Toro 07359TC User manual

FormNo.3389-299RevB

Workman

MDX-DUtilityVehicle

ModelNo.07359—SerialNo.315000001andUp

ModelNo.07359TC—SerialNo.315000001andUp

G014966

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3389-299*B

ThisproductcomplieswithallrelevantEuropeandirectives;

fordetails,pleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

land.Otherstatesorfederalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Themachineisdesignedprimarilyasanoff-roadvehicleand

isnotintendedforextensiveuseonpublicroads.Whenusing

themachineonpublicroads,followalltrafcregulationsand

useanyadditionalaccessoriesthatmayberequiredbylaw,

suchaslights,turnsignals,slowmovingvehicle(SMV)sign,

andothersasrequired.

Thismachineisautilityvehicleintendedtobeusedby

professional,hiredoperatorsincommercialapplications.It

isprimarilydesignedforthetransportofimplementsusedin

suchapplications.Thisvehicleallowsforthesafetransport

ofanoperatorandonepassengerintheidentiedseats.The

bedofthisvehicleisnotsuitableforanyriders.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

BeforeOperating....................................................4

Supervisor’sResponsibilities.....................................5

SafeHandlingofFuels.............................................5

Operation...............................................................5

Maintenance...........................................................7

Hauling..................................................................7

SoundPower..........................................................8

SoundPressure.......................................................8

Hand-ArmVibration...............................................8

WholeBodyVibration.............................................8

SafetyandInstructionalDecals.................................9

Setup...........................................................................11

1InstallingtheSteeringWheel..................................12

2CheckingtheFluidLevelsandTireAir

Pressure............................................................12

3ReadingtheManualandViewingtheSafety

TrainingMaterial................................................12

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

ThinkSafetyFirst...................................................17

OperatingtheCargoBox.........................................17

PreformingPre-StartingChecks...............................18

CheckingtheBrakeFluidLevel................................19

CheckingtheEngine-OilLevel.................................19

CheckingtheTireAirPressure.................................20

AddingFuel...........................................................20

StartingtheEngine.................................................21

StoppingtheMachine.............................................21

ParkingtheMachine...............................................21

BreakinginaNewMachine......................................22

LoadingtheCargoBox...........................................22

TransportingtheVehicle.........................................23

TowingtheMachine...............................................23

TowingaTrailer.....................................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

DailyMaintenanceChecklist....................................25

PremaintenanceProcedures........................................26

MaintainingtheVehicleunderSpecialOperating

Conditions.........................................................26

LiftingtheMachine................................................26

AccessingtheHood................................................26

Lubrication...............................................................27

GreasingtheMachine.............................................27

GreasingtheFrontWheelBearings...........................28

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

ServicingtheEngineOil..........................................31

FuelSystemMaintenance...........................................33

InspectingFuelLinesandConnections......................33

ReplacingtheFuelFilter..........................................33

ElectricalSystemMaintenance....................................33

ServicingtheBattery...............................................33

ReplacingtheFuses................................................35

MaintainingtheHeadlights......................................35

DriveSystemMaintenance.........................................37

MaintainingtheTires..............................................37

AdjustingtheFrontWheelToe-inand

Camber.............................................................37

CheckingtheTransaxleOilLevel..............................38

ChangingtheTransaxleOil......................................39

CheckingandAdjustingtheNeutralPosition..............39

InspectingthePrimaryDriveClutch.........................40

MaintainingthePrimaryDriveClutch.......................40

CoolingSystemMaintenance......................................41

CleaningtheEngineCoolingAreas...........................41

FillingtheRadiator.................................................41

BrakeMaintenance....................................................42

InspectingtheBrakes..............................................42

AdjustingtheParking-BrakeHandle..........................42

AdjustingtheBrakeCables......................................43

ChangingtheBrakeFluid........................................43

BeltMaintenance......................................................44

ServicingtheDriveBelt...........................................44

ReplacingtheDriveBelt..........................................44

CheckingtheBelt-pullBumper.................................44

ChassisMaintenance..................................................45

AdjustingtheCargo-boxLatches..............................45

Cleaning...................................................................45

WashingtheVehicle................................................45

Storage........................................................................46

Safety

Improperuseormaintenancebytheoperatororownercan

resultininjury.Toreducethepotentialforinjury,comply

withthesesafetyinstructionsandalwayspayattentionto

thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply

withtheinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Themachineisdesignedprimarilyasan

off-roadvehicleandisnotintendedforextensiveuseon

publicroads.Whenusingthemachineonpublicroads,

followalltrafcregulationsanduseanyadditional

accessoriesthatmayberequiredbylaw,suchaslights,

turnsignals,slowmovingvehicle(SMV)sign,and

othersasrequired.

