Eaton PowerXL DC1 Owner's manual

Type
Owner's manual

This manual is also suitable for

Manual
PowerXL
DC1
Variable Frequency Drives
Parameter Manual
Para-
meter
Designation Value Description DS
P00-01 Analog Input1 0 - 1000 Analog input 1
Level of the signal applied to analog input 1 after
scaling and offsets have been applied.
0
P00-02 Analog Input 2 0 - 1000 Analog input 2
Level of the signal applied to analog input 2 after
scaling and offsets have been applied.
0
P00-03 Frequency Reference -P-01 - +P-01 Frequency Reference in Hz.
Will be calculated into rpm when motor data are
available. Value of the drive internal digital reference
0
11/16 MN04020004Z-EN
All proprietary names and product designations are brand names or trademarks
registered to the relevant title holders.
Break-Down Service
Please call your local representative:
http://eaton.com/moeller/aftersales
or
Hotline After Sales Service:
+49 (0) 180 5 223822 (de, en)
AfterSalesEGBonn@eaton.com
For customers in US/Canada contact:
EatonCare Customer Support Center
Call the EatonCare Support Center if you need assistance with placing an order,
stock availability or proof of shipment, expediting an existing order, emergency
shipments, product price information, returns other than warranty returns, and
information on local distributors or sales offices.
Voice: 877-ETN-CARE (386-2273) (8:00 a.m. – 6:00 p.m. EST)
After-Hours Emergency: 800-543-7038 (6:00 p.m. – 8:00 a.m. EST)
Drives Technical Resource Center
Voice: 877-ETN-CARE (386-2273) option 2, option 6
(8:00 a.m. – 5:00 p.m. Central Time U.S. [UTC-6])
www.eaton.com/drives
Original operating manual
The German-language edition of this document is the original operating manual.
Translation of the original operating manual
All editions of this document other than those in German language are translations of
the original operating manual.
1. Edition 2016, publication date 01/16
2. Edition 2016, publication date 11/16
© 2016 by Eaton Industries GmbH, 53105 Bonn
Authors: Heribert Joachim, Jörg Randermann
Redaction: René Wiegand
All rights reserved, also for the translation.
No part of this manual may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying,
micro-filming, recording or otherwise, without the prior written permission of
Eaton Industries GmbH, Bonn.
Subject to alteration.
I
Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit the device.
Cover or enclose any adjacent live components.
Follow the engineering instructions (AWA/IL) for the
device concerned.
Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on this
device/system.
Before installation and before touching the device ensure
that you are free of electrostatic charge.
The functional earth (FE, PES) must be connected to the
protective earth (PE) or the potential equalisation. The
system installer is responsible for implementing this
connection.
Connecting cables and signal lines should be installed so
that inductive or capacitive interference does not impair
the automation functions.
Install automation devices and related operating elements
in such a way that they are well protected against
unintentional operation.
Suitable safety hardware and software measures should
be implemented for the I/O interface so that an open
circuit on the signal side does not result in undefined
states in the automation devices.
Ensure a reliable electrical isolation of the extra-low
voltage of the 24 V supply. Only use power supply units
complying with IEC 60364-4-41 (VDE 0100 Part 410) or
HD384.4.41 S2.
Deviations of the mains voltage from the rated value must
not exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
operation.
Emergency stop devices complying with IEC/EN 60204-1
must be effective in all operating modes of the automation
devices. Unlatching the emergency-stop devices must not
cause a restart.
Devices that are designed for mounting in housings or
control cabinets must only be operated and controlled
after they have been installed and with the housing
closed. Desktop or portable units must only be operated
and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This
should not cause dangerous operating states even for a
short time. If necessary, emergency-stop devices should
be implemented.
Wherever faults in the automation system may cause
injury or material damage, external measures must be
implemented to ensure a safe operating state in the event
of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks etc.).
Depending on their degree of protection, frequency
inverters may contain live bright metal parts, moving or
rotating components or hot surfaces during and
immediately after operation.
