Toro 07359TC User manual

Category
Cars
Type
User manual

This manual is also suitable for

FormNo.3389-299RevB
Workman
®
MDX-DUtilityVehicle
ModelNo.07359—SerialNo.315000001andUp
ModelNo.07359TC—SerialNo.315000001andUp
G014966
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3389-299*B
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Themachineisdesignedprimarilyasanoff-roadvehicleand
isnotintendedforextensiveuseonpublicroads.Whenusing
themachineonpublicroads,followalltrafcregulationsand
useanyadditionalaccessoriesthatmayberequiredbylaw,
suchaslights,turnsignals,slowmovingvehicle(SMV)sign,
andothersasrequired.
Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
BeforeOperating....................................................4
Supervisor’sResponsibilities.....................................5
SafeHandlingofFuels.............................................5
Operation...............................................................5
Maintenance...........................................................7
Hauling..................................................................7
SoundPower..........................................................8
SoundPressure.......................................................8
Hand-ArmVibration...............................................8
WholeBodyVibration.............................................8
SafetyandInstructionalDecals.................................9
Setup...........................................................................11
1InstallingtheSteeringWheel..................................12
2CheckingtheFluidLevelsandTireAir
Pressure............................................................12
3ReadingtheManualandViewingtheSafety
TrainingMaterial................................................12
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
ThinkSafetyFirst...................................................17
OperatingtheCargoBox.........................................17
PreformingPre-StartingChecks...............................18
CheckingtheBrakeFluidLevel................................19
CheckingtheEngine-OilLevel.................................19
CheckingtheTireAirPressure.................................20
AddingFuel...........................................................20
StartingtheEngine.................................................21
StoppingtheMachine.............................................21
ParkingtheMachine...............................................21
BreakinginaNewMachine......................................22
LoadingtheCargoBox...........................................22
TransportingtheVehicle.........................................23
TowingtheMachine...............................................23
TowingaTrailer.....................................................23
Maintenance.................................................................24
RecommendedMaintenanceSchedule(s)......................24
DailyMaintenanceChecklist....................................25
PremaintenanceProcedures........................................26
MaintainingtheVehicleunderSpecialOperating
Conditions.........................................................26
LiftingtheMachine................................................26
AccessingtheHood................................................26
Lubrication...............................................................27
GreasingtheMachine.............................................27
GreasingtheFrontWheelBearings...........................28
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................31
FuelSystemMaintenance...........................................33
InspectingFuelLinesandConnections......................33
ReplacingtheFuelFilter..........................................33
ElectricalSystemMaintenance....................................33
ServicingtheBattery...............................................33
ReplacingtheFuses................................................35
MaintainingtheHeadlights......................................35
DriveSystemMaintenance.........................................37
MaintainingtheTires..............................................37
AdjustingtheFrontWheelToe-inand
Camber.............................................................37
CheckingtheTransaxleOilLevel..............................38
ChangingtheTransaxleOil......................................39
CheckingandAdjustingtheNeutralPosition..............39
InspectingthePrimaryDriveClutch.........................40
MaintainingthePrimaryDriveClutch.......................40
CoolingSystemMaintenance......................................41
CleaningtheEngineCoolingAreas...........................41
FillingtheRadiator.................................................41
BrakeMaintenance....................................................42
InspectingtheBrakes..............................................42
AdjustingtheParking-BrakeHandle..........................42
AdjustingtheBrakeCables......................................43
ChangingtheBrakeFluid........................................43
BeltMaintenance......................................................44
ServicingtheDriveBelt...........................................44
ReplacingtheDriveBelt..........................................44
CheckingtheBelt-pullBumper.................................44
ChassisMaintenance..................................................45
AdjustingtheCargo-boxLatches..............................45
Cleaning...................................................................45
WashingtheVehicle................................................45
Storage........................................................................46
3
Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
Important:Themachineisdesignedprimarilyasan
off-roadvehicleandisnotintendedforextensiveuseon
publicroads.Whenusingthemachineonpublicroads,
followalltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchaslights,
turnsignals,slowmovingvehicle(SMV)sign,and
othersasrequired.
TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
BeforeOperating
Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToro®Company,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.
Neverallowchildrentooperatethemachine.Anyone
whooperatesthemachineshouldhaveamotorvehicle
license.
Neverallowotheradultstooperatethemachinewithout
rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthemachine.
Thismachineisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.
Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
Neveroperatethemachinewhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.
Donotdrivethemachinewhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.
Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
Neverallowchildrentooperatethemachine.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thismachine.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthemachine.
Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.
Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.
Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.
Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsinafuel
containerthatisnotgrounded.Removethefuelcontainer
fromthebedofthemachineandplaceitontheground
andawayfromthevehiclebeforelling.Keepthe
nozzleincontactwiththecontainerwhilellingthefuel
container.Removeequipmentfrombedofthemachine
beforefuelingit.
Operatethemachineonlyoutdoorsorinawellventilated
area.
4
SupervisorsResponsibilities
Makesureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’sManualandalllabelsonthevehicle.
Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepforthesafeoperationofthemachine).
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Dieselfuelisextremelyammable
andthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
Theoperatorandpassengershouldremainseatedand
usetheseatbeltswheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).
Whenstartingtheengine:
Sitonoperator’sseatandensurethattheparking
brakeisengaged.
Keepyourfootonthebrake.
TurnignitionswitchtotheOnposition.Whenthe
glowplugindicatorgoesoff,theengineisreadyto
start.
TurntheignitionkeytotheStartposition.
Usingthemachinedemandsattention.Failuretooperate
machinesafelymayresultinanaccident,tipoverofthe
machine,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:
Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
Watchforholesorotherhiddenhazards.
Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
Useextracautionwhenoperatingthemachineon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.
Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethemachinewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
controlofthemachine.
Donotpassanothermachinetravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
Whendumping,donotletanyonestandbehind
machineanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.
Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle.
Backupslowly.
Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand
othervehicles.Alwayssignalyourturnsorstopearly
enoughsootherpersonsknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.
Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
5
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.
Ifyouareeverunsureaboutthesafeoperationofthe
machine,stopyourworkandaskyoursupervisor.
Beforegettingofftheseat:
Stopmovementofthemachine.
Lowerbed.
Shutengineoffandwaitforallmovementtostop.
Setparkingbrake.
Removekeyfromignition.
Donottouchengine,transmission,radiator,muferor
mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.
Ifthemachineevervibratesabnormally,stopthemachine
immediately,turnengineoff,waitforallmotionto
stopandinspectfordamage.Repairalldamagebefore
resumingoperation.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Braking
Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle
caninjureyouandyourpassenger.Inaddition,itcan
damagethemachineanditscontents.
Grossvehicleweight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavier
theload,thelongerittakestostop.RefertoLoadingthe
CargoBox(page22)formoreinformation.
Decreasethespeedofthemachineifthecargoboxhas
beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichwill
affectthecontrolofthemachine.
Turfandpavementaremuchmoreslipperywhentheyare
wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywill
notworkwelluntiltheyaredry.Afterdrivingthrough
water,youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thiswill
drythebrakesout.
OperatingonHills
WARNING
Operatingthemachineonahillmaycausetipping
orrollingofthemachine,ortheenginemaystall
andyoucouldloseheadwayonthehill.Thiscould
resultinpersonalinjury.
Donotoperatemachineonexcessivelysteep
slopes.
Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
Iftheenginestallsoryouloseheadwayona
hill,slowlybackstraightdownthehill.Never
attempttoturnthemachinearound.
Operatethemachineslowlyonahillanduse
caution.
Avoidturningonahill.
Reduceyourloadandthespeedofthemachine.
Avoidstoppingonhills,especiallywithaload.
Theseextracautionsneedtobetakenwhenoperatingthe
machineonahill:
Slowthemachinedownbeforestartingupordownahill.
