Toro Z Master Professional 5000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual
FormNo.3400-935RevB
ZMaster
®
Professional5000
SeriesRidingMower
with60inor72inTURBOFORCE
®
Side
DischargeMower
ModelNo.74933—SerialNo.316000001andUp
ModelNo.74934—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3400-935*B
ThissparkignitionsystemcomplieswithCanadian
ICES-002
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdeî‚¿nedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofî‚¿re.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterial,
accessoryinformation,helpî‚¿ndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiî‚¿esthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiî‚¿espotentialhazardsandhas
safetymessagesidentiî‚¿edbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SlopeIndicator...................................................6
SafetyandInstructionalDecals..........................7
ProductOverview...................................................14
Controls...........................................................14
Speciî‚¿cations..................................................16
Operation................................................................17
AddingFuel......................................................17
CheckingtheEngine-OilLevel..........................19
BreakinginaNewMachine..............................19
UsingtheRollover-ProtectionSystem
(ROPS).........................................................20
ThinkSafetyFirst..............................................21
OperatingtheParkingBrake.............................21
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................22
OperatingtheThrottle.......................................22
OperatingtheIgnitionSwitch............................22
StartingandShuttingOfftheEngine.................22
UsingtheSafety-InterlockSystem....................24
DrivingForwardorBackward............................25
StoppingtheMachine.......................................26
AdjustingtheHeight-of-Cut...............................26
AdjustingtheAnti-ScalpRollers........................27
AdjustingtheFlowBafeCamLocks................28
PositioningtheFlowBafe................................28
PositioningtheSeat..........................................29
UnlatchingtheSeat..........................................29
ChangingtheSeatSuspension.........................30
UsingtheDrive-Wheel-ReleaseValves............30
UsingtheSideDischarge.................................31
TransportingtheMachine.................................31
LoadingtheMachine........................................32
OperatingTips.................................................34
Maintenance...........................................................35
RecommendedMaintenanceSchedule(s)...........35
Lubrication..........................................................36
GreasingandLubrication..................................36
GreasingtheMower.........................................36
LubricatingtheCasterWheelHubs...................37
EngineMaintenance...........................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................39
ServicingtheSparkPlug...................................42
CheckingSparkArrester...................................44
FuelSystemMaintenance...................................44
InspectingtheLPGSystem..............................44
ServicingtheElectronicFuelInjection
System..........................................................45
ElectricalSystemMaintenance...........................46
ServicingtheBattery.........................................46
ServicingtheFuses..........................................47
Jump-StartingtheMachine...............................47
DriveSystemMaintenance..................................49
CheckingtheSeatBelt.....................................49
CheckingtheKnobsontheRollover
ProtectionSystem(ROPS)...........................49
AdjustingtheTracking......................................50
CheckingtheTirePressure...............................50
CheckingtheWheelLugNuts...........................51
CheckingtheWheelHubSlottedNut................51
AdjustingtheCasterPivotBearing....................51
UsingtheClutchShim......................................52
CoolingSystemMaintenance..............................54
CleaningtheEngineScreenandEngineOil
Cooler...........................................................54
CleaningtheEngineCoolingFinsand
Shrouds........................................................54
CheckandCleantheHydraulicUnit
Shrouds........................................................55
BrakeMaintenance.............................................55
AdjustingtheParkingBrake..............................55
BeltMaintenance................................................56
InspectingtheBelts..........................................56
ReplacingtheMowerBelt.................................56
ReplacingtheHydraulicPumpDrive
Belt................................................................57
ControlsSystemMaintenance.............................58
AdjustingtheControlHandlePosition...............58
AdjustingtheMotion-ControlLinkage...............59
AdjustingtheMotion-ControlDamper...............60
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................60
HydraulicSystemMaintenance...........................61
ServicingtheHydraulicSystem........................61
MowerDeckMaintenance....................................63
LevelingtheMowerDeck..................................63
ServicingtheCuttingBlades.............................64
RemovingtheMowerDeck...............................67
ReplacingtheGrassDeector..........................68
Cleaning..............................................................68
CleaningtheMowerDeck.................................68
DisposingofWaste...........................................68
Storage...................................................................69
CleaningandStoringtheMachine....................69
Troubleshooting......................................................70
Schematics.............................................................72
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotential
forinjury,complywiththesesafetyinstructions,
andpayattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructions
mayresultinpersonalinjuryordeath.