Removal of the required covers, improper installation or
incorrect operation of motor or frequency inverter may
cause the failure of the device and may lead to serious
injury or damage.
The applicable national accident prevention and safety
regulations apply to all work carried on live frequency
inverters.
The electrical installation must be carried out in
accordance with the relevant regulations (e. g. with
regard to cable cross sections, fuses, PE).
Transport, installation, commissioning and maintenance
work must be carried out only by qualified personnel
(IEC 60364, HD 384 and national occupational safety
regulations).
Installations containing frequency inverters must be
provided with additional monitoring and protective
devices in accordance with the applicable safety
regulations. Modifications to the frequency inverters
using the operating software are permitted.
All covers and doors must be kept closed during
operation.
To reduce the hazards for people or equipment, the user
must include in the machine design measures that restrict
the consequences of a malfunction or failure of the drive
(increased motor speed or sudden standstill of motor).
These measures include:
Other independent devices for monitoring safety-
related variables (speed, travel, end positions etc.).
Electrical or non-electrical system-wide measures
(electrical or mechanical interlocks).
Never touch live parts or cable connections of the
frequency inverter after it has been disconnected from
the power supply. Due to the charge in the capacitors,
these parts may still be live after disconnection. Fit
appropriate warning signs.
Eaton Industries GmbH
Safety instructions
Danger!
Dangerous electrical voltage!
II
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 1
Table of contents
0 About this manual ..................................................................... 3
0.1 Target group................................................................................. 3
0.2 List of revisions ............................................................................ 3
0.3 Writing conventions ..................................................................... 4
0.3.1 Hazard warnings of material damages ......................................... 4
0.3.2 Hazard warnings of personal injury .............................................. 4
0.3.3 Tips............................................................................................... 4
1 General........................................................................................ 5
1.1 Parameter Groups ........................................................................ 5
1.2 Menu structure ............................................................................ 6
2 Control unit................................................................................. 7
2.1 Control unit elements................................................................... 7
2.2 Setting parameters....................................................................... 8
2.3 Resetting Parameters (RESET) .................................................... 8
2.4 Extended parameter set............................................................... 9
2.5 “Monitor” submenu..................................................................... 10
2.6 Control via keypad........................................................................ 11
3 Control signal terminals ............................................................ 12
3.1 Correspondence between inputs/outputs and terminals ............. 12
3.2 Configuration of the control signal terminals ............................... 16
3.2.1 P-12 = 0: Terminal-based operation ............................................. 16
3.2.2 P-12 = 1: digital setpoint value, 1 operating direction .................. 17
3.2.3 P-12 = 2: digital setpoint value, 2 operating directions ................ 18
3.2.4 P-12 = 3: Control via Modbus with internal acceleration and
deceleration ramps....................................................................... 19
3.2.5 P-12 = 4: Control via Modbus, ramps via Modbus....................... 20
3.2.6 P-12 = 5: PI controller .................................................................. 21
3.2.7 P-12 = 6: PI controller with AI1 totaling ....................................... 22
3.2.8 P-12 = 7: Control via CAN with internal acceleration and
deceleration ramps....................................................................... 23
3.2.9 P-12 = 8: Control via CAN, ramps via Modbus............................. 24
3.2.10 P-12 = 9: SWD control + setpoint value ...................................... 25
3.2.11 P-12 = 10: SWD control ............................................................... 26
3.2.12 P-12 = 11: SWD setpoint value.................................................... 27
3.2.13 P-12 = 13: SWD control + setpoint value, DI ENA....................... 28
2 DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com
4 Messages.................................................................................... 29
4.1 List of messages.......................................................................... 29
4.2 Messages after a data transfer with a DX-COM-STICK ............... 31
5 Parameter ................................................................................... 32
5.1 “Monitor” parameter group......................................................... 32
5.2 “Basic” parameter group............................................................. 34
5.3 “Extended” parameter group ...................................................... 37
0 About this manual
0.1 Target group
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 3
0 About this manual
This manual provides special information that is intended to enable you to
configure the parameters for a DC1 variable frequency drive according to
your needs.