TheWorkmanwasdesignedandtestedtooffersafeservice

whenoperatedandmaintainedproperly.Althoughhazard

controlandaccidentpreventionpartiallyaredependent

uponthedesignandcongurationofthemachine,these

factorsarealsodependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedintheoperation,

maintenanceandstorageofthemachine.Improperuseor

maintenanceofthemachinecanresultininjuryordeath.

Thisisaspecializedutilityvehicledesignedforoff–roaduse

only.Itsrideandhandlingwillhaveadifferentfeelthanwhat

driversexperiencewithpassengercarsortrucks.Sotaketime

tobecomefamiliarwithyourWorkman.

NotalloftheattachmentsthatadapttotheWorkman

arecoveredinthismanual.SeethespecicOperator’s

Manualprovidedwitheachattachmentforadditionalsafety

instructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywith

thefollowingsafetyinstructions:

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.Areplacementmanualis

availablebysendingcompletemodelandserialnumber

to:TheToro®Company,8111LyndaleAvenueSouth,

Minneapolis,Minnesota55420.

•Neverallowchildrentooperatethemachine.Anyone

whooperatesthemachineshouldhaveamotorvehicle

license.

•Neverallowotheradultstooperatethemachinewithout

rstreadingandunderstandingtheOperator'sManual.

Onlytrainedandauthorizedpersonsshouldoperatethis

machine.Makesurethatalloperatorsarephysicallyand

mentallycapableofoperatingthemachine.

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe

manufacturer.Nevercarryanyotherpassengersonthe

vehicle.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Neveroperatethemachinewhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold

medicinescancausedrowsiness.

•Donotdrivethemachinewhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay

alertatalltimes.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.

Donotwearloosettingclothingorjewelrywhichcould

getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand

insuranceregulations.

•Neverallowchildrentooperatethemachine.Never

allowadultstooperateitwithoutproperinstructions.

Onlytrainedandauthorizedpersonsshouldoperate

thismachine.Makesurealloperatorsarephysicallyand

mentallycapableofoperatingthemachine.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

•Checkthesafetyinterlocksystemdailyforproper

operation.Ifaswitchshouldmalfunction,replacethe

switchbeforeoperatingmachine.

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,

ordamaged,repairorreplaceitbeforeoperatingthe

machine.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive

cautiously,usetheheadlights,andevenconsideradding

additionallights.

•Beforeoperatingthevehicle,alwayscheckallpartsof

thevehicleandanyattachments.Ifsomethingiswrong,

stopusingvehicle.Makesuretheproblemiscorrected

beforevehicleorattachmentisoperatedagain.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsinafuel

containerthatisnotgrounded.Removethefuelcontainer

fromthebedofthemachineandplaceitontheground

andawayfromthevehiclebeforelling.Keepthe

nozzleincontactwiththecontainerwhilellingthefuel

container.Removeequipmentfrombedofthemachine

beforefuelingit.

•Operatethemachineonlyoutdoorsorinawellventilated

area.

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedandfamiliar

withtheOperator’sManualandalllabelsonthevehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes

toosteepforthesafeoperationofthemachine).

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Dieselfuelisextremelyammable

andthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater

heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma

fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

Operation

•Theoperatorandpassengershouldremainseatedand

usetheseatbeltswheneverthevehicleisinmotion.The

operatorshouldkeepbothhandsonthesteeringwheel,

wheneverpossible,andthepassengershouldusethehand

holdsprovided.Keeparmsandlegswithinthevehicle

bodyatalltimes.Nevercarrypassengersintheboxor

onattachments.Rememberyourpassengermaynotbe

expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor

thevehicle.Neveroverllattachmentsorexceedthe

vehiclemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.

–Keepyourfootonthebrake.

–TurnignitionswitchtotheOnposition.Whenthe

glowplugindicatorgoesoff,theengineisreadyto

start.

–TurntheignitionkeytotheStartposition.

•Usingthemachinedemandsattention.Failuretooperate

machinesafelymayresultinanaccident,tipoverofthe

machine,andseriousinjuryordeath.Drivecarefully.

Topreventtippingorlossofcontrol,takethefollowing

precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,

ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthevehicleonasteep

slope.Normally,travelstraightupanddownslopes.

Reducespeedwhenmakingsharpturnsorwhen

turningonhillsides.Avoidturningonhillsides

wheneverpossible.

–Useextracautionwhenoperatingthemachineon

wetsurfaces,athigherspeeds,orwithafullload.

Stoppingtimewillincreasewithafullload.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions

ofthevehicle/bed.Operatethemachinewithextra

cautionwhenhandlingoff-centerloadsthatcannot

becentered.Keeploadsbalancedandsecureto

preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst

comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof

controlofthemachine.

–Donotpassanothermachinetravelinginthesame

directionatintersections,blindspots,oratother

dangerouslocations.

–Whendumping,donotletanyonestandbehind

machineanddonotdumptheloadonanyone’sfeet.

