Sony CCU-590P Maintenance Manual

Brand: Sony

Model: CCU-590P

Type: Maintenance Manual

This manual is also suitable for

CCU-590

CAMERA CONTROL UNIT

CCU-590

CCU-590P

MAINTENANCE MANUAL

Volume 1 1st Edition

Serial No. 10001 and Higher: CCU-590 (UC)

Serial No. 40001 and Higher: CCU-590P (CE)

CCU-590/P/V1(E)

! WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualified to do so. Refer all servicing to

qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

4. Prevention against achieving hazardous

condition due to uneven mechanical loading

When this product is installed in a rack, please make

sure that the rack does not achieve hazardous

condition due to uneven mechanical loading.

5. Install the equipment while taking the operating

temperature of the equipment into consideration

For the operating temperature of the equipment, refer

to the specifications of the Operation Manual.

6. When performing the installation, keep the

following space away from walls in order to

obtain proper exhaust and radiation of heat.

Rear: 10 cm (4 inches) or more

Right, Left: 4 cm (1.6 inches) or more

Attention-when the product is installed in Rack:

1. Prevention against overloading of branch circuit

When this product is installed in a rack and is

supplied power from an outlet on the rack, please

make sure that the rack does not overload the supply

circuit.

2. Providing protective earth

When this product is installed in a rack and is

supplied power from an outlet on the rack, please

confirm that the outlet is provided with a suitable

protective earth connection.

3. Internal air ambient temperature of the rack

When this product is installed in a rack, please make

sure that the internal air ambient temperature of the

rack is within the specified limit of this product.

CCU-590/P/V1(E)

Vorsicht!

Explosionsgefahr bei unsachgemäßem Austausch

der Batterie.

Ersatz nur durch denselben oder einen vom

Hersteller empfohlenen ähnlichen Typ. Entsorgung

gebrauchter Batterien nach Angaben des

Herstellers.

ATTENTION

Il y a danger d’explosion s’il y a remplacement

incorrect de la batterie.

Remplacer uniquement avec une batterie du même

type ou d’un type équivalent recommandé par le

constructeur.

Mettre au rebut les batteries usagées conformément

aux instructions du fabricant.

ADVARSEL!

Lithiumbatteri-Eksplosionsfare ved fejlagtig

håndtering.

Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandøren.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare.

Ved utskifting benyttes kun batteri som

anbefalt av apparatfabrikanten.

Brukt batteri returneres

apparatleverandøren.

VARNING

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en likvärdig typ

som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt gällande

föreskrifter.

VAROITUS

Paristo voi räjähtää jos se on virheellisesti

asennettu.

Vaihda paristo ainoastaan laitevalmistajan

suosittelemaan tyyppiin.

Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer.

Dispose of used batteries according to the

manufacturer’s instructions.

1 (P)

For safety, do not connect the connector for peripheral

device wiring that might have excessive voltage to the

following port(s).

: ETHERNET connector

Follow the instructions for the above port.

CCU-590/P/V1(E) 1

Table of Contents

Manual Structure

Purpose of this manual ................................................................. 3

Relative manuals .......................................................................... 3

Trademark .................................................................................... 3

1. Installation Overview

1-1. Installing the Optional Units...........................................1-1

1-1-1. Installing the RM-B750.........................................1-1

1-2. Supplied Accessories ......................................................1-3

1-3. Adaptive Connectors and Cables ....................................1-3

1-3-1. Connector Input/Output Signals............................1-3

1-3-2. Connection Connector ...........................................1-6

1-4. Operating Environment ..................................................1-7

1-5. Outer Dimensions ...........................................................1-7

1-6. Mounting on 19-Inch Rack .............................................1-7

1-7. Controlling Camera Using a Coaxial Cable ...................1-8

1-8. Switch Settings ...............................................................1-9

1-9. Instance of System Configuration ................................1-14

2. System Setup

2-1. CCU CONFIGURATION MENU .................................2-1

2-2. Audio System................................................................2-10

2-2-1. Settings for the Intercom Systems.......................2-10

2-2-2. Setting the Program Microphone Signal .............2-12

2-3. Control System .............................................................2-13

2-3-1. Setting for the Tally System ................................2-13

2-4. Video System ................................................................2-13

2-4-1. Selecting the Input/Output Signal .......................2-13

2-4-2. Resetting the Control Data ..................................2-13

2-4-3. Adjusting the Phases of the Signals ....................2-14

2-4-4. Adjusting the VBS Signal Level .........................2-15

2-4-5. Adjusting the Triax Signal ..................................2-16

2-4-6. Adjusting the Level of the Signals for a

Waveform Monitor..............................................2-17

2-4-7. Adjusting the Level of the Signals on a Picture

Monitor ................................................................2-18

2-4-8. Adjusting the G/Y, B/B-Y, R/R-Y Signal

Level ....................................................................2-18

3. Service Overview

3-1. Location of Printed Wiring Boards.................................3-1

3-2. Circuit Description..........................................................3-2