Iftheenginestallsoryoubegintolosemomentumwhile
climbingahill,graduallyapplythebrakesandslowlyback
themachinestraightdownthehill.
Turningwhiletravelingupordownhillscanbedangerous.
Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.
Heavyloadsaffectstability.Reducetheweightofthe
loadandyourgroundspeedwhenoperatingonhillsorif
theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).
Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthemachinemustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthemachine.Donotslamonthebrakes
whenrollingbackward,asthismaycausethemachine
tooverturn.
Ifyouwillbeusingthemachineonhillyterrain,youcan
installtheoptionalROPSKit.
6
OperatingonRoughTerrain
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.
Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.
Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.
Ifyouwillbeusingthemachineonroughterrain,youcan
installtheoptionalROPSKit.
LoadingandDumping
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
Donotdumpmaterialsonbystanders.
Donotexceedtheratedweightcapacityofthemachine
whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page16).
Usecautionwhenoperatingthemachineonahillsideor
onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.
Usecautionwhencarryingtallloadsinthecargobox.
Beawarethatthestabilityandcontrolofthemachine
arereducedwhentheloadinthecargoboxispoorly
distributed.
Carryingoversizedloadsinthecargoboxchangesthe
stabilityofthemachine.
Thesteering,braking,andstabilityofthemachineare
affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachinesuchasthe
liquidinalargetank.
Neverdumpaloadedcargoboxwhilethemachineis
sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.
Whenoperatingwithaheavyloadinthecargobox,
reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.
Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
Therearcargospaceisintendedforloadcarrying
purposesonly,notforpassengers.
Neveroverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossmachineweight(GVW);refer
toLoadingtheCargoBox(page22).
Maintenance
Beforeservicingormakingadjustmentstothemachine,
movethemachinetoalevelsurface,stoptheengine,set
theparkingbrake,andremovethekeyfromignitionto
preventaccidentalstartingoftheengine.
Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
Tobesureofoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffecttheoperation,performance,
durabilityofthemachine,oritsusemayresultininjury
ordeath.Suchusecouldvoidtheproductwarrantyof
TheToro®Company.
Thismachineshouldnotbemodiedwithout
authorizationfromTheToro®Company.Directany
inquiriestoTheToro®Company,CommercialDivision,
VehicleEngineeringDept.,8111LyndaleAve.So.,
Bloomington,Minnesota55420–1196USA.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
7
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.25m/s
2
Measuredvibrationlevelforlefthand=1.36m/s
2
UncertaintyValue(K)=0.68m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.35m/s
2
UncertaintyValue(K)=0.17m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
104-6581
1.Warning—readtheOperator'sManual.
2.Firehazard—beforefueling,stoptheengine.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16MPH
(26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.
5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall
times.
119-9727
1.Horn7.Powerpoint
2.Hourmeter
8.Warning—readtheOperator'sManual.
3.Headlights
9.Collisionhazard—donotoperatethevehicleonpublicstreets,
roads,orhighways.
4.Engine—stop10.Fallinghazard—donotcarrypassengersinthecargobed.
5.Engine—on11.Fallinghazard—donotallowchildrentooperatethevehicle.
6.Engine—start
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
9
99-7345
1.Warning—readtheOperator'sManual.
2.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.
3.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsinplace.
4.Crushinghazard,cargobox—usetheproprodtosupport
thecargobed
99-7952
1.Choke
3.Neutral
2.Reverse4.Forward
99-7350
1.Maximumtongueweightis50lb(23kg);maximumtrailer
weightis400lb(181kg).
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
120-4837
1.ReadtheOperator's
Manualforinformationon
fuses.
5.Machinefuse,15A
2.Alarm/powerpoint,10A6.Lift,15A
3.Engine,10A
7.Rearlift,15A
4.Headlights,10A8.Horn,30A
115-2412
1.Warning—readtheOperator'sManual;nostorage.
10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Steeringwheel
1
Installthesteeringwheel(Model
07359TConly).
