaveworkedloose.
Replacewornordamagedpartsimmediatelyandensurethatthe productisnotusedagainuntil
2

thishasbeendone.Ifanypartsrequirereplacement,useonlyoriginalsparesmanufactured
byKETTLER®.
UseoftheToy
Ensurethatthetricycleisnotuseduntilithasbeenproperlyassembledandcheckedbyan
adultperson.
Incaseoftricycleswithoutafreewheelconsiderthefactthatthepedalswillrotateevenwhen
thetricycleispushed.
Donottransportanyobjectsonthetricycle.
Alwaysadjusttheuseofthetricycletotheconditionsencountered.
Tricyclesdonotpossessacontinuouslyeffectivebrakesystem.Therefore,safeguardthetricycle
againstrollingawaywhenparkingit.Neverparkthetricycleunattendedwithachildonit!
Neverdrawthetricyclebehindyouaslongasachildisseatedonit.
Instructyourchildhowtousethevehiclecorrectlyanddrawattentiontopossiblesourcesof

danger.
Althoughdangeroussituationsareunlikelytooccuriftheproductisusedcorrectly,childrenatplay
should,ifpossible,besupervised.
Ple
asebearinmindthatthereisalwaysadangerofchildreninjuringthemselveswhileusing
swings,climbingframes,toyvehiclesorsimilarequipment.
Whenchildrenareatplay,situationsmayarisewhichcannotbepredictedbythemanufacturer
andforwhichhecannotbeheldresponsible.
Beforeuse,alwaysche
ckallscrewsandpluginconnectionsaswellasrespectivesafetydevices
fitcorrectly.
Neverusecorrosiveorabrasivesubstancestocleanthetricycle.Neverusesubstanceswhichmay
causepollutionoftheenvironment.
Formodelswithpushbars:Alwaysensurethatthepushbarfitscorrectlyintheadaptor,and
locks.Donothanganyweightsonthebar!Thevehiclemaytipover,andyourchildmaybehurt.
Thepushbarisintendedforadultuseonly,donotpassresponsibilityforchildrenontoother
children.Forfreeplaytimetakethepushbaroffforsafetyreasons.
Formodelswithpneumatictir
es:Duetothenatureofmaterialsusedinpneumatictires,itisnot
recommendedfortheproducttobeleftinanyoneplacefortoolongwheresolventsorother
chemicals,i.e.oil,maylie.Thismayresultinachemicalreaction,whichcouldcausethetiresto
markthesurfacesuchasavinylflooring.Ifindoubtputsomethingunderneaththewheelsto
coverthefloor.Ensurethatairpressureinthetiresiscorrect;ifairpressureistoolowthis
increaseswear,andmakesridingthetricyclemoredifficult!
Lubricatethebearingsleevesofthewheelsandthehandlebarswithafewdropsofoileverytwo
orthreemonths.
Assemblyofthetoyvehicle
Pleaseensurethatthevehiclewillonlybeusedforplayingwhenassemblyhasbeencarriedout
correctly,andchecked,byanadult.
Thetricyclemustbeassembledcarefullybyanadultperson.Studytheassemblyinstructions
carefullybeforebeginningwork.Assemblethevehicleintheexactsequenceshown
bythe
lettersinthediagrams.Thisisessentialforthesafefunctionanduseofthetricycle.
3
Pleasenotethatthereisalwaysadangerofinjurywhenworkingwithtoolsordoingmanual
work.Thereforepleasebecarefulwhenassemblingthisproduct.
Ensurethatyourworkingareaisfreeofpossiblesourcesofdanger,forexampledon’tleaveany
toolslyingaround.Alwaysdisposepackagingma
terialinsuchawaythatitmaynotcauseany
danger.Thereisalwaysariskofsuffocationifchildrenplaywithplasticbags!
Boltallthepartstogetherlooselyatfirst,andcheckthattheyhavebeenassembledcorrectly.
Tightenthelocknutsbyhanduntilresistanceisfelt,thenusewrenchtofinallytightennuts
completelyagainstresistance(lockingdevice).Thencheckthatallscrewconnectionshavebeen
tightenedfirmly.Attention:oncelocknutshavebeenunscrewedtheynolongerfunction
correctly(thelockingdeviceisdestroyed),andmustbereplaced.
Whenassemblingplasticgrips:Thegri
pscanbepushedontothehandlebarsmoreeasilyifthey
arefirstsoakedinwarmwater.
Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,
ifnecessary.
Fortechnicalreasons,wereservetherighttocarryoutpreliminaryassemblywork(e.g.addition
oftubingplugs).
Listofsparepartspage1011
Whenorderingspareparts,alwaysstatethefullarticlenumber,positionnumber,thequantity
required.