3-3. Adjusting/Setting Items after Board Replacement .........3-9

3-3-1. Service Action after Replacing the AT-155B

Board .....................................................................3-9

3-3-2. Service Action after Replacing the Lithium

Battery on the AT-155B Board .............................3-9

3-3-3. Service Action after Replacing the AU-295

Board .....................................................................3-9

3-3-4. Service Action after Replacing the DM-140

Board or IV-57B Board.........................................3-9

3-3-5. Service Action after Replacing the EN-156B

Board .....................................................................3-9

3-4. Extending DM-140 and TR-133B Boards ....................3-10

3-4-1. Extending DM-140 Board ...................................3-10

3-4-2. Extending TR-133B Board..................................3-10

3-5. Removing/Reinstalling the Top Cover .........................3-11

3-6. Power Supply Unit........................................................3-12

3-6-1. Replacing the Power Supply Unit .......................3-12

3-6-2. Replacing the DC-DC Board/AC-DC Board ......3-13

3-6-3. Replacing the Fuse ..............................................3-14

3-6-4. Replacing the Fan................................................3-14

3-7. Backup Battery Replacement .......................................3-15

3-8. Flexible Card Wire .......................................................3-16

3-8-1. Removing/Reinstalling the Flexible Card

Wires ...................................................................3-16

3-8-2. Forming the Flexible Card Wire .........................3-16

3-9. Settings after Replacing the EEPROM/PLD ................3-17

3-10. Writing and Rewriting the PLD Internal Data..............3-18

3-11. Updating the Software ..................................................3-19

3-12. Optional Fixtures ..........................................................3-20

3-13. Notes on Repair Parts ...................................................3-20

3-14. Unleaded Solder............................................................3-20

CCU-590/P/V1(E)

4-5-15. SDI RETURN Frequency Adjustment ................4-22

4-5-16. SDI RETURN VIDEO Level Adjustment ..........4-23

4-6. TRIAX Interface System Adjustment ..........................4-24

4-6-1. Frequency Set Adjustment ..................................4-24

4-6-2. INCOM1 Deviation Adjustment .........................4-25

4-6-3. PGM1 Deviation Adjustment..............................4-25

4-6-4. INCOM2 Deviation Adjustment .........................4-26

4-6-5. PGM2 Deviation Adjustment..............................4-26

4-6-6. INCOM1 Demodulation Adjustment ..................4-27

4-6-7. INCOM1 Level Adjustment................................4-27

4-6-8. INCOM2 Demodulation Adjustment ..................4-28

4-6-9. INCOM2 Level Adjustment................................4-28

4-6-10. MIC 1 Demodulation Adjustment.......................4-29

4-6-11. MIC 1 Level Adjustment.....................................4-29

4-6-12. MIC 2 Demodulation Adjustment.......................4-30

4-6-13. MIC 2 Level Adjustment.....................................4-30

4-6-14. CHU DATA Demodulation Adjustment .............4-31

4-6-15. CHU TONE Adjustment .....................................4-31

4-7. RETURN VIDEO Cable Compensation System

Adjustment....................................................................4-32

4-7-1. RETURN VIDEO Carrier Frequency

Adjustment ..........................................................4-32

4-7-2. RETURN VIDEO Deviation Adjustment ...........4-32

4-7-3. RX PROMPT VIDEO Demodulation

Adjustment ..........................................................4-33

4-7-4. RX PROMPT VIDEO RF AGC Adjustment ......4-35

4-7-5. RX PROMPT VIDEO Level Adjustment ...........4-36

4-8. PROMPT VIDEO Cable Compensation System

Adjustment....................................................................4-37

4-8-1. TX PROMPT VIDEO Modulation

Adjustment ..........................................................4-37

4-9. Intercom System Adjustment .......................................4-38

4-9-1. INCOM (T) Level Set Adjustment......................4-38

4-9-2. SIDE TONE Adjustment.....................................4-38

4-10. RTS Intercom System Adjustment ...............................4-39

4-10-1. ENG RTS CANCEL Adjustment........................4-39

4-10-2. PROD RTS CANCEL Adjustment .....................4-39

4-11. MIC Level Adjustment .................................................4-40

4-11-1. MIC1 Level Adjustment......................................4-40

4-11-2. MIC2 Level Adjustment......................................4-41

4. Electrical Alignment

4-1. Preparation ......................................................................4-1