2
Nopartsrequired
Checktheuidlevelsandtireair
pressure.
Operator'sManual
1
Engineowner’smanual1
PartsCatalog
1
SafetyTrainingmaterial
1
RegistrationCard
1
PredeliveryInspectionForm1
CerticateofQuality
1
3
Key2
ReadtheOperator'sManualandview
thetrainingmaterialbeforeoperating
themachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
11
1
InstallingtheSteeringWheel
Partsneededforthisprocedure:
1
Steeringwheel
Procedure
Note:ThisprocedureisonlyneededforModel07359TC.
1.Throughtheopeningsinthebackofthesteering
wheel,releasethelocktabsofthecentercoverand
removethecoverfromthewheel(Figure3).
Figure3
1.Steeringshaft
5.Washer
2.Dustcover6.Locknut
3.Steeringwheel7.Centercover
4.Tabslotsinwheel
8.Opening(foraccesstothe
steeringwheeltabs)
2.Removethelocknutandwasherfromthesteering
shaft(Figure3).
3.Alignthesteeringwheelontothesplinesofthesteering
shaft(Figure3).
Note:Positionthesteeringwheelontheshaft
sothatwhenthetiresofthemachinearepointed
straightahead,thecrossbeamofthesteeringwheelis
horizontalandthethickerspokeofthesteeringwheel
ispointingdown.
4.Assemblethewasherandlocknutthreadsofthe
steeringshaft(Figure3).
5.Torquethenutto24-29N-m(18-22ft-lb).
6.Alignthelocktabsofthecentercovertotheopenings
inthesteeringwheelandpressthecoverintothewheel
untilthelockstabssnapintoplace(Figure3).
2
CheckingtheFluidLevelsand
TireAirPressure
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengineis
rstoperated;refertoCheckingtheEngine-OilLevel
(page19).
2.Checkthebrakeuidlevelbeforetheengineisrst
operated;refertoCheckingtheBrakeFluidLevel(page
19).
3.Checkthetransaxle-oillevelbeforetheengineisrst
operated;refertoCheckingtheTransaxleOilLevel
(page38).
4.Checktheairpressureinthetires;refertoChecking
theTireAirPressure(page20)
3
ReadingtheManualand
ViewingtheSafetyTraining
Material
Partsneededforthisprocedure:
1
Operator'sManual
1Engineowner’smanual
1
PartsCatalog
1
SafetyTrainingmaterial
1
RegistrationCard
1PredeliveryInspectionForm
1
CerticateofQuality
2Key
Procedure
ReadtheOperator'sManualandEngineowner'smanual.
Viewthesafetytrainingmaterial.
Fillouttheregistrationcard.
CompletethePredeliveryInspectionForm.
ReviewtheCerticateofQuality.
12
ProductOverview
Figure4
1.Hoodlatch
3.Cargobox5.Gearshiftselector7.Cargoboxlever
2.Parkingbrakehandle4.Towingtongue6.Fuelcap
Controls
Figure5
1.Steeringwheel
5.Acceleratorpedal
2.Cupholder
6.Parkingbrakehandle
(centerconsole)
3.Passengerhandhold
7.Operator'sManualstorage
tube
4.Brakepedal
AcceleratorPedal
Usetheacceleratorpedal(Figure5)tovarygroundspeed
ofthemachine.Pressingdownthepedalincreasesground
speed.Releasingthepedalwillslowthemachine.
Note:Themaximumforwardspeedis26km/h(16mph).
BrakePedal
Usethebrakepedalisusedtostoporslowthemachine
(Figure5).
CAUTION
Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonalinjury.
Ifbrakepedaltravelstowithin25mm(1inch)of
thevehicleoorboard,thebrakesmustbeadjusted
orrepaired.
ParkingBrakeLever
Theparkingbrakeleverislocatedbetweentheseats(Figure
4andFigure5).Whenevertheengineisshutoff,setthe
parkingbraketopreventthemachinefromaccidentalmoving.