Thismachinewasmanufacturedaccordingtothe
appropriateregulatorystandardsineffectatthetime
ofmanufacture.Modifyingthismachineinanyway
maycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthisOperator’s
Manual.Modiî‚¿cationstothismachineshouldonly
bemadebyeitherthemanufactureroranAuthorized
ToroDealer.
Thisproductiscapableofamputatinghandsandfeet.
Followallsafetyinstructionstoavoidseriousinjury
ordeath.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamage
toproperty.
Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmerican
NationalStandardsInstitutecertiî‚¿cationwillcause
noncomplianceofthismachine.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
B71.4-2012.
Training
•ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readorunderstandtheinformationitistheowner's
responsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeopleor
damagetoproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludingsubstantial
slip-resistantfootwear,safetyglasses,andhearing
protection.Tielonghairbackanddonotwear
jewelry.
•Inspecttheareawheretheequipmentistobe
usedandremoveallobjectssuchasrocks,toys,
andwirewhichcanbethrownbythemachine.
•Checkthatoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyare
functioningproperly.
Operation
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfrom
holesandhiddenhazards.
•Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingtheengine.Onlystart
theenginefromtheoperator'sposition.
•Besureofyourtractionwhileusingthismachine,
especiallywhenbackingup.Walk;donotrun.
Neveroperateonwetgrass.Reducedfooting
couldcauseslipping.
•Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf
conditionscanaffectthestabilityofthemachine.
Usecautionwhileoperatingneardrop-offs.
•Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
•Neverraisedeckwiththebladesrunning.
•NeveroperatewiththePTOshieldorotherguards
notsecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioning
properly.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,disengagedrives,engage
theparkingbrake(ifprovided),andshutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreason,includingemptyingthecatchersor
uncloggingthechute.
•Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunit.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
4
•Nevercarrypassengersonthemachine.
•Keeppetsandbystandersaway.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopblades
ifnotmowing.
•Beawareofthemowerdischargedirectionand
donotpointitatanyone.
•Donotoperatethemowerwhileill,tired,orunder
theinuenceofalcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Rollover-ProtectionSystem
(ROPS)
•TheROPSisanintegralandeffectivesafety
device.KeepafoldingROPSintheraised
andlockedpositionandusetheseatbeltwhen
operatingthemachine.
•LowerafoldingROPStemporarilyonlywhen
absolutelynecessary.Donotweartheseatbelt
whenfoldeddown.
•Beawarethereisnorolloverprotectionwhena
foldedROPSisinthedownposition.
•Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
•Checktheareatobemowedandneverfolddown
afoldingROPSinareaswherethereareslopes,
dropoffsorwater.
•Checkcarefullyforoverheadclearances(i.e.,
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
•KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
•ReplaceadamagedROPS.Donotrepairor
revise.
•DonotremovetheROPS.
•AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
MaintenanceandStorage
•Disengagedrives,settheparkingbrake,Shut
offtheengineandremovethekeyordisconnect
thespark-plugwire.Waitforallmovementto
stopbeforeadjusting,cleaningorrepairingthe
machine.
•Cleangrassanddebrisfromthecuttingunit,the
drives,themufers,andtheenginetohelpprevent
res.Cleanupoil,fuel,orhydraulicuidspills.
•Lettheenginecoolbeforestoringanddonotstore
nearame.
•Shutoffthefuelwhilestoringortransporting.Do
notstorefuelnearames.
•Parkthemachineonlevelground.Settheparking
brake.Neverallowuntrainedpersonneltoservice
themachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatteryorthespark-plugwire
beforemakinganyrepairs.Disconnectthe
negativeterminalî‚¿rstandthepositivelast.
Connectthepositiveî‚¿rstandnegativelast.