4-1-1. Equipment and Tools Used ...................................4-1

4-1-2. Tools ......................................................................4-1

4-1-3. Precautions for Adjustment ...................................4-1

4-1-4. Connection ............................................................4-2

4-2. Adjustment Flow ............................................................4-3

4-3. Video Signal System Adjustment ...................................4-4

4-3-1. Frequency Adjustment ..........................................4-4

4-3-2. VBS 1/2/3 OUT Level Adjustment .......................4-4

4-3-3. WF OUT Level Adjustment ..................................4-5

4-3-4. PIX OUT Level Adjustment .................................4-5

4-3-5. Y OUT Level Adjustment 1 ..................................4-6

4-3-6. Y OUT Level Adjustment 2 ..................................4-6

4-3-7. R-Y/R, B-Y/B OUT Level Adjustment.................4-7

4-3-8. STAIR CASE Adjustment ....................................4-8

4-3-9. SDI FREQUENCY Adjustment ............................4-8

4-4. Y Cable Compensation System Adjustment...................4-9

4-4-1. SYNC SEP Adjustment.........................................4-9

4-4-2. BLACK Pulse Width Adjustment .........................4-9

4-4-3. SYNC Sample Hold Pulse Width Adjustment ....4-10

4-4-4. 22.5 MHz VCO DC Set Adjustment ...................4-10

4-4-5. Sample Pulse Width Adjustment.........................4-11

4-4-6. Sample Pulse V Gate Width Adjustment ............4-11

4-4-7. 22.5 MHz Carrier Level Adjustment...................4-12

4-4-8. Y DEMOD Carrier Balance Adjustment ............4-12

4-4-9. Y OFFSET Adjustment .......................................4-13

4-4-10. Y 1st AGC Adjustment .......................................4-13

4-4-11. Y Output Level Adjustment ................................4-14

4-5. CHROMA Cable Compensation System

Adjustment....................................................................4-14

4-5-1. 45 MHz Carrier Level Adjustment......................4-14

4-5-2. C VCO DC SET Adjustment ..............................4-15

4-5-3. B-Y DEMOD Carrier Balance Adjustment ........4-15

4-5-4. B-Y Crosstalk Adjustment ..................................4-16

4-5-5. C 1st AGC Adjustment .......................................4-16

4-5-6. B-Y OUT Level Adjustment ...............................4-17

4-5-7. R-Y DEMOD Carrier Balance Adjustment ........4-17

4-5-8. R-Y Crosstalk Adjustment ..................................4-18

4-5-9. R-Y OUT Level Adjustment ...............................4-18

4-5-10. Y BLACK Adjustment ........................................4-19

4-5-11. R-Y/B-Y Black Balance Adjustment ..................4-19

4-5-12. Y A/D Level Adjustment ....................................4-20

4-5-13. R-Y/B-Y A/D Level Adjustment ........................4-21

4-5-14. ANALOG RETURN VIDEO Level

Adjustment ..........................................................4-22

CCU-590/P/V1(E) 3

Purpose of this manual This manual is the maintenance manual for Camera Control Unit CCU-590/590P.

This manual describes the information on the premise of component level service,

assuming use of system and service engineers.

Relative manuals Besides this “maintenance manual”, the following manuals are available for this

unit.

.Maintenance Manual Vol.2 CCU-590/590P (Available on request)

Contains the information on the premise of component level service (parts list,

semiconductor pin assignments, block diagrams, schematic diagrams and board

layouts) of the CCU-590/590P.

Part number: 9-968-168-0X

.Operation Manual (Supplied with this unit)

This manual is necessary for application and operation of this unit.

Part number: 3-869-646-XX

.“Semiconductor Pin Assignments” CD-ROM (Available on request)

This “Semiconductor Pin Assignments” CD-ROM allows you to search for

semiconductors used in B&P Company equipment.

The maintenance manual contains a complete list of semiconductors and their ID

Nos., and thus should be used together with the CD-ROM.

Part number: 9-968-546-XX

Trademark Registered trademark used in this manual is as follows.

. Ethernet is a registered trademark of Xerox Corporation.

Manual Structure

CCU-590/P/V1(E) 1-1

CN2

CN14

Front panel

VA-211 board

MPU-124 board

(CN104)

Flexible card wire

B3 x 5

Cover

Screw with stopper

1-1. Installing the Optional Units

1-1-1. Installing the RM-B750

This section describes the installation procedure when the

front panel of the remote control unit RM-B750 is used by

being installed to the unit.

Removing the Front Panel from the RM-B750

1. Loosen the screw with stopper of the RM-B750 and

open the cover in the direction of the arrow.

