Toro Grapple, TXL 2000 Tool Carrier or Outcross 9060 Series Traction Unit User manual

Type
User manual
FormNo.3429-951RevC
Grapple
TXL2000ToolCarrierorOutcross9060
SeriesTractionUnit
ModelNo.22535—SerialNo.318000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3429-951*C
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisgrappleisaload-bearingattachmentintended
tobeusedonaT orotoolcarrierormultipurpose
machine.Itisdesignedprimarilyforgrabbing,
dragging,lifting,andremovingmaterialswithout
pickinguptopsoilonresidentialorcommercial
properties.Usingthisproductforpurposesotherthan
itsintendedusecouldprovedangeroustoyouand
bystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Themodel
andserialnumbersarelocatedonaplateonthe
attachmentframe,infrontofthemountplate.Write
thenumbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g270249
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SlopeSafety.......................................................4
GrappleSafety...................................................4
MaintenanceandStorageSafety........................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................6
Specications....................................................6
Operation..................................................................6
InstallingandRemovingtheAttachment.............6
LiftingObjects.....................................................7
Digging/RakingwiththeUpperJaw....................7
DiggingwiththeLowerJaw................................8
TransportPosition..............................................8
Maintenance.............................................................9
GreasingtheAttachment....................................9
CheckingtheHydraulicLines.............................9
Storage...................................................................10
Safety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
Donottransportanattachmentwiththe
armsraisedorextended;alwaystransportthe
attachmentclosetotheground,withtheloader
armsretracted;refertoTransportPosition(page
8).
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
ReadandunderstandthecontentofthisOperators
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandpetsawayfromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.
3
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
load-bearingattachmentmakestherearofthe
machinetheheavyend,andafullload-bearing
attachmentmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofmachinetheheavyend.
Keeptheattachmentintheloweredposition
withtheloaderarmsretractedwhenonslopes.
Raisingtheattachmentorextendingtheloader
armsonaslopeaffectsthestabilityofthemachine.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.Tallgrasscanhide
obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Evaluatetheareatoensurethatthegroundis
stableenoughtosupportthemachine.
Usecautionwhenoperatingthemachinenearthe
following:
Drop-offs
Ditches
Embankments
Bodiesofwater
Themachinecouldsuddenlyrolloverifatrack
ortiregoesovertheedgeortheedgecavesin.
Maintainasafedistancebetweenthemachine
andanyhazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
GrappleSafety
Alwaysclosethejawsoftheattachmentwhen
notinuse.
Alwaysgrabandliftlongitemsnearthecenter.
Donotrampileswiththejawsclosed.
Donothookachainonthejaws.
Donotusethejawsforhookingand/orpulling.
Clampthematerialsecurely.
Alwayslowertheattachmentandshutoffthe
machineeachtimeyouleavetheoperating
position.
MaintenanceandStorage
Safety
Checkfastenersatfrequentintervalsforproper
tightnesstoensurethattheequipmentisinsafe
operatingcondition.
RefertotheOperatorsManualforimportant
detailsifyoustoretheattachmentforanextended
periodoftime
Maintainorreplacesafetyandinstructionlabels,
asnecessary.
4
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal125-6128
125-6128
1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.
decal133-8061
133-8061
decal138-0537
138-0537
1.Warning—readthe
OperatorsManual.
2.Entanglementhazard,
grapple—keepbystanders
away.
decal138-0544
138-0544
1.Entanglementhazard,grapple—keephandsaway.
decal138-4188
138-4188
1.Warning—readtheOutcross9060OperatorsManualfor
moreinformationabouttheattachments.
decal139-2842
139-2842
1.Tippinghazard—readtheTXL2000OperatorsManualfor