Releasethetailgatelatchesfromthesideofbox,not

frombehind.

–Keepallbystandersaway.Beforebackingup,lookto

therearandensurethatnooneisbehindthevehicle.

Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansand

othervehicles.Alwayssignalyourturnsorstopearly

enoughsootherpersonsknowwhatyouplantodo.

Obeyalltrafcrulesandregulations.

–Neveroperatethemachineinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.

Theelectricalandexhaustsystemsofthemachinecan

producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.

Makesurethereisenoughroomoverheadtoeasily

clearthemachineandyourhead.

–Ifyouareeverunsureaboutthesafeoperationofthe

machine,stopyourworkandaskyoursupervisor.

•Beforegettingofftheseat:

–Stopmovementofthemachine.

–Lowerbed.

–Shutengineoffandwaitforallmovementtostop.

–Setparkingbrake.

–Removekeyfromignition.

•Donottouchengine,transmission,radiator,muferor

mufermanifoldwhileengineisrunningorsoonafter

ithasstoppedbecausetheseareasmaybehotenough

tocauseburns.

•Ifthemachineevervibratesabnormally,stopthemachine

immediately,turnengineoff,waitforallmotionto

stopandinspectfordamage.Repairalldamagebefore

resumingoperation.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway.Hittinganobstacle

caninjureyouandyourpassenger.Inaddition,itcan

damagethemachineanditscontents.

•Grossvehicleweight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments

makethemachinehardertostoporturn.Theheavier

theload,thelongerittakestostop.RefertoLoadingthe

CargoBox(page22)formoreinformation.

•Decreasethespeedofthemachineifthecargoboxhas

beenremovedandthereisnoattachmentinstalledon

themachine.Thebrakingcharacteristicschangeandfast

stopsmaycausetherearwheelstolockup,whichwill

affectthecontrolofthemachine.

•Turfandpavementaremuchmoreslipperywhentheyare

wet.Itcantake2to4timeslongertostopthemachine

onwetsurfacesasondrysurfaces.Ifyoudrivethrough

deep-standingwaterandgetthebrakeswet,theywill

notworkwelluntiltheyaredry.Afterdrivingthrough

water,youshouldtestthebrakestomakesuretheywork

properly.Iftheydonot,driveslowlyonalevelground

whileputtinglightpressureonthebrakepedal.Thiswill

drythebrakesout.

OperatingonHills

WARNING

Operatingthemachineonahillmaycausetipping

orrollingofthemachine,ortheenginemaystall

andyoucouldloseheadwayonthehill.Thiscould

resultinpersonalinjury.

•Donotoperatemachineonexcessivelysteep

slopes.

•Donotacceleratequicklyorslamonthebrakes

whenbackingdownahill,especiallywithaload.

•Iftheenginestallsoryouloseheadwayona

hill,slowlybackstraightdownthehill.Never

attempttoturnthemachinearound.

•Operatethemachineslowlyonahillanduse

caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Theseextracautionsneedtobetakenwhenoperatingthe

machineonahill:

•Slowthemachinedownbeforestartingupordownahill.

•Iftheenginestallsoryoubegintolosemomentumwhile

climbingahill,graduallyapplythebrakesandslowlyback

themachinestraightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand

cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightofthe

loadandyourgroundspeedwhenoperatingonhillsorif

theloadhasahighcenterofgravity.Securetheloadto

thecargoboxofthemachinetopreventtheloadfrom

shifting.Takeextracarewhenhaulingloadsthatshift

easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping

onlevelground.Ifthemachinemustbestopped,avoid

suddenspeedchanges,whichmayinitiatetippingor

rollingofthemachine.Donotslamonthebrakes

whenrollingbackward,asthismaycausethemachine

tooverturn.

•Ifyouwillbeusingthemachineonhillyterrain,youcan

installtheoptionalROPSKit.

OperatingonRoughTerrain

WARNING

Suddenchangesinterrainmaycauseabrupt

steeringwheelmovement,possiblyresultingin

handandarminjuries.

•Reduceyourspeedwhenoperatingonrough

terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe

perimeterkeepingthumbsupandoutoftheway

ofthesteeringwheelspokes.

Reducethegroundspeedofthemachineandloadcarriedin

themachinewhenoperatingonroughterrain,unevenground,

andnearcurbs,holes,andothersuddenchangesinterrain.

Loadsmayshift,causingthemachinetobecomeunstable.

Ifyouwillbeusingthemachineonroughterrain,youcan

installtheoptionalROPSKit.

LoadingandDumping

WARNING

Theweightoftheboxmaybeheavy.Handsor

otherbodypartscouldbecrushed.

•Keephandsandotherbodypartsclearwhen

loweringthebox.

•Donotdumpmaterialsonbystanders.