•Usecarewhencheckingtheblades.Wrapthe
blade(s)orwearthickly-paddedgloves,anduse
cautionwhenservicingthem.Onlyreplaceblades.
Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Tobestprotectyourinvestmentandmaintain
optimalperformanceofyourToroequipment,count
onTorogenuineparts.Whenitcomestoreliability,
Torodeliversreplacementpartsdesignedtothe
exactengineeringspeciî‚¿cationsofourequipment.
Forpeaceofmind,insistonTorogenuineparts.
Hauling
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usefull-widthrampsforloadingthemachineinto
atrailerortruck.
•Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
5
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotweartheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2067
110-2067
7
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiî‚¿edasapartfromtheoriginal
machinemanufacturer.
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
decal115-7445
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
decal116-3446
116-3446
1.Battery4.Parkingbrake
2.Hourmeter5.Neutral
3.PTO6.Operator-presenceswitch
8
decal116-4858
116-4858
decal116-8726
116-8726
1.ReadtheOperator’sManualforrecommendedhydrouid.
decal117-0346
117-0346
1.Fuel-leakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drill,ormodify
therollbarinanyway.
decal117-3848
117-3848
1.Thrown-objecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrown-objecthazard,mower—donotoperatethemachine
withoutdeector,dischargecover,orgrass-collection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal121-7586
121–7586
1.Fast
3.Slow
2.Variable-speedcontrol
4.Powertakeoff(PTO)
decal126-2055
126-2055
1.Wheel-lug-nuttorque129N∙m(95ft-lb)(4x)
2.Wheel-hub-nuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore
performinganymaintenance,checktorqueafterî‚¿rst100
hoursthenevery500hoursthereafter.
9
decal126-3275
126-3275
1.Danger-LPGfuelisextremelyammableandvaporsare
explosive.
2.ReadtheOperator’smanual.ConsultNFPA58:Liqueed
PetroleumGasCodeforadditionalsafetyinformation.
3.Donotsmokeorreplacetank(s)aroundsourcesoffuel
ignition.
4.Donotattempttorepairormodifythetankorits
components.Contacttrainedandqualiî‚¿edperson.
UseonlyLPGtank(s)approvedbytheLPGSystem
manufacturer.
5.Closefuelvalvewhenmowerisnotinuse,instorage,or
transporting.
6.AvoidcontactwithLPGfuel.Escapingvaporsandliquids
freezesskinoncontact.
decal126-4398
126-4398
1.ReadtheOperator’s
Manual
3.Unlock
2.Lock
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
performingmaintenance
orservicingthemachine.
2.Height-of-cut
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
10
decal126-3277
126-3277
1.IMPORTANT:Useonlyreplacementtank(s)thatarefreeof
dentsordamage.Matchsizeandtyperequiredontank
speciî‚¿cationdecal.
7.Removetheemptytank(s).Checkthevalveandî‚¿ttingsfor
debrisordamagedO-rings.
2.Stopthemachineonalevelsurface,disengagethePTO,
andengagetheparkingbrake.
8.Installfullreplacementtank(s)byaligningthecenterholeon
thetankcollaroverthemountingtab/indexpin.
3.Closethefuelvalve(s)onthetanksbyrotatingclockwise,
continuetoruntheengine.
9.Latchthebracket(s)andensurethatthetank(s)issecurely
fastenedtothemower.
4.Whentheenginestops,removethekey.
10.Connectthefuelhose(s).
5.DisconnecttheLPGfuelhose(s).11.Slowlyopenthefuelvalve(s)counterclockwisetoequalize
thepressure.Checkforleaks.
6.Unlatchthecylinderbracket(s).
decal126-4553
126-4553
11
decal125-9383
125–9383
1.Checkthehydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating
themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming
maintenance.
