Kawasaki Versys 650 Owner's manual

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Owner's manual

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Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
Quick Reference Guide
GENERAL INFORMATION j
HOW TO RIDE THE MOTORCYCLE j
SAFE OPERATION j
MAINTENANCE AND ADJUSTMENT j
STORAGE j
TROUBLESHOOTING GUIDE j
This Quick Reference Guide will
assist you in finding the information
you’re looking for.
A Table of Contents is included after
the Foreword.
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and main-
tenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac-
tices not related to personal in-
jury.
NOTE

This note symbol indicates points of
particu lar interest for more efficient
and convenient operation.
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
FOREWORD
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-
torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
Please read this Owner’s Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle’s controls, its fea-
tures, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi-
cle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available for purchase
from any authorized Kawasaki motorcycle dealer. The Service Manual contains de-
tailed disassembly and maintenance information. Those who plan to do their own
work should, of course, be competent mechanics and possess the special tools
described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can
refer to it whenever you need information.
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
This manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustra-
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2012 Kawasaki Heavy Industries, Ltd. Jun. 2012. (1)
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
TABLE OF CONTENTS
SPECIFICATIONS............................... 8
SERIAL NUMBER LOCATIONS......... 12
LOCATION OF PARTS ....................... 13
LOADING AND ACCESSORIES
INFORMATION ................................ 16
GENERAL INFORMATION................. 19
Meter Instruments ............................ 19
Tachometer................................... 20
LCD (Speedometer, Clock,
Odometer, Trip Meter A/B, Fuel
Gauge) ...................................... 20
Warning/Indicator Lights ............... 27
Key................................................... 29
Ignition Switch/Steering Lock........... 31
Left Handlebar Switches .................. 32
Dimmer Switch ............................. 33
Turn Signal Switch........................ 33
Horn Button .................................. 33
Passing Button ............................. 33
Hazard Switch .............................. 33
Right Handlebar Switches................ 34
Engine Stop Switch ...................... 34
Starter Button ............................... 35
Brake/Clutch Lever Adjusters........... 35
Fuel Tank Cap.................................. 37
Fuel Tank ......................................... 38
Fuel Requirement ......................... 39
Stand................................................ 42
Seat.................................................. 43
Helmet Hooks................................... 45
Tool Kit/U-Shaped Lock
Compartment................................ 46
Rear View Mirror .............................. 47
Windshield........................................ 48
BREAK-IN ........................................... 51
HOW TO RIDE THE MOTORCYCLE .53
Starting the Engine .......................... 53
Jump Starting ................................... 55
Moving Off........................................ 58
Shifting Gears .................................. 59
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
Braking............................................. 62
Stopping the Engine......................... 63
Stopping the Motorcycle in an
Emergency ................................... 64
Parking............................................. 65
Catalytic Converter........................... 67
SAFE OPERATION............................. 69
Safe Riding Technique ..................... 69
Daily Safety Checks......................... 72
Additional Considerations for High
Speed Operation .......................... 75
MAINTENANCE AND ADJUSTMENT 77
Periodic Maintenance Chart............. 82
Engine Oil ........................................ 93
Cooling System ................................ 99
Spark Plugs...................................... 106
Evaporative Emission Control
System (California model only) .... 107
Valve Clearance ............................... 108
Kawasaki Clean Air System ............. 109
Air Cleaner ....................................... 110
Throttle Control System ................... 111
Engine Vacuum Synchronization ..... 114
Idle Speed ........................................ 114
Clutch............................................... 116
Drive Chain ...................................... 119
Brakes.............................................. 127
Brake Light Switches........................ 131
Front Fork......................................... 133
Rear Shock Absorber....................... 136
Wheels ............................................. 139
Battery.............................................. 144