The details apply to the indicated hardware and software versions.
0.1 Target group
The content of MN04020004Z-EN manual is written for engineers and
electricians. Electrical engineering and physics-related knowledge and skills
will be required in order to be able to commission the corresponding devices.
We assume that you have a good knowledge of engineering fundamentals
and that you are familiar with handling electrical systems and machines, as
well as with reading technical drawings.
0.2 List of revisions
For a general description (installation, technical data, etc.) of
DC1 variable frequency drives, please refer to manual
MN04020003Z (“Installation Manual”).
Publication
date
Page Keyword New Modified Deleted
11/16 P-12 = 12: SWD control + setpoint value, auto
01/16 Initial issue
This manual (MN04020004Z – “Parameter
Configuration Manual”) was part of manual
MN04020003Z up to version 12/2013.
0 About this manual
0.3 Writing conventions
4 DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com
0.3 Writing conventions
Symbols with the following meaning are used in this manual:
Indicates instructions to be followed.
0.3.1 Hazard warnings of material damages
0.3.2 Hazard warnings of personal injury
0.3.3 Tips
NOTICE
Warns about the possibility of material damage.
CAUTION
Warns of the possibility of hazardous situations that may
possibly cause slight injury.
WARNING
Warns of the possibility of hazardous situations that could result
in serious injury or even death.
DANGER
Warns of hazardous situations that result in serious injury or
death.
Indicates useful tips.
All the specifications in this manual refer to the hardware and
software versions documented in it.
More information on the devices described here can be found
on the Internet under:
www.eaton.eu/powerxl
as well as:
www.eaton.eu/documentation
1 General
1.1 Parameter Groups
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 5
1 General
1.1 Parameter Groups
The DC1 variable frequency drive's functions are configured with the use of
parameters. These parameters are subdivided into three groups (P0-00, P-01
to P-14, and P15 to P-55):
Table 1: Parameter Groups
Default settings
By default (= unit as supplied), only parameter group 1 (“Basic”) will be
accessible.
Extended parameter set
Level 2 (“Extended”) can be accessed by using parameter P-14 to enter the
correct password.
The default password is:
Access to level 2: 101
Users can change this password as required:
Password for Level 2 with: P-37
Parameter group Theme
P0-00 Monitor
P-01 – P-14 Basic
P-15 – P-55 Extended
The following page („Menu structure“) features a diagram
showing how to switch between parameter groups.
1 General
1.2 Menu structure
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1.2 Menu structure
Monitor
Basic
Extended
OK
P00- P0- P- P-
01 00
01 15
02
02 16
▲▼ ▲▼ ▲▼
19 13 54
20 14 55
Level 1
Password entry
Level 2 (password set with: P-37; default password = 101)
2 Control unit
2.1 Control unit elements
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 7
2 Control unit
2.1 Control unit elements
The following figure shows the elements of the DC1 variable frequency drive
integrated operating unit.
Figure 1: Operating unit view
Table 2: Keypad elements – Buttons
View
Push buttons
Button Attribute ID Explanation
OK Opens and closes the parameter interface
Saves parameter values
START
Starts the variable frequency drive
1)
Changes the operating direction
2)
STOP Stops the variable frequency drive
1)
Reset – Resetting after an error message
UP Increases the speed
1)
Increases the parameter value
DOWN Decreases the speed
1)
Decreases the parameter value
Note:
1) Only if P-12 = 1 (one operating direction) or = 2 (two operating directions)
2) Only if P-12 = 2
2 Control unit
2.2 Setting parameters
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2.2 Setting parameters
Table 3: Navigating within the keypad
2.3 Resetting Parameters (RESET)
Table 4: Resetting parameters (RESET)
Commands Description
Press the OK button and hold it down for two seconds in
order to access the parameter interface
The display will show the parameter that was last
used.