12
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
13
ProductOverview
g027420
Figure4
1.Height-of-cutdecklift
pedal
6.LPG-fueltank
2.Transportlock7.Rollbar
3.Parking-brakelever8.Motion-controllevers
4.Controls9.Casterwheel
5.Seatbelt
10.Mowerdeck
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g013112
Figure5
1.PTOswitch
4.Hour
meter/safety-interlock
display
2.Throttlecontrol5.Ignitionswitch
3.Malfunction-indicatorlight
(MIL)
6.Fuses
Battery-IndicatorLight
IftheignitionkeyisturnedtotheONpositionforafew
seconds,thebatteryvoltageisdisplayedinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
g013439
Figure6
1.Batterylight
3.Safety-interlocksymbols
2.Hourmeter
14
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).
FuelGauge
LocatedontheLPG-fueltank.
ThisgaugemonitorstheamountofliquidLPGinthe
fueltank.
SafetyPressure-ReliefValve
ThereliefvalveislocatedontheLPG-fueltank(Figure
7).
Thesafetypressure-reliefvalverelievestheexcess
pressureintheLPGtank.
Important:Thisvalvehasaprotective-plastic
capthatshouldneverberemoved.Ifthecapis
damagedormissing,contacttrainedandqualiî‚¿ed
personnelimmediately.
LPGCylinderBrackets
Thebracketsarelocatedontheenginedeck.
TheLPG-cylinderbracketsareusedtofastenthe
removableLPGtanktothemower.
Safety-InterlockIndicators
Thesymbolsonthehourmeterindicatewithablack
trianglethattheinterlockcomponentisinthecorrect
position(Figure6).
ThrottleControl
ThethrottlecontrolisvariablebetweentheFASTand
SLOWpositions.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengage
theelectricclutchanddrivethemowerblades.Pull
theswitchuptoengagethebladesandrelease.T o
disengagetheblades,pushtheblade-controlswitch
(PTO)downormoveamotion-controlleverintothe
NEUTRAL-LOCKposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
threepositions:START,RUN,andOFF.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethe
machineforward,reverse,andturneitherdirection.
Neutral-LockPosition
TheNEUTRAL-LOCKpositionisusedwiththe
safety-interlocksystemtoengageandtodetermine
NEUTRALposition.
Fuel-ShutoffValve
ClosetheLPG-shutoffvalveonthecylindertankwhen
transportingorstoringthemower.
ElectronicControlUnit
MalfunctionIndicatorLight
Theelectronic-controlunit(ECU)continuously
monitorstheoperationoftheEFIsystem.
Ifaproblemorfaultwithinthesystemisdetected,the
malfunction-indicatorlight(MIL)isilluminated.
TheMIListheredlightlocatedintherightconsole
panel.
OncetheMILilluminates,initialtroubleshooting
checksshouldbemade.RefertotheMILsection
underT oubleshooting.
Ifthesechecksdonotcorrecttheproblem,further
diagnosisandservicingbyanAuthorizedService
Dealerisnecessary.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
15
Speciî‚¿cations
Note:Speciî‚¿cationsanddesignaresubjectto
changewithoutnotice.
Width
60-inchDeck72-inchDeck
WithoutDeck
134.6cm(53.0
inches)
150.1cm(59.1
inches)
DeectorUp156.8cm(61.7
inches)
187cm(73.6
inches)
DeectorDown192.2cm(75.7
inches)
222.4cm(87.6
inches)
Length
60-inchDeck72-inchDeck
RollBar-Up
211.1cm(83.1
inches)
218.7cm(86.1
inches)
RollBar-Down
215.4cm(84.8
inches)
223.0cm(87.8
inches)
Height
RollBar-UpRollBar-Down
179.1cm(70.5inches)118.9cm(46.8inches)
Weight
ModelWeight
60-inchDeck
593kg(1,307lb)
72-inchDeck
774kg(1707lb)
TankTypeandReî‚¿lling
Note:TheLPGtankusedonthismowerisaspecial
tankwithinternalbafesdesignedforthisapplication.
•HorizontalT ankSpecications:
–TankMaterial:Aluminum
–Capacity:43.5lb
–Disconnectcoupling:LefthandACME
threaded
–FuelWithdrawal:Vapor
–FuelShutoffValve:Rotateclockwisetoclose.