•Donotexceedtheratedweightcapacityofthemachine

whenoperatingitwithaloadinthecargobox,when

towingatrailer,orboth;refertoSpecications(page16).

•Usecautionwhenoperatingthemachineonahillsideor

onroughterrain,particularlywithaloadinthecargobox

orwhentowingatrailerorboth.

•Usecautionwhencarryingtallloadsinthecargobox.

•Beawarethatthestabilityandcontrolofthemachine

arereducedwhentheloadinthecargoboxispoorly

distributed.

•Carryingoversizedloadsinthecargoboxchangesthe

stabilityofthemachine.

•Thesteering,braking,andstabilityofthemachineare

affectedwhencarryingaloadwheretheweightofthe

materialcannotbeboundtothemachinesuchasthe

liquidinalargetank.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay

causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking

distance.Donotsuddenlyapplythebrakes.Useextra

cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping

over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor

themachine.Neveroverllattachmentsorexceedthe

machinemaximumgrossmachineweight(GVW);refer

toLoadingtheCargoBox(page22).

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

movethemachinetoalevelsurface,stoptheengine,set

theparkingbrake,andremovethekeyfromignitionto

preventaccidentalstartingoftheengine.

•Tomakesuretheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation

ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof

thebodyawayfromtheengineandanymovingparts.

Keepeveryoneaway.

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650rpm.To

ensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha

tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother

manufacturerscouldbedangerous.Alteringthismachine

inanymannermayaffecttheoperation,performance,

durabilityofthemachine,oritsusemayresultininjury

ordeath.Suchusecouldvoidtheproductwarrantyof

TheToro®Company.

•Thismachineshouldnotbemodiedwithout

authorizationfromTheToro®Company.Directany

inquiriestoTheToro®Company,CommercialDivision,

VehicleEngineeringDept.,8111LyndaleAve.So.,

Bloomington,Minnesota55420–1196USA.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected

downandoutwardfromthemachine.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO11094.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof85

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=1.25m/s

Measuredvibrationlevelforlefthand=1.36m/s

UncertaintyValue(K)=0.68m/s2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN1032.

WholeBodyVibration

Measuredvibrationlevel=0.35m/s

UncertaintyValue(K)=0.17m/s

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN1032.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

104-6581

1.Warning—readtheOperator'sManual.

2.Firehazard—beforefueling,stoptheengine.

3.Warning—donotoperatethismachineunlessyouaretrained.

4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16MPH

(26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.

5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall

times.

119-9727

1.Horn7.Powerpoint

2.Hourmeter

8.Warning—readtheOperator'sManual.

3.Headlights

9.Collisionhazard—donotoperatethevehicleonpublicstreets,

roads,orhighways.

4.Engine—stop10.Fallinghazard—donotcarrypassengersinthecargobed.

5.Engine—on11.Fallinghazard—donotallowchildrentooperatethevehicle.

6.Engine—start

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts,keepallguardsandshieldsinplace.

115-7739

1.Falling,crushinghazard,bystanders—noriderson

machine.

99-7345

1.Warning—readtheOperator'sManual.

2.Hotsurface/burnhazard—stayasafedistancefromthe

hotsurface.

3.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsinplace.

4.Crushinghazard,cargobox—usetheproprodtosupport

thecargobed

99-7952

1.Choke

3.Neutral

2.Reverse4.Forward

99-7350

1.Maximumtongueweightis50lb(23kg);maximumtrailer

weightis400lb(181kg).

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

120-4837

1.ReadtheOperator's

Manualforinformationon

fuses.

5.Machinefuse,15A

2.Alarm/powerpoint,10A6.Lift,15A

3.Engine,10A

7.Rearlift,15A

4.Headlights,10A8.Horn,30A

115-2412

1.Warning—readtheOperator'sManual;nostorage.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Steeringwheel

Installthesteeringwheel(Model

07359TConly).

Nopartsrequired

–

Checktheuidlevelsandtireair

pressure.

Operator'sManual

Engineowner’smanual1

PartsCatalog

SafetyTrainingmaterial

RegistrationCard

PredeliveryInspectionForm1

CerticateofQuality

Key2

ReadtheOperator'sManualandview

thetrainingmaterialbeforeoperating

themachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InstallingtheSteeringWheel

Partsneededforthisprocedure:

Steeringwheel

Procedure

Note:ThisprocedureisonlyneededforModel07359TC.

1.Throughtheopeningsinthebackofthesteering

wheel,releasethelocktabsofthecentercoverand

removethecoverfromthewheel(Figure3).

Figure3

1.Steeringshaft

5.Washer

2.Dustcover6.Locknut

3.Steeringwheel7.Centercover

4.Tabslotsinwheel

8.Opening(foraccesstothe

steeringwheeltabs)

2.Removethelocknutandwasherfromthesteering

shaft(Figure3).