Tosettheparkingbrake,pullupontheparkingbrakelever.
Toreleasetheparkingbrake,pushtheleverdown.Ifthe
machineisparkedonasteepgrade,makesurethatthe
parkingbrakeisset.
13
HornButton(TCModelonly)
Thehornbuttonislocatedatthelowerleftcornerofthedash
panel(Figure6).Pressthehornbuttontosoundthehorn.
Figure6
1.Hornbutton(TCModels
Only)
6.Engine
coolant-temperaturelight
2.Hourmeter
7.Glow-plugIndicatorlight
3.Lightswitch
8.Starterswitch
4.Batterylight9.Powerpoint
5.Engineoilpressurelight
LightSwitch
Thelightswitchislocatedtotheleftofthesteeringcolumn
(Figure6).Usethelightswitchtoilluminatetheheadlights.
Pushupthelightswitchturnontheheadlightsorpushdown
theswitchtoturnoffthelights.
HourMeter
Thehourmeterislocatedtotheleftofthelightswitch
(Figure6).Usethehourmetertondoutthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneveryouturnthekeyswitchtotheOnpositionorif
theengineisrunning.
BatteryLight
Thebatterylightislocatedtotherightofthesteeringcolumn
andabovetheoillight(Figure6).Thebatterylightwillturn
onforseveralsecondswhenyourststarttheengine,and
thenturnoffoncetheengineisrunning.Ifthelightremains
onwhiletheengineisrunning,thealternator,battery,or
electricalsystemisdamaged.
EngineOilPressureLight
Theengineoilpressurelightislocatedtotherightofthe
steeringcolumnandbelowthebatterylight(Figure6).The
oillightwarnstheoperatoriftheengineoilpressuredrops
belowasafeleveltooperatetheengine.Ifthelightcomeson
andremainslit,shutofftheengineandchecktheengineoil
level.Addoiltotheengineifnecessary;refertoCheckingthe
Engine-OilLevel(page19).
Note:Theoillightmayicker.Thisisnormalandnoaction
needstobetaken.
EngineCoolant-temperatureLight
Theenginecoolant-temperaturelightislocatedtothe
rightofthebatteryandtheengineoilpressurelights,and
abovetheglowplugindicatorlight(Figure6).Theengine
coolant-temperaturelightwarnstheoperatorthatthecoolant
temperatureoftheengineistoohottocontinueoperating
theengine(theengineisoverheating).Stoptheengineand
allowthemachinetocooldown.Checkthecoolantleveland
thebeltstothefanandwaterpump.Fillthecoolantreservoir
withcoolantasneededandreplaceanyworn,damaged,or
slippingbelts.
Important:Iftheengineoverheatingproblempersists,
contactyourAuthorizedToroDealerfordiagnosticsand
repair.
Glow-plugIndicatorLight
Theglow-plugindicatorlightislocatedtotherightofthe
batteryandtheengineoilpressurelights,andbelowthe
enginecoolant-temperaturelight(Figure6).Theglow-plug
indicatorlightwillilluminateredwhenyourotatetheignition
switchtotheOnpositionandtheengineiscold.Thelight
indicatesthattheglowplugsareoperating.
StarterSwitch
Theignitionswitchislocatedtotherightofthesteering
columnandbelowtheindicatorlightsforthebattery,engine
oilpressure,enginecoolanttemperature,glowplugs(Figure
6).Usetheignitionswitchtostartandstoptheengine.The
switchhas3positions:Off,On,andStart.Rotatethekey
clockwisetotheOnpositiontoactivatetheglowplugs.
Whentheglowplugindicatorlightturnsoff,rotatethekey
counterclockwisetotheStartpositiontostarttheengine.
Toshutofftheengine,rotatethekeycounterclockwiseto
theOffposition.
Note:Removethekeyfromtheignitionwhenleavingthe
machine.
PowerPoint
Thepowerpointislocatedtotherightofthestarterswitch
(Figure6).Usethepowerpointtopower12voltoptional
electricalaccessories.