–Typeoffuel:HD5gradepropane
•Newtanksmustbeproperlylledbytrainedand
qualiî‚¿edpersonnel.
•OnlyusetanksrecommendedbyT oro.Failureto
dosowillresultinimproperoperationofthefuel
system.
Important:Usingaliquid-withdrawaltankwill
resultinicingorfreezingoftheLPGregulator
andpreventtheenginefromoperating.Thismay
alsoresultinpermanentfuel-systemdamageand
thereleaseofhighly-ammable-propaneliquidor
vapor.
16
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
LPG(liqueî‚¿ed-petroleumgas)ismorecommonly
calledpropane.LPGisaliquidfuelthatisstored
inatankunderpressure.Beforetheliquidleaves
thetank,itisconvertedintoavapor.SinceLPGis
storedasbothliquidandgas,itmayleakfromjoints
orconnectionsthatarenotsealedproperly.LPG
becomesammablewhenitismixedwithair.
TheLPGinformationinthisOperator'sManualis
providedonlyasaguide.ConsulttheNFPA58:
Liqueî‚¿edPetroleumGasCode,2008Editionfor
additionalsafetyinformation.ThisNationalFire
ProtectionAssociation(NFPA)codepertainstothe
handling,storing,transporting,andusageofLPG.
Typeoffuel:HD5gradepropane
CAUTION
Usingoverî‚¿lledtanksmayresultin
thereleaseofhighlyconcentratedand
extremely-ammable-liquidpropane.Referto
theAddingFuel(page17)section.
Neverusepropanetanksthatareî‚¿lled
beyond80%capacity.
DANGER
LPGvaporsandliquidescapingfromthetank
maycauseseriousinjuryordeath.Vapors
orliquidmaycausesuffocation,freezingof
tissue,orfrostbite.
•Storeandservicethemowerina
well-ventilatedarea.
•InstallanapprovedLPGdetectorintrailers
andstorageareas.
•LPGisheavierthanairandmayaccumulate
inlowlyingareas,suchasditches,drains,
orpits.
•Avoidbreathinginvapors.
•KeepLPGvaporsandliquidawayfrom
ventvalves.
•KeepLPGvaporsandliquidawayfrom
youreyesandskin.
•Contacttrainedandqualiedpersonnel
ifthetankshowssignsoffrostedareas,
makesahissingsound,oremitsafoul
odor.
•Obtainimmediatemedicalattentionif
vaporsorliquidcomeincontactwithyour
eyesorskin.
17
DANGER
LPGfuelisextremelyammableandvapors
areexplosive.
Aî‚¿reorexplosionfromLPGfuelcanburn
you,others,andcausepropertydamage.
•Neversmokearoundfueltank(s)andstay
awayfromanopenameorwherefumes
maybeignitedbyaspark.
•Extinguishallsourcesofsparkorame
whenapproachingLPGtanksormowers.
Thehazardincreasesforenclosedtrailers
orstoragelocationswherevaporleakage
mayoccurandcollect.
•LPGisheavierthanairandmayaccumulate
inlowlyingareas,suchasditches,drains,
orpits.
•LPGtank(s)shouldbelledbytrainedand
qualiî‚¿edpersonnelonly.
•Nevertamperwithorrepairthetank(s);
contacttrainedandqualiî‚¿edpersonnel.
•Donotchangethetank(s)whentheengine
isrunning.
•Beforedisconnectingthehoses,closethe
fuelvalvesonallofthetanksandallowthe
enginetorununtilitstopstopurgeallof
theLPGvaporsfromthesystem.
•Storethetank(s)awayfromheat,sparks,
oropenames.
•Donotoperatewithouttheentireexhaust
systeminplaceandinproperworking
condition.
DANGER
LPGfuelisextremelyammableandvapors
areexplosive.
•Incaseofre,takethefollowingsteps:
1.Ifyoucansafelydoso,stoptheow
ofgasasquicklyaspossible.Never
putouttheameunlessyoucanshut
offthegas.
2.Notifytheî‚¿redepartmentandclear
theimmediateareaofallpeople.