3.Alignthesteeringwheelontothesplinesofthesteering

shaft(Figure3).

Note:Positionthesteeringwheelontheshaft

sothatwhenthetiresofthemachinearepointed

straightahead,thecrossbeamofthesteeringwheelis

horizontalandthethickerspokeofthesteeringwheel

ispointingdown.

4.Assemblethewasherandlocknutthreadsofthe

steeringshaft(Figure3).

5.Torquethenutto24-29N-m(18-22ft-lb).

6.Alignthelocktabsofthecentercovertotheopenings

inthesteeringwheelandpressthecoverintothewheel

untilthelockstabssnapintoplace(Figure3).

CheckingtheFluidLevelsand

TireAirPressure

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeandaftertheengineis

rstoperated;refertoCheckingtheEngine-OilLevel

(page19).

2.Checkthebrakeuidlevelbeforetheengineisrst

operated;refertoCheckingtheBrakeFluidLevel(page

19).

3.Checkthetransaxle-oillevelbeforetheengineisrst

operated;refertoCheckingtheTransaxleOilLevel

(page38).

4.Checktheairpressureinthetires;refertoChecking

theTireAirPressure(page20)

ReadingtheManualand

ViewingtheSafetyTraining

Material

Partsneededforthisprocedure:

Operator'sManual

1Engineowner’smanual

PartsCatalog

SafetyTrainingmaterial

RegistrationCard

1PredeliveryInspectionForm

CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManualandEngineowner'smanual.

•Viewthesafetytrainingmaterial.

•Fillouttheregistrationcard.

•CompletethePredeliveryInspectionForm.

•ReviewtheCerticateofQuality.

ProductOverview

Figure4

1.Hoodlatch

3.Cargobox5.Gearshiftselector7.Cargoboxlever

2.Parkingbrakehandle4.Towingtongue6.Fuelcap

Controls

Figure5

1.Steeringwheel

5.Acceleratorpedal

2.Cupholder

6.Parkingbrakehandle

(centerconsole)

3.Passengerhandhold

7.Operator'sManualstorage

tube

4.Brakepedal

AcceleratorPedal

Usetheacceleratorpedal(Figure5)tovarygroundspeed

ofthemachine.Pressingdownthepedalincreasesground

speed.Releasingthepedalwillslowthemachine.

Note:Themaximumforwardspeedis26km/h(16mph).

BrakePedal

Usethebrakepedalisusedtostoporslowthemachine

(Figure5).

CAUTION

Operatingamachinewithwornorincorrectly

adjustedbrakescanmayresultinpersonalinjury.

Ifbrakepedaltravelstowithin25mm(1inch)of

thevehicleoorboard,thebrakesmustbeadjusted

orrepaired.

ParkingBrakeLever

Theparkingbrakeleverislocatedbetweentheseats(Figure

4andFigure5).Whenevertheengineisshutoff,setthe

parkingbraketopreventthemachinefromaccidentalmoving.

Tosettheparkingbrake,pullupontheparkingbrakelever.

Toreleasetheparkingbrake,pushtheleverdown.Ifthe

machineisparkedonasteepgrade,makesurethatthe

parkingbrakeisset.

HornButton(TCModelonly)

Thehornbuttonislocatedatthelowerleftcornerofthedash

panel(Figure6).Pressthehornbuttontosoundthehorn.

Figure6

1.Hornbutton(TCModels

Only)

6.Engine

coolant-temperaturelight

2.Hourmeter

7.Glow-plugIndicatorlight

3.Lightswitch

8.Starterswitch

4.Batterylight9.Powerpoint

5.Engineoilpressurelight

LightSwitch

Thelightswitchislocatedtotheleftofthesteeringcolumn

(Figure6).Usethelightswitchtoilluminatetheheadlights.

Pushupthelightswitchturnontheheadlightsorpushdown

theswitchtoturnoffthelights.

HourMeter

Thehourmeterislocatedtotheleftofthelightswitch

(Figure6).Usethehourmetertondoutthetotalnumberof

hourstheenginehasrun.Thehourmeterstartstofunction

wheneveryouturnthekeyswitchtotheOnpositionorif

theengineisrunning.

BatteryLight

Thebatterylightislocatedtotherightofthesteeringcolumn

andabovetheoillight(Figure6).Thebatterylightwillturn

onforseveralsecondswhenyourststarttheengine,and

thenturnoffoncetheengineisrunning.Ifthelightremains

onwhiletheengineisrunning,thealternator,battery,or

electricalsystemisdamaged.

EngineOilPressureLight

Theengineoilpressurelightislocatedtotherightofthe

steeringcolumnandbelowthebatterylight(Figure6).The

oillightwarnstheoperatoriftheengineoilpressuredrops

belowasafeleveltooperatetheengine.Ifthelightcomeson

andremainslit,shutofftheengineandchecktheengineoil

level.Addoiltotheengineifnecessary;refertoCheckingthe

Engine-OilLevel(page19).