14
Gear-ShiftSelector
Thegearshiftselectorislocatedbetweentheseatsandbelow
theparkingbrakelever.Thegearshiftselectorhasthree
positions:Forward,Reverse,andNeutral(Figure7).
Note:Theenginewillstartandruninanyofthethree
positions.
Important:Alwaysstopthevehiclebeforechanging
gears.
Figure7
1.Gearshiftselector
FuelGauge
Thefuelgauge(Figure8)islocatedonthefueltank,nextto
thellercapattheoperator'ssideofthemachine.Thegauge
displaystheamountoffuelinthetank.
Figure8
1.Empty4.Fuelgauge
2.Full5.Fuel-tankcap
3.Needle
PassengerHandHolds
Thepassengerhandholdsarelocatedontherightsideofthe
dashpanelandattheoutsideofeachseat(Figure9).
G009193
1
2
Figure9
1.Handhold—hiprestraint2.Passengerhandhold
15
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Baseweight
Dry590kg(1300lb)
Ratedcapacity(onlevelground)749kg(1650lb)total,including90.7kg(200lb)operatorand90.7kg(200lb)passenger,load,
trailertongueweight,grosstrailerweight,accessories,andattachments
Maximumgrossvehicleweight
(GVW)(onlevelground)
1341kg(2950lb)total,includingalloftheweightslistedabove
Maximumcargocapacity(onlevel
ground)
567kg(1250lb)total,includingtrailertongueweightandgrosstrailerweight
Towcapacity:
StandardhitchTongueweight23kg(50lb)Maximumtrailerweight182kg(400lb)
Heavy-dutyhitch
Tongueweight45kg(100lb)Maximumtrailerweight363kg(800lb)
Overallwidth150cm(59inches)
Overalllength299cm(117.75inches)
Groundclearance25.4cm(10inches)atthefrontwithnoloadoroperator,18cm(7inches)attherearwith
noloadoroperator
Wheelbase
205.7cm(81inches)
Wheeltread(centerlinetocenter
line)
124.5cm(49inches)inthefront,120cm(47-1/4inches)intherear
Cargoboxlength116.8cm(46inches)inside,132.7cm(52-1/4inches)outside
Cargoboxwidth124.5cm(49inches)inside,150cm(59inches)atoutsideofthemoldedfenders
Cargoboxheight25.4cm(10inches)inside
Maximumspeed
26km/h(16mph)
Enginespeed(non-adjustable)
Lowidle–1250±50rpm,Highidle–3470±50rpm
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
16
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
OperatingtheCargoBox
RaisingtheCargoBox
WARNING
Drivingthemachinewiththecargoboxraisedmay
causethemachinetotiporrolleasier.Thebox
structuremaybecomedamagedifyouoperatethe
machinewiththeboxraised.
Onlyoperatethemachinewhenthecargobox
isdown.
Afteremptyingthecargobox,lowerit.
CAUTION
Ifaloadisconcentratednearthebackofthecargo
boxwhenyoureleasethelatches,theboxmay
unexpectedlytipopeninjuringyouorbystanders.
Centerloadsinthecargoboxifpossible.
Holdthecargoboxdownandensurethatno
oneisleaningovertheboxorstandingbehindit
whenreleasingthelatches.
Removeallcargofromtheboxbeforeliftingthe
boxuptoservicethemachine.
1.Liftthelatchleverthatisattheeithersidenearthe
forwardcornerofthecargobox,andlifttheboxup
(Figure10).
2.Securethecargoboxbypullingtheproprodintothe
reardetentatendoftheslotthatisintheleftframeof
themachine(Figure10).
g014860
1
2
3
Figure10
1.Latchlever3.Detentslot
2.Proprod
LoweringtheCargoBox
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
1.Raisethecargoboxslightlybyliftinguponthelatch
lever(Figure10).
2.Pulltheproprodoutofthedetentslot(Figure10).