loadlimits;themaximumloadwiththeattachmentretracted
is607kg(1,340lb);themaximumloadwiththeattachment
extendedis303kg(670lb).
5
ProductOverview
g270260
Figure3
1.Upperjaw3.Lowerjaw
2.Tooth
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
173cm(68inches)
Depth
56cm(22inches)
Height
64cm(25inches)
Weight
358kg(790lb)
Loadratingcapacity
(perSAEJ1197)
Loaderarmsretracted
612kg(1,350lb)
Loaderarmsextended
299kg(660lb)
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
InstallingandRemoving
theAttachment
RefertotheOperator’sManualforthetractionunitfor
theinstallationandremovalprocedure.
Important:Beforeinstallingtheattachment,
positionthemachineonalevelsurface,ensure
thatthemountplatesarefreeofanydirtordebris,
andensurethatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
Important:YoumustinstalltheLoaderSelector
ValveKit(ModelNo.07526)whenyouequipthe
Outcrossloaderwiththegrapple.
Important:Beforeyouoperatetheattachment
withtheOutcrossmachine,refertothemachine
OperatorsManualforloadlimitsandproper
ballastrequirements.
Note:Alwaysusethetractionunittoliftandmove
theattachment.
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
6
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
Weargloveswhendisconnectingthe
hydrauliccouplers.
Allowthemachinetocoolbeforetouching
hydrauliccomponents.
Donottouchhydraulicuidspills.
LiftingObjects
Usetheattachmenttograbandliftheavyobjectssuch
aslogsandrocks.Adjustthepressureontheauxiliary
hydrauliccontrolstochangegraspingspeed.
g270271
Figure4
Important:Grabobjectsfromthecenter.
Neverliftmorethantheratedliftcapacityof
theattachmentaslistedonthedecals.When
transportingaload,keepitasclosetotheground
aspossiblewiththeloaderarmsretracted.
Important:Ifyouareliftingmoredelicateor
hollowitems,suchascrates,closethejawswith
caresoasnottocrushtheitembeingmoved.
Digging/Rakingwiththe
UpperJaw
1.Todigorrakeusingtheupperjaw,openthe
jawsalltheway,andtilttheattachmentforward
untiltheupperjawteethtouch(orpenetrate)the
ground.
2.Drivethemachinerearwards.T orakeuploose
sticksandotherdebris,whichyoucanthengrab
withthejaws,placetheteethontheground.T o
digfurrowsintheearthandbreakupthesod,
penetratethegroundwiththeteeth(Figure5).
g270318
Figure5
3.Youcanalsousethismethodtoripoutbushes.
Placetheupperjawteethintothegroundonthe
farsideofthebush,closethejawsaroundthe
bushandroots,thentilttheattachmentrearward
toripthebushoutoftheground.
7
DiggingwiththeLowerJaw
1.Todigorrakeusingthelowerjaw,openthejaws
andlowerthelowerjawteethintotheground
(Figure6).
2.Drivethemachineforward.
Note:Thisdigsfurrowsintheearth,breaking
upthesod,andalsopushesanydebrisahead
oftheattachment.
g270317
Figure6
TransportPosition
Whentransportingthegrapple,keepitasclose
tothegroundaspossible,nomorethan15cm(6
inches)abovetheground,andkeeptheloaderarms
retracted.Tiltitrearward.Keepthejawsclosed.
g270332
Figure7
1.Nomorethan15cm(6
inches)abovetheground.
2.Tilttheattachment
rearward.
8
Maintenance
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheswitch,someone
couldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheswitchbeforeyou
performanymaintenance.
GreasingtheAttachment
ServiceInterval:Beforeeachuseordaily(and
immediatelyaftereverywashing).
GreaseType:General-purposegrease.
1.Parkthemachineonalevelsurface,lowerthe
loaderarms,andclosethegrapplejaws.
2.Shutofftheengineandremovethekey.
3.Cleanthegreasettingswitharag.
4.Connectagreaseguntoeachtting(Figure8).
g270330
Figure8
5.Pumpgreaseintothettingsuntilgreasebegins
tooozeoutofthebearings(approximately3
pumps).
6.Wipeupanyexcessgrease.
CheckingtheHydraulic
Lines
ServiceInterval:Beforeeachuseordaily
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
9
Storage
1.Beforelong-termstorage,washtheattachment
withmilddetergentandwatertoremovedirtand
grime.
2.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
3.Storetheattachmentinaclean,drygarageor
storagearea.Coverittoprotectitandkeepit
clean.
10
Notes:
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
.
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
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Toro Grapple, TXL 2000 Tool Carrier or Outcross 9060 Series Traction Unit User manual

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User manual

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