Note:Theoillightmayicker.Thisisnormalandnoaction

needstobetaken.

EngineCoolant-temperatureLight

Theenginecoolant-temperaturelightislocatedtothe

rightofthebatteryandtheengineoilpressurelights,and

abovetheglowplugindicatorlight(Figure6).Theengine

coolant-temperaturelightwarnstheoperatorthatthecoolant

temperatureoftheengineistoohottocontinueoperating

theengine(theengineisoverheating).Stoptheengineand

allowthemachinetocooldown.Checkthecoolantleveland

thebeltstothefanandwaterpump.Fillthecoolantreservoir

withcoolantasneededandreplaceanyworn,damaged,or

slippingbelts.

Important:Iftheengineoverheatingproblempersists,

contactyourAuthorizedToroDealerfordiagnosticsand

repair.

Glow-plugIndicatorLight

Theglow-plugindicatorlightislocatedtotherightofthe

batteryandtheengineoilpressurelights,andbelowthe

enginecoolant-temperaturelight(Figure6).Theglow-plug

indicatorlightwillilluminateredwhenyourotatetheignition

switchtotheOnpositionandtheengineiscold.Thelight

indicatesthattheglowplugsareoperating.

StarterSwitch

Theignitionswitchislocatedtotherightofthesteering

columnandbelowtheindicatorlightsforthebattery,engine

oilpressure,enginecoolanttemperature,glowplugs(Figure

6).Usetheignitionswitchtostartandstoptheengine.The

switchhas3positions:Off,On,andStart.Rotatethekey

clockwisetotheOnpositiontoactivatetheglowplugs.

Whentheglowplugindicatorlightturnsoff,rotatethekey

counterclockwisetotheStartpositiontostarttheengine.

Toshutofftheengine,rotatethekeycounterclockwiseto

theOffposition.

Note:Removethekeyfromtheignitionwhenleavingthe

machine.

PowerPoint

Thepowerpointislocatedtotherightofthestarterswitch

(Figure6).Usethepowerpointtopower12voltoptional

electricalaccessories.

Gear-ShiftSelector

Thegearshiftselectorislocatedbetweentheseatsandbelow

theparkingbrakelever.Thegearshiftselectorhasthree

positions:Forward,Reverse,andNeutral(Figure7).

Note:Theenginewillstartandruninanyofthethree

positions.

Important:Alwaysstopthevehiclebeforechanging

gears.

Figure7

1.Gearshiftselector

FuelGauge

Thefuelgauge(Figure8)islocatedonthefueltank,nextto

thellercapattheoperator'ssideofthemachine.Thegauge

displaystheamountoffuelinthetank.

Figure8

1.Empty4.Fuelgauge

2.Full5.Fuel-tankcap

3.Needle

PassengerHandHolds

Thepassengerhandholdsarelocatedontherightsideofthe

dashpanelandattheoutsideofeachseat(Figure9).

G009193

Figure9

1.Handhold—hiprestraint2.Passengerhandhold

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Baseweight

Dry590kg(1300lb)

Ratedcapacity(onlevelground)749kg(1650lb)total,including90.7kg(200lb)operatorand90.7kg(200lb)passenger,load,

trailertongueweight,grosstrailerweight,accessories,andattachments

Maximumgrossvehicleweight

(GVW)(onlevelground)

1341kg(2950lb)total,includingalloftheweightslistedabove

Maximumcargocapacity(onlevel

ground)

567kg(1250lb)total,includingtrailertongueweightandgrosstrailerweight

Towcapacity:

StandardhitchTongueweight23kg(50lb)Maximumtrailerweight182kg(400lb)

Heavy-dutyhitch

Tongueweight45kg(100lb)Maximumtrailerweight363kg(800lb)

Overallwidth150cm(59inches)

Overalllength299cm(117.75inches)

Groundclearance25.4cm(10inches)atthefrontwithnoloadoroperator,18cm(7inches)attherearwith

noloadoroperator

Wheelbase

205.7cm(81inches)

Wheeltread(centerlinetocenter

line)

124.5cm(49inches)inthefront,120cm(47-1/4inches)intherear

Cargoboxlength116.8cm(46inches)inside,132.7cm(52-1/4inches)outside

Cargoboxwidth124.5cm(49inches)inside,150cm(59inches)atoutsideofthemoldedfenders

Cargoboxheight25.4cm(10inches)inside

Maximumspeed

26km/h(16mph)

Enginespeed(non-adjustable)

Lowidle–1250±50rpm,Highidle–3470±50rpm

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved

attachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsanddecals

inthesafetysection.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.