3.Whenthegasowhasstopped,put
outthere.Usually,whenowofgas
iscutoff,î‚¿rewillautomaticallystop.
4.Ifyoucannotimmediatestopthegas
ow,directwaterontothetanksto
keepthemcool,butdonotputout
theî‚¿re.
•Storagelocationsandtrailersshould
beequippedwithatleast1approved
portableî‚¿reextinguisherthathasa
minimumcapacityof8.2kg(18lb)dry
chemicalwithaB:Crating.Donotuse
carbon-tetrachlorideextinguisherssuch
asPyrene.
ChangingtheLPGTank
ChangetheLPGtankoutdoorsinawell-ventilated
area.
Important:Onlyhandtightentank-connection
î‚¿tting.Overtighteningbytheuseoftoolsmay
causedamage.Ifhandtighteningdoesnotstop
aleak,contacttrainedandqualiî‚¿edpersonnel
immediately.
1.Shutoffthemachineonlevelground,disengage
theblade-controlswitch(PTO),movethe
motion-controlleverstotheNEUTRAL-LOCK
position,andsettheparkingbrake.
2.Waitforallmovingpartstostopbeforeleaving
theoperatingposition.
3.Withtheenginerunning,closethefuelvalveon
thetank.
4.Runtheengineuntilitstops.
Note:Thispurgesallvaporsfromthehose.
5.Removethekey.
6.CarefullydisconnecttheLPGfuelhose.
18
g021497
Figure7
1.LPGfuelhoseconnection
î‚¿tting
3.Fuelgauge
2.Tankvalve
4.Safetypressurerelief
valve
7.Unlatchthecylinderbracketsandremovethe
tank.
WARNING
Fuelsystemcomponentsareunder
highpressure.Theuseofdamaged
orimpropercomponentscancause
systemfailure,fuelleakage,andpossible
explosion,whichmayresultinserious
injuryordeath.
•Donotattempttorepairormodify
thevalves,î‚¿ttings,orothertank
components.
•OnlyusetheToroapprovedLPGtank,
î‚¿ttings,andhosesthatweredesigned
foryourmower.
8.Inspecttheî‚¿lledtankvalveandî‚¿ttingopenings
fordirt,debris,ordamage.
9.Inspectthetankhoseconnectionî‚¿ttingfor
damagedormissingo-rings.
10.Ensurethatthereplacementtanktypeandsize
matchthetankspeciî‚¿cationdecal.
11.Alignthecenterholeoverthemountingpinthat
pointsstraightuponthemowerasshownin
Figure8.
g021393
Figure8
1.Cylinderbrackets3.Centerhole
2.Mountingpin
Important:Thevalvesandgaugesmay
notfunctionproperlyiftheLPGtankisnot
installedcorrectly.
12.Latchthecylinderbracketsandensurethatthe
tankissecurelyfastenedtothemower.
13.Carefullyconnectthefuelhose.Ensurethe
hoseisnotkinked.
14.Slowlyopenthefuelvalvetoequalizethe
pressureinthetank.
Note:Ifthefuelvalveisopenedtooquickly,
thepressurereliefvalveisequippedwithaback
pressurecheckvalvethatwillshutoffthefuel
supply.Ifthishappens,closethefuelvalve
completelyandwait5seconds.
15.CheckforleaksasdescribedinInspectingthe
LPGSystem(page44).
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page39).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
19
Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbar
isinthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjects,anddo
notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattherearpartoftheseatis
securedwiththeseatlatch.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey
arenotengaged(Figure9).
3.Lowertherollbartothedownposition(Figure
9).
g021418
Figure9
1.ROPSknob
3.Rollbarintheupright
position
2.PullROPSknoboutand
rotate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssotheymove
partiallyintothegrooves(Figure9).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswill
snapintopositionwhentheholesalignwiththe
pins(Figure9).Pushontherollbarandensure
thatbothpinsareengaged.
Important:Alwaysusetheseatbeltwiththe
rollbarinthefullyraisedposition.
20
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Toro Z Master Professional 5000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual

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