Headlight Beam................................ 150
Fuses ............................................... 152
General Lubrication.......................... 155
Cleaning Your Motorcycle ................ 156
Bolt and Nut Tightening.................... 163
STORAGE........................................... 166
TROUBLESHOOTING GUIDE............ 169
YOUR WARRANTY/OWNER
SATISFACTION .............................. 170
REPORTING SAFETY DEFECTS ...... 176
ENVIRONMENTAL PROTECTION..... 177
MAINTENANCE RECORD ................. 178
LOCATION OF LABELS..................... 183
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
8 SPECIFICATIONS
SPECIFICATIONS
PERFORMANCE
Minimum Turning Radius
2.7 m (8.9 ft)
DIMENSIONS
Overall Length 2 125 mm (83.7 in.)
Overall Width 840 mm (33.1 in.)
Overall Height 1 330 mm (52.4 in.)
Wheelbase
1 415 mm (55.7 in.)
Road Clearance 180 mm (7.1 in.)
Curb Mass
206 kg (454 lb)
ENGINE
Type
4-stroke, DOHC, 2-cylinder, liquid-cooled
Displacement
649 cm
3
(39.6 cu in.)
Bore × Stroke 83.0 × 60.0 mm (3.3 × 2.4 in.)
Compression Ratio
10.6:1
Starting System
Electric starter
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
SPECIFICATIONS 9
Cylinder Numbering Method Left to right, 1-2
Firing Order
1-2
Fuel System FI (Fuel Injection)
Ignition System Battery and coil (transistorized ignition)
Ignition Timing (Electronically
advanced)
10° BTDC @1 300 r/min (rpm) ∼ 33° BTDC @5 000
r/min (rpm)
Spark Plug NGK CR9EIA-9
Lubrication System Forced lubrication (semi-dry sump)
Engine Oil:
Type
API SG, SH, SJ, SL or SM with JASO MA, MA1 or
MA2
Viscosity
SAE 10W-40
Capacity 2.4 L (2.5 US qt)
Coolant Capacity 1.2 L (1.3 US qt)
TRANSMISSION
Transmission Type
6-speed, return shift
Clutch Type
Wet, multi disc
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
10 SPECIFICATIONS
Driving System Chain drive
Primary Reduction Ratio
2.095 (88/42)
Final Reduction Ratio
3.067 (46/15)
Overall Drive Ratio 5.473 @Top gear
Gear Ratio:
1st
2.438 (39/16)
2nd
1.714 (36/21)
3rd
1.333 (32/24)
4th
1.111 (30/27)
5th
0.966 (28/29)
6th
0.852 (23/27)
FRAME
Caster 25°
Trail
108 mm (4.3 in.)
Tire Size:
Front
120/70ZR17M/C(58W)
Rear
160/60ZR17M/C(69W)
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
SPECIFICATIONS 11
Rim Size:
Front
J17M/C × MT3.50
Rear
J17M/C × MT4.50
Fuel Tank Capacity 19 L (5.0 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 10 Ah
Headlight:
High Beam 12 V 55 W
Low Beam 12 V 55 W
Tail/Brake Light
LED
Even if one of LED (Light Emitting Diode) tail/brake light is not lit, consult with an
authorized Kawasaki dealer.
Specifications are subject to change without notice.
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
12 SERIAL NUMBER LOCATIONS
SERIAL NUMBER LOCATIONS
The engine and frame serial numbers are used to register the motorcycle. They
are the only means of identifying your particular machine from others of the same
model type. These serial numbers may be needed by your dealer. when ordering
parts. In the event of theft, the investigating authorities will require both numbers
as well as the model type and any peculiar features of your machine that can help
them identify it.
Frame No.
A. Frame Number
Engine No.
A. Engine Number
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
LOCATION OF PARTS 13
LOCATION OF PARTS
1. Clutch Lever
2. Left Handlebar Switches
3. Meter Instruments
4. Ignition Switch/Steering Lock
5. Brake Fluid Reservoir (Front)
6. Front Brake Lever
7. Spring Preload Adjuster (Front Fork)
8. Rebound Damping Force Adjuster
(Front Fork)
9. Right Handlebar Switches
10. Throttle Grip
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
14 LOCATION OF PARTS
1. Headlight/City Light
2. Turn Signal Light
3. Spark Plugs
4. Air Cleaner
5. Main Fuse
6. Battery
7. Seat
8. Helmet Hook
9. Tool Kit/Storage
Compartments
10. Seat Lock
11. Brake Disc
12. Brake Caliper
13. Front Fork
14. Shift Pedal
15. Side Stand
16. Drive Chain
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
LOCATION OF PARTS 15
1. License Plate Light
2. Tail/Brake Light
3. Rebound Damping
Force Adjuster (Rear
Shock Absorber)
4. Brake Fluid Reservoir
(Rear)
5. Rear Shock Absorber
6. Spring Preload
Adjuster (Rear Shock
Absorber)
7. Fuel Tank
8. Fuel Tank Cap
9. Coolant Reserve Tank
10. Muffler
11. Rear Brake Light
Switch
12. Rear Brake Pedal
13. Oil Level Inspection
Window
14. Idle Adjusting Screw
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
16 LOADING AND ACCESSORIES INFORMATION
LOADING AND ACCESSORIES INFORMATION
WARNING
Incorrect loading, improper in-
stallation or use of accessories,
or modification of your motorcy-
cle may result in an unsafe rid-
ing condition. Before you ride
the motorcycle, make sure that
the motorcycle is not overloaded
and that you have followed these
instructions.
With the exception of genuine
Kawasaki Parts and Accessories,
Kawasaki has no control over the
design or application of accessories.
In some cases, improper installation
or use of accessories, or motorcycle
modification, will void the motorcycle
warranty, can negatively affect per-
formance, and can even be illegal.
In selecting and using accessories,
and in loading the motorcycle, you are
personally responsible for your own
safety and the safety of other persons
involved.
NOTE