OperatingtheCargoBox

RaisingtheCargoBox

WARNING

Drivingthemachinewiththecargoboxraisedmay

causethemachinetotiporrolleasier.Thebox

structuremaybecomedamagedifyouoperatethe

machinewiththeboxraised.

•Onlyoperatethemachinewhenthecargobox

isdown.

•Afteremptyingthecargobox,lowerit.

CAUTION

Ifaloadisconcentratednearthebackofthecargo

boxwhenyoureleasethelatches,theboxmay

unexpectedlytipopeninjuringyouorbystanders.

•Centerloadsinthecargoboxifpossible.

•Holdthecargoboxdownandensurethatno

oneisleaningovertheboxorstandingbehindit

whenreleasingthelatches.

•Removeallcargofromtheboxbeforeliftingthe

boxuptoservicethemachine.

1.Liftthelatchleverthatisattheeithersidenearthe

forwardcornerofthecargobox,andlifttheboxup

(Figure10).

2.Securethecargoboxbypullingtheproprodintothe

reardetentatendoftheslotthatisintheleftframeof

themachine(Figure10).

g014860

Figure10

1.Latchlever3.Detentslot

2.Proprod

LoweringtheCargoBox

WARNING

Theweightoftheboxmaybeheavy.Handsor

otherbodypartscouldbecrushed.

Keephandsandotherbodypartsclearwhen

loweringthebox.

1.Raisethecargoboxslightlybyliftinguponthelatch

lever(Figure10).

2.Pulltheproprodoutofthedetentslot(Figure10).

3.Lowertheboxuntilitlatchesintosecurely(Figure10).

OpeningtheTailgate

1.Ensurethatthecargoboxisdownandlatched.

2.Liftuponthengerpullsatthebackpanelofthetail

gate(Figure11).

Figure11

1.Tailgateange(cargobox)3.Liftup(ngerpull)

2.Lockange(tailgate)

4.Rotaterearwardanddown

3.Alignthelockangesofthetailgatewiththeopenings

betweenthetailgateangesofthecargobox(Figure

11).

4.Rotatethetailgaterearwardanddown(Figure11).

ClosingtheTailgate

Ifyouunloadedloosematerialsuchassand,landscapingrock,

orwoodchipsfromthecargoboxofthemachine,somethe

materialthatyouunloadedmayhavelodgedinthehinge

areaofthetailgate.Performthefollowingbeforeclosingthe

tailgate.

1.Useyourhandstoremoveasmuchofthematerial

fromthehingeareaaspossible.

2.Rotatethetailgatetoapproximately45°position

(Figure12).

Figure12

3.Useashort,shakingmotiontorotatethetailgateback

andforthseveraltimes(Figure12).

Note:Thisactionwillhelpmovematerialawayfrom

thehingearea

4.Lowerthetailgateandcheckformaterialremainingin

thehingearea.

5.Repeatsteps1through4untilthematerialisremoved

fromthehingearea.

6.Rotatethetailgateupandforwarduntilthelockanges

ofthetailgateareushwiththetailgatepocketinthe

cargobox(Figure11).

Note:Raiseorlowerthetailgateinordertoalignthe

lockangesofthetailgatewiththeverticalopenings

betweenthetailgateangesofthecargobox.

7.Lowerthetailgateuntilitisseatedinthebackofthe

cargobox(Figure11).

Note:Thelockangesofthetailgatewillbefully

securedbythetailgateangesofthecargobox.

PreformingPre-Starting

Checks

ServiceInterval:BeforeeachuseordailyCheckthe

followingitemseachtimeyoubegin

usingthemachinefortheday:

•Checkbrakeuidlevels,andaddthespeciedbrake

uidsasneeded;refertoCheckingtheBrakeFluidLevel

(page19).

•Checkengineoil,andaddthespeciedoilasneeded;

refertoCheckingtheEngine-OilLevel(page19).

•Checktheairpressureinthetires;refertoCheckingthe

TireAirPressure(page20).

•Checkthebrakepedaloperation.

•Checktoseethatthelightsareworking.

•Turnthesteeringwheeltotheleftandrighttocheck

steeringresponse.

•Checkforoilleaks,looseparts,andanyothernoticeable

malfunctions.

Note:Shutofftheengineandallowallmovingpartsto

stopbeforecheckingforoilleaks,looseparts,andother

wearanddamage.

Ifanyoftheaboveitemsarenotcorrect,notifyyour

mechanicorcheckwithyoursupervisorbeforetakingthe

machineoutfortheday.Yoursupervisormaywantyouto

checkotheritemsonadailybasis,soaskhimorherabout

additionaloperator’sresponsibilities.

CheckingtheBrakeFluid

Level

ServiceInterval:BeforeeachuseordailyCheckthe

brake-uidlevelbeforethemotorisrst

used.