3.Lowertheboxuntilitlatchesintosecurely(Figure10).
17
OpeningtheTailgate
1.Ensurethatthecargoboxisdownandlatched.
2.Liftuponthengerpullsatthebackpanelofthetail
gate(Figure11).
Figure11
1.Tailgateange(cargobox)3.Liftup(ngerpull)
2.Lockange(tailgate)
4.Rotaterearwardanddown
3.Alignthelockangesofthetailgatewiththeopenings
betweenthetailgateangesofthecargobox(Figure
11).
4.Rotatethetailgaterearwardanddown(Figure11).
ClosingtheTailgate
Ifyouunloadedloosematerialsuchassand,landscapingrock,
orwoodchipsfromthecargoboxofthemachine,somethe
materialthatyouunloadedmayhavelodgedinthehinge
areaofthetailgate.Performthefollowingbeforeclosingthe
tailgate.
1.Useyourhandstoremoveasmuchofthematerial
fromthehingeareaaspossible.
2.Rotatethetailgatetoapproximately45°position
(Figure12).
Figure12
3.Useashort,shakingmotiontorotatethetailgateback
andforthseveraltimes(Figure12).
Note:Thisactionwillhelpmovematerialawayfrom
thehingearea
4.Lowerthetailgateandcheckformaterialremainingin
thehingearea.
5.Repeatsteps1through4untilthematerialisremoved
fromthehingearea.
6.Rotatethetailgateupandforwarduntilthelockanges
ofthetailgateareushwiththetailgatepocketinthe
cargobox(Figure11).
Note:Raiseorlowerthetailgateinordertoalignthe
lockangesofthetailgatewiththeverticalopenings
betweenthetailgateangesofthecargobox.
7.Lowerthetailgateuntilitisseatedinthebackofthe
cargobox(Figure11).
Note:Thelockangesofthetailgatewillbefully
securedbythetailgateangesofthecargobox.
PreformingPre-Starting
Checks
ServiceInterval:BeforeeachuseordailyCheckthe
followingitemseachtimeyoubegin
usingthemachinefortheday:
Checkbrakeuidlevels,andaddthespeciedbrake
uidsasneeded;refertoCheckingtheBrakeFluidLevel
(page19).
Checkengineoil,andaddthespeciedoilasneeded;
refertoCheckingtheEngine-OilLevel(page19).
Checktheairpressureinthetires;refertoCheckingthe
TireAirPressure(page20).
Checkthebrakepedaloperation.
Checktoseethatthelightsareworking.
Turnthesteeringwheeltotheleftandrighttocheck
steeringresponse.
Checkforoilleaks,looseparts,andanyothernoticeable
malfunctions.
18
Note:Shutofftheengineandallowallmovingpartsto
stopbeforecheckingforoilleaks,looseparts,andother
wearanddamage.
Ifanyoftheaboveitemsarenotcorrect,notifyyour
mechanicorcheckwithyoursupervisorbeforetakingthe
machineoutfortheday.Yoursupervisormaywantyouto
checkotheritemsonadailybasis,soaskhimorherabout
additionaloperator’sresponsibilities.
CheckingtheBrakeFluid
Level
ServiceInterval:BeforeeachuseordailyCheckthe
brake-uidlevelbeforethemotorisrst
used.
BrakeFluidType:DOT3
1.Parkthemachineonalevelsurface,settheparking
brake,rotatetheOn/OffswitchtotheOffposition,
andremovethekey..
2.Removetherubberpluginthecenterandontopof
thedashtogainaccesstothemasterbrakecylinder
andreservoir(Figure13).
Figure13
1.Rubberplug
3.Fillerneck(reservoir)
2.Reservoircap
4.DOT3brakeuid
3.Lookattheoutlineoftheuidlevelatthesideofthe
reservoir.(Figure14).