Use the and buttons to select a parameter
Press the OK button.
Use the and buttons to change the parameter's
value
Press the OK button to confirm the parameter value
change.
Press the OK button and hold it down for two seconds in
order to exit the parameter interface
Navigating between parameter groups
The parameters are in sequential order.
This means that moving forward from the last parameter
in a parameter group will take you to the first parameter
in the next parameter group and the other way around.
Commands Description
Restoring default settings
Press the and and STOP buttons and hold
them down for two seconds
All parameters will be restored to their default
settings.
The keypad will display
P-dEF.
Resetting after a fault
Press the STOP button to reset the unit after
afault
2 Control unit
2.4 Extended parameter set
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 9
2.4 Extended parameter set
Table 5: Enabling and disabling access to the extended parameter set
Commands
Description
Enabling access to the extended parameter set
Press the OK button and hold it down for two seconds in
order to access the parameter interface
The display will show the parameter that was last
used.
Use the and buttons to select parameter P-14
Press the OK button.
Use the and buttons to enter the password set with
P-37 (default setting: 101)
Press the OK button to confirm
The extended parameter set (parameters > P-14 and
display values P00-…) will now be available.
Disabling access to the extended parameter set
Use the and buttons to set a value for P-14 that does
not match the password (P-37).
Press the OK button to confirm
Only the “basic parameters”, i.e., parameters P-01 to
P-14, will be accessible now.
2 Control unit
2.5Monitor” submenu
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2.5 “Monitor” submenu
Table 6: “Monitor” submenu
Commands
Description
Accessing the "Monitor" submenu
Access to parameter level 2 must have already been
enabled with P-14.
Use the and buttons to select parameter P-00.
Press the OK button.
The submenu with P00-01 to P00-20 will now be
accessible.
Navigating within the "Monitor" submenu
Use the and buttons to select parameters P00-01 to
P00-20.
Press the OK button to confirm.
Exiting the "Monitor" submenu
Press the OK button (several times if necessary).
Only parameter P-00 will be available now.
2 Control unit
2.6 Control via keypad
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 11
2.6 Control via keypad
Table 7: Control via keypad
Button Attribute ID
Explanation
OK P-12 = 1 or = 2
P-12 = 1: one operating direction (FWD)
P-12 = 2: two operating directions (FWD/REV)
START
Starts the variable frequency drive
Increase speed
Decrease speed
START
Changes the operating direction if the motor is running
Note:
Only if P-12 = 2
OK
Changes the value being displayed: A, rpm, etc.
STOP
Stops the variable frequency drive
Note:
In this mode, a high-level signal must be applied at terminal 2 (DI1) as an enable signal for the DC1 variable
frequency drive.
3 Control signal terminals
3.1 Correspondence between inputs/outputs and terminals
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3 Control signal terminals
3.1 Correspondence between inputs/outputs and terminals
Parameter P-15 can be used to select the configuration for the control signal
terminals. More specifically, you can select predefined terminal
configurations by setting P-15 to a value between 0 and 13.
The setting (digital/analog) for terminals 4 and 6 will be configured
automatically based on the value set for P-15.
Input/Output Clips
Entries
DigIN: 1 Terminal 2
DI2
Terminal 3
DI3/AI2
Terminal 4
DI4/AI1 Terminal 6
Outputs
AO1/DO1 Terminal 8
RO1 (relay, N/O)
Terminals 10/11
3 Control signal terminals
3.1 Correspondence between inputs/outputs and terminals
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 13
The following abbreviations are used throughout this document:
Table 8: Abbreviations
Abbreviation
Significance
AI1 REF Analog input AI1 (terminal 6)
Used as a speed setpoint input.
P-16: configuration (voltage input, current input etc.)
P-35: scaling
P-39: offset
AI2 REF
Analog input AI2 (terminal 4)
Used as a speed setpoint input.
P-47: configuration (voltage input, current input etc.)
DIR Used to select an operating direction
Used together with the START command.