BrakeFluidType:DOT3

1.Parkthemachineonalevelsurface,settheparking

brake,rotatetheOn/OffswitchtotheOffposition,

andremovethekey..

2.Removetherubberpluginthecenterandontopof

thedashtogainaccesstothemasterbrakecylinder

andreservoir(Figure13).

Figure13

1.Rubberplug

3.Fillerneck(reservoir)

2.Reservoircap

4.DOT3brakeuid

3.Lookattheoutlineoftheuidlevelatthesideofthe

reservoir.(Figure14).

Note:ThelevelshouldbeabovetheMinimumline

Figure14

1.Brake-uidreservoir

2.Minimumline

4.Iftheuidlevelislow ,preformthefollowing:

A.Cleantheareaaroundthereservoircap,and

removethecap(Figure13).

B.AddDOT3brakeuidtothereservoiruntilthe

uidlevelisabovetheMinimumline(Figure14).

Note:Donotoverllthereservoirwithbrake

uid.

C.Installthereservoircap(Figure13).

5.Installtherubberplugintopofthedash(Figure14).

CheckingtheEngine-OilLevel

ServiceInterval:BeforeeachuseordailyChecktheoillevel

intheenginebeforetheengineisrst

started.

Note:Themachineisshippedwithoilinthecrankcase;

however,checktheoilbeforeandafteryoustarttheengine.

OilType:Detergentoil(APIserviceCH-4,CI-4,CJ-4,or

higher)

Viscosity:Seethetablebelow

-30

-34

-10

-23

-12

110

STARTING TEMPERA TURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

*A synthetic 5W -30 oil may be used.

15W -40

10W -30

5W-30

G017503

Figure15

1.Movethemachinetoalevelsurface.

2.Raisethecargobox;refertoRaisingtheCargoBox

(page17).

3.Usearagtocleanaroundtheoildipstick(Figure16)so

thatdirtcannotfallintothedipsticktubeanddamage

theengine.

G016858

Figure16

1.Fillcap

2.Oildipstick

4.Removetheoildipstickandwipetheendclean.

5.Slidetheoildipstickintothedipsticktubefullyseating

it(Figure16).

6.Pullthedipstickoutandlookattheend(Figure16).

Note:Iftheoillevelislow,removethellercapfrom

theengineandaddthespeciedoiltoraisethelevelup

to,butnotover,theFullmarkonthedipstick.Addthe

oilslowlyandchecktheleveloftenduringthisprocess.

Donotoverlltheenginewithoil..

7.Installtheoildipstickandrmlyseatit(Figure16).

8.Lowerthecargobox;refertoLoweringtheCargoBox

(page17).

CheckingtheTireAirPressure

ServiceInterval:Beforeeachuseordaily

TireAirPressureRange:55to103kPa(8to22psi)

Important:Donotexceedthemaximumairpressure

indicatedonthesidewallofthetire.

Note:Theairpressureneededinthetiresisdeterminedby

thepayloadthatyouintendtocarry.

1.Checktheairpressureinthetires.

Note:Theairpressurerangeinthefrontandreartires

is55to103kPa(8to22psi).

•Uselowerairpressureinthetiresforlighter

payloads,forlessthesoilcompaction,fora

smoothertheride,andtominimizetiremarksin

theground.

•Usehigherairpressureinthetiresforcarrying

heavierpayloadsathigherspeeds.

2.Ifneeded,adjusttheairpressureinthetiresbyadding

orremovingairinthetires.

AddingFuel

Theenginerunsonclean,freshdieselfuelwithaminimum

cetaneratingof40.Purchasefuelinquantitiesthatcanbe

usedwithin30daystoensurefuelfreshness.

Usesummergradedieselfuel(No.2-D)attemperatures

above20F(–7C)andwintergradedieselfuel(No.1-D

orNo.1-D/2-Dblend)below20F(–7C).Useofwinter

gradedieselfuelatlowertemperaturesprovideslowerash

pointandpourpointcharacteristics,allowingeasierstartsand

lesseningthechancesofchemicalseparationofthefueldue

tolowertemperatures.

Useofsummergradedieselfuelabove20F(–7C)will

contributetowardlongerlifeofthefuelpumpcomponents.

Important:Neverusekeroseneorgasolineinplaceof

dieselfuel.Failuretoobservethiscautionwilldamage

theengine.

DANGER

Incertainconditions,fuelisextremelyammable

andhighlyexplosive.Areorexplosionfromfuel

canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when

theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Addfuel

tothefueltankuntilthelevelis1inch(25mm)

belowthebottomofthellerneck.Thisempty

spaceinthetankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway

fromanopenameorwherefuelfumesmaybe

ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymore

thana30-daysupplyoffuel.

•Donotoperatethemachinewithouttheentire

intakeandexhaustsysteminplaceandinproper

workingcondition.

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Toro 07359TC, 7359, Workman MDX-D User manual

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