Note:ThelevelshouldbeabovetheMinimumline
Figure14
1.Brake-uidreservoir
2.Minimumline
4.Iftheuidlevelislow ,preformthefollowing:
A.Cleantheareaaroundthereservoircap,and
removethecap(Figure13).
B.AddDOT3brakeuidtothereservoiruntilthe
uidlevelisabovetheMinimumline(Figure14).
Note:Donotoverllthereservoirwithbrake
uid.
C.Installthereservoircap(Figure13).
5.Installtherubberplugintopofthedash(Figure14).
CheckingtheEngine-OilLevel
ServiceInterval:BeforeeachuseordailyChecktheoillevel
intheenginebeforetheengineisrst
started.
Note:Themachineisshippedwithoilinthecrankcase;
however,checktheoilbeforeandafteryoustarttheengine.
OilType:Detergentoil(APIserviceCH-4,CI-4,CJ-4,or
higher)
Viscosity:Seethetablebelow
F
-30
C
-34
-10
-23
10
-12
32
0
50
10
70
21
90
32
110
43
STARTING TEMPERA TURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
*A synthetic 5W -30 oil may be used.
15W -40
10W -30
5W-30
G017503
Figure15
1.Movethemachinetoalevelsurface.
2.Raisethecargobox;refertoRaisingtheCargoBox
(page17).
3.Usearagtocleanaroundtheoildipstick(Figure16)so
thatdirtcannotfallintothedipsticktubeanddamage
theengine.
19
G016858
1
2
Figure16
1.Fillcap
2.Oildipstick
4.Removetheoildipstickandwipetheendclean.
5.Slidetheoildipstickintothedipsticktubefullyseating
it(Figure16).
6.Pullthedipstickoutandlookattheend(Figure16).
Note:Iftheoillevelislow,removethellercapfrom
theengineandaddthespeciedoiltoraisethelevelup
to,butnotover,theFullmarkonthedipstick.Addthe
oilslowlyandchecktheleveloftenduringthisprocess.
Donotoverlltheenginewithoil..
7.Installtheoildipstickandrmlyseatit(Figure16).
8.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
CheckingtheTireAirPressure
ServiceInterval:Beforeeachuseordaily
TireAirPressureRange:55to103kPa(8to22psi)
Important:Donotexceedthemaximumairpressure
indicatedonthesidewallofthetire.
Note:Theairpressureneededinthetiresisdeterminedby
thepayloadthatyouintendtocarry.
1.Checktheairpressureinthetires.
Note:Theairpressurerangeinthefrontandreartires
is55to103kPa(8to22psi).
Uselowerairpressureinthetiresforlighter
payloads,forlessthesoilcompaction,fora
smoothertheride,andtominimizetiremarksin
theground.
Usehigherairpressureinthetiresforcarrying
heavierpayloadsathigherspeeds.
2.Ifneeded,adjusttheairpressureinthetiresbyadding
orremovingairinthetires.
AddingFuel
Theenginerunsonclean,freshdieselfuelwithaminimum
cetaneratingof40.Purchasefuelinquantitiesthatcanbe
usedwithin30daystoensurefuelfreshness.
Usesummergradedieselfuel(No.2-D)attemperatures
above20F(–7C)andwintergradedieselfuel(No.1-D
orNo.1-D/2-Dblend)below20F(–7C).Useofwinter
gradedieselfuelatlowertemperaturesprovideslowerash
pointandpourpointcharacteristics,allowingeasierstartsand
lesseningthechancesofchemicalseparationofthefueldue
tolowertemperatures.
Useofsummergradedieselfuelabove20F(–7C)will
contributetowardlongerlifeofthefuelpumpcomponents.
Important:Neverusekeroseneorgasolineinplaceof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Addfuel
tothefueltankuntilthelevelis1inch(25mm)
belowthebottomofthellerneck.Thisempty
spaceinthetankallowsfueltoexpand.
Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
Donotoperatethemachinewithouttheentire
intakeandexhaustsysteminplaceandinproper
workingcondition.
20
1 / 1

Toro 07359TC User manual

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