Kawasaki Parts and Accessories
have been specially designed for
use on Kaw asaki moto rcy cles. We
strongly recommend that all parts
and accessories you add to your
motorcycle be genuine Kawasaki
components.
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, you must take extreme care
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
LOADING AND ACCESSORIES INFORMATION 17
in carrying cargo, passengers and/or
in the fitting of additional accessories.
The following general guidelines have
been prepared to assist you in making
your determinations.
1. Any passenger should be thor-
oughly familiar with motorcycle op-
eration. The passenger can affect
control of the motorcycle by im-
proper positioning during cornering
and sudden movements. It is im-
portant that the passenger sits still
while the motorcycle is in motion
and not interfere with the operation
of the motorcycle. Do not carry ani-
mals on your motorcycle.
2. You should instruct any passenger
before riding to keep his or her feet
on the passenger footpegs and hold
on to the operator or seat strap. Do
not carry a passenger unless he or
she is tall enough to reach the foot-
pegs and footpegs are provided.
3. All baggage should be carried as
low as possible to reduce the effect
on the motorcycle center of gravity.
Baggage weight should also be dis-
tributed equally on both sides of the
motorcycle. Avoid carrying baggage
that extends beyond the rear of the
motorcycle.
4. Baggage should be securely at-
tached. Make sure that the baggage
will not move around while you are
riding. Recheck baggage security
as often as possible (not while the
motorcycle is in motion) and adjust
as necessary.
5. Do not carry heavy or bulky items on
a luggage rack. They are designed
for light items, and overloading can
affect handling due to changes in
weight distribution and aerodynamic
forces.
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
18 LOADING AND ACCESSORIES INFORMATION
6. Do not install accessories or carry
baggage that impairs the perfor-
mance of the motorcycle. Make
sure that you have not adversely
affected any lighting components,
road clearance, banking capability
(i.e., lean angle), control operation,
wheel travel, front fork movement,
or any other aspects of the motor-
cycle’s operation.
7. Weight attached to the handlebar or
front fork will increase the mass of
the steering assembly and can re-
sult in an unsafe riding condition.
8. Fairings, windshields, backrests,
and other large items have the ca-
pability of adversely affecting stabil-
ity and handling of the motorcycle,
not only due to their weight, but
also due to the aerodynamic forces
acting on these surfaces while the
motorcycleisinoperation. Poorly
designed or installed items can re-
sult in an unsafe riding condition.
9. This motorcycle was not intended to
be equipped with a sidecar or to be
used to tow any trailers or other ve-
hicles. Kawasaki does not manu-
facture sidecars or trailers for mo-
torcycles and cannot predict the ef-
fects of such accessories on han-
dling or stability, but can only warn
that the effects can be adverse and
that Kawasaki cannot assume re-
sponsibility for the results of such
unintended use of the motorcycle.
Furthermore, any adverse effects on
motorcycle components caused by
the use of such accessories will not
be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage,
and accessories must not exceed 180 kg
(397 lb).
Kawasaki Versys 650 Owner's Manual
http://www.motorcycle.in.th
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Kawasaki Versys 650 Owner's manual

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