Toro Trimmer Mount Kit, Z Master 4000 Series Riding Mower Installation guide

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FormNo.3442-872RevA
TrimmerMountKit
ZMaster
®
4000SeriesRidingMower
ModelNo.144-2665
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemachine.
Uppertrimmermountbracket1
Largestclamp
1
Largebackerplate1
Carriagebolt(1/4x1-1/2inches)
2
2
Flangenut(1/4inch)
2
Assembletheuppertrimmermount
assembly.
Carriagebolt(5/16x7/8inch)
2
3
Flangenut(5/16inch)
2
Securetheuppertrimmermount
assemblytothesupportbracket.
Supportbracket
1
Tubespacer2
Carriagebolt(3/8x3inches)
2
4
Flangenut(3/8inch)
2
Installthesupportbracket.
Lowertrimmermountassembly1
Flangenut(3/8inch)
2
Carriagebolt(3/8x1-1/4inches)—for
machineswiththeBaggerKitinstalled
2
5
Hex-headbolt(3/8x1inch)—for
machineswithouttheBaggerKit
installed
2
Installthelowertrimmermount
assembly.
Trimmermountbracket1
Fist-mountplate1
Smallstclamp
1
Smallbackerplate
1
Flangenut(1/4inch)
4
Carriagebolt(1/4x3/4inch)
2
6
Carriagebolt(1/4x1-1/4inches)
2
Assemblethetrimmermountbracket.
Carriagebolt(1/4x3/4inch)
2
7
Flangenut(1/4inch)
2
Securethetrimmermountbrackettothe
lowertrimmermountassembly.
8
Nopartsrequired
Secureatrimmertothemount
assemblies.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3442-872*
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
g037289
Figure1
2
2
AssemblingtheUpper
TrimmerMountAssembly
Partsneededforthisprocedure:
1Uppertrimmermountbracket
1
Largestclamp
1Largebackerplate
2
Carriagebolt(1/4x1-1/2inches)
2
Flangenut(1/4inch)
Procedure
Assembletheuppertrimmermountassembly(Figure
2).
g249810
Figure2
1.Flangenut(1/4inch)
4.Uppertrimmermount
bracket
2.Largebackerplate
5.Carriagebolt(1/4x1-1/2
inches)
3.Largestclamp
3
SecuringtheUpper
TrimmerMountAssembly
totheSupportBracket
Partsneededforthisprocedure:
2
Carriagebolt(5/16x7/8inch)
2
Flangenut(5/16inch)
Procedure
Securetheuppertrimmermountassemblytothe
supportbracketusing2carriagebolts(5/16x7/8inch)
and2angenuts(5/16inch)asshowninFigure3.
Note:Multiplemountingholelocationsareprovided
toadjustthemountingpositionofthetrimmerfor
clearance.
g337879
Figure3
1.Uppertrimmermount
assembly
3.Carriagebolt(5/16x7/8
inch)
2.Supportbracket4.Flangenut(5/16inch)
3
4
InstallingtheSupport
Bracket
Partsneededforthisprocedure:
1
Supportbracket
2Tubespacer
2
Carriagebolt(3/8x3inches)
2
Flangenut(3/8inch)
Procedure
1.Lowertherollbar.
2.Installthesupportbrackettotherightpostofthe
rollbarusing2tubespacers,2carriagebolts
(3/8x3inches),and2angenuts(3/8inch)as
showninFigure4.
3.Slowlyraisetherollbarandensurethatthereis
nointerferencebetweentherollbarandsupport
bracket.
Adjusttheheightofthesupportbracketifthere
iscontact.
g337878
Figure4
1.Carriagebolt(3/8x3
inches)
3.Flangenut(3/8inch)
2.Supportbracket
4.Tubespacer
4
5
InstallingtheLower
TrimmerMountAssembly
Partsneededforthisprocedure:
1Lowertrimmermountassembly
2
Flangenut(3/8inch)
2
Carriagebolt(3/8x1-1/4inches)—formachineswith
theBaggerKitinstalled
2
Hex-headbolt(3/8x1inch)—formachineswithout
theBaggerKitinstalled
Procedure
IftheBaggerKitisinstalledwiththefrontcaster
weightsonyourmachine,usethe2carriagebolts
(3/8x1-1/4inches)wheninstallingthelowertrimmer
mountassembly.
IftheBaggerKitisnotinstalledonyourmachine,use
the2hex-headbolts(3/8x1inch)wheninstalling
thelowertrimmermountassembly.
Securethelowertrimmermountassemblyusing
theholesshowninFigure5for48-inchand52-inch
mowerdecksor60-inchmowerdecks.
g337881
Figure5
1.Holelocationsfor48-inch
and52-inchmowerdecks
2.Holelocationsfor60-inch
mowerdecks
Installthelowertrimmermountassemblynearthe
tie-downhookmountinglocationonthefront,right
sideoftheframeusing2carriagebolts(3/8x1-1/4
inches)or2hex-headbolts(3/8x1inch)and2ange
nuts(3/8inch)asshowninFigure6.
g337882
Figure6
Carriageboltinstallationshown
1.Lowertrimmermount
assembly
3.Flangenut(3/8inch)
2.Carriagebolt(3/8x1-1/4
inches)
5
6
AssemblingtheTrimmer
MountBracket
Partsneededforthisprocedure:
1Trimmermountbracket
1Fist-mountplate
1
Smallstclamp
1
Smallbackerplate
4
Flangenut(1/4inch)
2
Carriagebolt(1/4x3/4inch)
2
Carriagebolt(1/4x1-1/4inches)
Procedure
Assemblethetrimmermountbracket(Figure7).
g248809
Figure7
1.Flangenut(1/4inch)5.Carriagebolt(1/4x1-1/4
inches)
2.Smallbackerplate
6.Trimmermountbracket
3.Smallstclamp7.Carriagebolt(1/4x3/4
inch)
4.Fist-mountplate
6
7
SecuringtheTrimmer
MountBrackettotheLower
TrimmerMountAssembly
Partsneededforthisprocedure:
2
Carriagebolt(1/4x3/4inch)
2
Flangenut(1/4inch)
Procedure
1.Fullylowerthemowerdeck.
2.Securethetrimmermountbracketassembly
tothelowertrimmermountassemblyusing2
carriagebolts(1/4x3/4inch)and2angenuts
(1/4inch)asshowninFigure8.
Note:Multiplemountingholelocationsare
providedtoadjustthemountingpositionofthe
trimmerforclearance.
g337893
Figure8
1.Flangenut(1/4inch)
3.Lowertrimmermount
assembly
2.Trimmermountbracket
4.Carriagebolt(1/4x3/4
inch)
8
SecuringaTrimmertothe
MountAssemblies
NoPartsRequired
Procedure
Insertthehandleendofthetrimmerintothelargest
clampandthetrimmingendintothesmallstclamp.
Checkthetofthetrimmerforinterference,andadjust
themountingholelocationsasrequiredforclearance
tothemachine.Ensurethatallthefastenersare
tightenedafteranyadjustments.
7
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