LOW = forward (FWD )
HIGH = anticlockwise operation (REV)
Note:
If there is a wire breakage and the REV operating direction is selected, this will
cause the drive to reverse!
Alternative: Use configuration with FWD/REV.
DOWN
Used to reduce the speed if a digital setpoint value is selected (P-12 = 1 or = 2).
Used together with the UP command.
ENA
Variable frequency drive enable signal
A start signal (START, FWD, REV) is additionally required for starting. If ENA is
removed, the drive will coast.
EXTFLT Ext Fault/Warning
Can be used to integrate an external signal into the variable frequency drive's fault
messages. During operation, there must be a high-level signal at the terminal. If the
unit detects a low-level signal instead, the drive will be switched off and display
"E-trip" as a fault message.
FWD
Used to start the drive in the forward direction (FWD = Forward)
If a high-level signal is applied at the corresponding terminal, the drive will
accelerate with the selected ramp. Removing the signal will cause the drive to stop.
In this case, the specific way in which it stops will depend on the value set for P1-05
(stop mode). Once the variable frequency drive stops, it will be locked.
In applications with two operating directions, the reverse direction can be selected
with REV. FWD and REV are XOR'd. If both signals are applied simultaneously, the
drive will ramp down to zero with the quick stop ramp (P-24).
INV
Used to reverse the operating direction
The operating direction will be reversed as per the configured ramps:
Low = do not reverse, High = invert
Pulse FWD (NO)
Pulse REV (NO)
Pulse STOP (NC)
Pulse control
Used to control the drive like a latching reversing contactor circuit. The Pulse STOP
signal must always be present when operating the drive. If the signal is not present,
it will not be possible to start the drive / the drive will ramp down to zero.
To start, all that is required is a pulse via the FWD (forward) or REV (reverse) signal.
The FWD and REV signals do not need to be continuously applied during operation.
REV
Used to start the drive in the reverse direction (REV = Reverse)
If a high-level signal is applied at the corresponding terminal, the drive will
accelerate with the selected ramp. Removing the signal will cause the drive to stop.
In this case, the specific way in which it stops will depend on the value set for P-05
(stop mode). Once the variable frequency drive stops, it will be locked.
In applications with two operating directions, the forward direction is selected with
FWD. FWD and REV are XOR'd. If both signals are applied simultaneously, the drive
will ramp down to zero with the quick stop ramp (P-24).
3 Control signal terminals
3.1 Correspondence between inputs/outputs and terminals
14 DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com
Select AI1 REF/AI2 REF Used to select between the analog setpoint values on AI1 (terminal 6) and AI2
(terminal 4)
AI1 = Low
AI2 = High
Select AI1 REF/f-Fix
Used to select between the analog speed reference value at analog input 1
(AI1 = terminal 6) and a fixed frequency. The fixed frequency itself can be selected
with the Select f-Fix Bit0, Select f-Fix Bit1, Select f-Fix Bit2 commands.
Low = analog setpoint value
High = fixed frequency
Select AI1 REF/f-Fix1 Used to select between the analog speed reference value at analog input 1
(AI1 = terminal 6) and fixed frequency 1 (f-Fix1), which is set with P-20.
Low = analog setpoint value
High = Preset Speed 1
Select BUS REF/AI1 REF
Used to select between setpoint values
Low = Speed reference value from bus
•High = AI2
Select BUS REF/DIG REF
Used to select between setpoint values
Low = Speed reference value from bus
High = fixed frequency
The fixed frequency itself is selected with the Select f-Fix Bit0, Select f-Fix Bit1
commands.
Select BUS REF/f-Fix1
Used to select between setpoint values – set with P-20
Low = Speed reference value from bus
High = Preset Speed 1
Select DIG REF/AI1 REF Used to select between the digital speed reference value, set with the keypad or
with the UP and DOWN commands, and analog setpoint value AI1 REF (terminal 6)
Low = digital setpoint value
•High = AI1
Select DIG REF/f-Fix1
Used to select between the digital speed reference value, set with the keypad or
with the UP and DOWN commands, and fixed frequency 1 (f-Fix1) set with P-20.