Exampleorder:Model#8142LSU/positionno.#1/1piece
Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,if
necessary.Goodsmayonlybereturnedafterprior
arrangementandin(internal)packaging,which
issafefortransportation,intheoriginalboxifpossible.
Itisimportanttoprovideadetaileddefectdescription/damagereport!Important:sparepart
pricesdonotincludefasteningmaterial;iffasteningmaterial(bolts,nuts,washersetc.)isrequired,
thisshouldbeclearlystatedontheorderbyaddingthewords„withfasteningmaterial“.
WasteDisposal
KETTLERproductsarerecyclable.Attheendofitsusefullifepleasedisposeofthisarticlecorrectly
andsafely(localrefusesites).
4
THEREARENOWARRANTIES,EXPRESSEDORIMPLIED,MADEBYEITHERTHEDISTRIBUTORORTHE
MANUFACTURERONKETTLER®PRODUCTS,EXCEPTTHEMANUFACTURER’SLIMITEDWARRANTY
AGAINSTDEFECTSINMATERIALSETOUTBELOW:
ThisKETTLER®LimitedWarrantyappliestoproductssoldthroughtheKETTLER®AuthorizedDealer
Networktotheoriginalretailpurchaserandauthenticatedbyproofofpurchasefromaretailer
locatedintheUnitedStates.Anyshipmentsmadeunderthiswarrantywillbeshippedtothe
UnitedStatesonly.AnyshipmentoutsideoftheUnitedStateswillbeatthesolecostofthe
customer.ThisKETTLER®LimitedWarrantyisamanufacturer’swarrantyandisnotchange
dor
modifiedbyadditionalwarrantiesextendedbyindividualretailersatthepointofsale.
Manufacturerwarrantsthisproducttobefreefromdefectsinmaterialatthetimeofthe
product’stenderofdeliveryforaperiodof90daysforresidentialuse.ThisLimitedWarrantyisnot
transferableanddoesnotcovernormalwearandtear(including,butnotlimitedto,damageand
weartotires,powershocks,drivebeltsandothernondurableparts).Theliabilityofthe
manufacturerunderthisLimitedWarrantyshallnotincludeanyliabilityfordirect,indirect,or
consequentialdamagesresultingfromthedef
ect.ThisLimitedWarrantyisvoidiftheproductis
damagedbyaccident,unreasonableuse,improperservice,failuretofollowinstructionsprovided,
modificationfromitsoriginalstate,orothercausesdeterminednotarisingoutofdefectsin
material.
Thiswarrantygivesyouspecificlegalrights.Shouldthisproductbecomedefectiveduetomaterial
with
inthewarrantyperiod,contactKETTLER®Parts&ServiceDept.byphoneat866.804.0440,fax
at757.563.9273,oremailat[email protected].
THISLIMITEDWARRANTYISEXPRESSLYINLIEUOFANYOTHERWARRANTIES,EXPRESSEDOR
IMPLIED,INCLUDINGANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE
,ANDOFANYOTHEROBLIGATIONSORLIABILITYONTHEPARTOFTHE
MANUFACTURER.KETTLER®NEITHERASSUMESNORAUTHORIZESANYOTHERPERSONTO
ASSUMEFORITANYOTHERLIABILITYINCONNECTIONWITHSUCHPRODUCTS.
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1
1
1
1
1
4
7
2
1
2
1
1
1
1
M6
M5
ø11 (M5)
M5x15
M6x25
M5x10
2
M5x37
1
1
2
ø14 (M5)
1
ø12 (M6)
1
M5x16
1
ø5x15,5
Checklist
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2
1
AAC EE
B
A
C
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3
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ACTUAL SIZEACTUAL SIZE
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4
5
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ACTUAL SIZEACTUAL SIZE
ACTUAL SIZEACTUAL SIZE
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20
9
2
17
11
18
4
14
6
15
3
10
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5 716
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Spare parts drawing
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Spare parts list
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sop
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1
1
emarf tnor
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2
1
emarf rae
3
1
krof leehw
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4
1
leehw tnor
r
5
2
leehw rae
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6
2
revoc leehw tnor
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7
2
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8
1
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9
1
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01
1
gnihsub rabeldnah
11
1
pmalc c
21
2
pirg citsalp
31
2
gniraeb leehw tnorf
41
2
revoc pac buh
51
1
etalptoof
61
1
gulp
71
2
ladep citsalp
81
1
gab erawdrah
91
1
hsub ediug
02
1
gnirevoc
12
2
gninetsaf leehw raer
22
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©2010KETTLER®.Allrightsreserved.Nopartofthismanualmaybereproduced,storedinaretrieval
system,ortransmittedinanyform,orbyanymeans,suchaselectronic,mechanical,photocopyingor
otherwise,
withoutthepriorwri
ttenpermissionofKETTLER®.USpatentnumbers6,799,772and
7,300,066.Otherpatentspending.
docu05/17/10
/