Low = digital setpoint value
High = Preset Speed 1
Select f-Fix Bit0/f-Fix Bit1
Used to select a fixed frequency with digital commands
Fixed frequencies f-Fix1, …, f-Fix8 are defined with parameters P-20 up to P-23.
0 = Low
1 = High
Select f-Fix/f-max
Used to select between a fixed frequency and the maximum speed set with P-01.
Low = fixed frequency
High = maximum speed
The fixed frequency itself is selected with the Select f-Fix Bit0 or Select f-Fix Bit1
commands.
Select PI REF/AI1 REF
Used to select between setpoint values
Low = setpoint from the PI controller's output
•High = AI1
Abbreviation
Significance
Fixed Bit 1 Bit 0
f-Fix1 (P-20) 0 0
f-Fix2 (P-21) 0 1
f-Fix3 (P-22) 1 0
f-Fix4 (P-23) 1 1
3 Control signal terminals
3.1 Correspondence between inputs/outputs and terminals
DC1 Variable Frequency Drives 11/16 MN04020004Z-EN www.eaton.com 15
Select PI REF/f-Fix1 Used to select between setpoint values
Low = setpoint from the PI controller's output
High = f-Fix1, set with P-20
Select t-dec/t-Quick-dec This command must be present (there must be a high-level signal at the
corresponding terminal) in order to be able to run the variable frequency drive.
If the signal is removed (low level), the unit will immediately do a quick stop with
the ramp defined in P-24.
START
Used to start/stop the drive
If a high-level signal is applied at the corresponding terminal, the drive will
accelerate with the selected ramp. Removing the signal will cause the drive to stop.
In this case, the specific way in which it stops will depend on the value set for P-05
(stop mode). Once the variable frequency drive stops, it will be locked.
In applications with two operating directions, the directions are selected using the
DIR and INV commands.
START INV
In applications in which the keypad is used to set a setpoint value: When the START
command is issued, the drive will start running in the operating direction that was
last selected. If START INV is used to start the drive, the drive will run in the
opposite direction.
UP
Used to increase the speed if a digital setpoint is selected (P-12 = 1 or = 2).
Used together with the DOWN command.
Abbreviation Significance
3 Control signal terminals
3.2 Configuration of the control signal terminals
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3.2 Configuration of the control signal terminals
3.2.1 P-12 = 0: Terminal-based operation
Table 9: P-12 = 0: Terminal-based operation
The setpoint and the control commands are set/issued via terminals.
P-15 DI1
(terminal 2)
DI2
(terminal 3)
DI3/AI2
(terminal 4)
DI4/AI1
(terminal 6)
0 START DIR Select AI1 REF/f-Fix1 AI1 REF
1 FWD Select AI1 REF/f-Fix Select f-Fix Bit0 AI1 REF
2 FWD Select f-Fix Bit0 Select f-Fix Bit1 Select f-Fix/f-max
3
FWD Select AI1 REF/f-Fix1 EXTFLT AI1 REF
4
FWD Select AI1 REF/AI2 REF AI2 REF AI1 REF
5 FWD REV Select AI1 REF/f-Fix1 AI1 REF
6 START DIR EXTFLT AI1 REF
7 FWD REV EXTFLT AI1 REF
8 START DIR Select f-Fix Bit0 Select f-Fix Bit1
9 FWD REV Select f-Fix Bit0 Select f-Fix Bit1
10 Pulse FWD (NO) Pulse STOP (NC) Select AI1 REF/f-Fix1 AI1 REF
11
Pulse FWD (NO) Pulse STOP (NC) Pulse REV (NO) AI1 REF
12 FWD Select t-dec/t-QuickDec Select AI1 REF/f-Fix1 AI1 REF
13 FWD Select f-Fix Bit0 EXTFLT Select f-Fix Bit1
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Eaton PowerXL DC1 Owner's manual

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