2. Loosen the four screws with stopper and open the front

panel and the rear panel in the direction of the respec-

tive arrows.

3. Disconnect the flexible card wires from the connectors

CN2, CN14 on the VA-211 board.

Be careful not to bend the flexible card wires.

This shortens the wire life.

4. Remove the screw and remove the front panel in the

direction of the arrow.

Section 1

Installation Overview

Rear panel

Front panel

Screws with

stopper

Screws with stopper

CCU-590/P/V1(E)

1-2

Front panel of

the RM-B750 SW-1183 board

Flexible card wires

Screw with stopper

S206

CN207

CN203

Insulated surface

(Blue) Insulated surface

(Blue)

7.5 mm or less 7.5 mm or more Fig. 1

OK NG

B3 x 6

Potbellied hole Pin

B3 x 6

Front panel

Potbellied hole Pin

Screw

with stopper

Screw with stopper

11. Connect the flexible card wires to the connectors CN4,

CN5 on the SW-1189 board.

.Do not insert the flexible card wire sideways. Insert

it securely to the deep end as shown in the Fig 1.

If the connection is not performed correctly, it may

cause an failure.

.Be careul not to bend the flexible card wires.

This shortens the wire life.

.Install the connector so that the excessive force is

not given to it.

12. Close the front panel of the RM-B750 in the direction

of the arrow and secure it with the two screws with

stopper.

13. Upon completion of front panel installation, check that

the switch S206 (CCU-PW) on the MPU-124 board of

the RM-B750 is ON.

Installing the Front Panel to the Unit

5. Turn off the power and disconnect the plug from the

outlet.

6. Open the front panel of the unit.

(Refer to Section 1-4-1.)

7. Remove the screw.

8. Slide the front panel in the direction of the arrow to

extract the pin from the potbellied hole and remove the

front panel.

9. Insert the pin into the potbellied hole of the front panel

of the RM-B750 removed in step 4 and slide the pin in

the direction of the arrow.

Confirm that the pin is hooked to the potbellied hole so

that front panel does not drop.

10. Secure the front panel of the RM-B750 with the screw

removed in step 7.

CCU-590/P/V1(E) 1-3

1-3. Adaptive Connectors and Cables

1-3-1. Connector Input/Output Signals

The connector input/output signals are described below.

Rear panel

[Input signals]

REFERENCE (BNC) VBS/BS, 1.0 V p-p, 75 Z

(loopthrough)

RET 1/2 *1 (BNC) VBS, 1.0 V p-p, 75 Z

(loopthrough)

PROMPTER *1 (BNC) 1.0 V p-p, 75 Z

(loopthrough)

SDI RET 3/4 *2 (BNC) VBS, 1.0 V p-p, 75 Z

(terminated internally)

SDI format, 270 M bps,

SMPTE259M

*1: The same signal is input to the RET-2 connectors and the PROMPTER

connector.

*2: The signal selection (SDI or VBS) input to the SDI-RET 3/4 connectors

is switchable.

[Output signals]

VBS/SDI 1/2/3 *3 (BNC) VBS, 1.0 V p-p, 75 Z

SDI format, 270 M bps,

SMPTE259M

Y/R-Y/B-Y video *4 (BNC) Y: 1.0 V p-p, 75 Z

R-Y/B-Y:

CCU-590: 700 mV p-p, 75 Z

CCU-590P: 525 mV p-p, 75 Z

R/G/B video *4 (BNC) 700 mV p-p, 75 Z

PIX (BNC) 1.0 V p-p, 75 Z

WF (BNC) CCU-590: 714 mV p-p, 75 Z

CCU-590P: 700 mV p-p, 75 Z

Encoded output: 1.0 V p-p,

75 Z

SYNC (BNC) 0.3 V p-p, 75 Z

*3: The signal selection (VBS or SDI) output from the VBS/SDI 1/2/3

connectors is switchable.

*4: R/G/B and Y/R-Y/B-Y are switchable.

1-2. Supplied Accessories

Accessories Sony Part No. Qt’y

Remote indicator A-8278-054-A 1

!Power cord (for CCU-590) 1-551-812-11 1

With 3P-plug

Length: about 2.4 m

Rated voltage: 125 V

Rated current: 10 A

!Power cord (for CCU-590P) 1-782-929-12 1

Without plug

Length: about 2.5 m

Rated voltage: 250 V

Rated current: 10 A

Plug holder (for CCU-590) 2-990-242-01 1

(for CCU-590P) 3-613-640-01 1

CONNECTOR (PLUG) 1-560-155-00 1

Operation Manual 3-869-646-XX 1

CCU-590/P/V1(E)

1-4

15 9

12 +1 V

_6 V RGB DC 0 ±2 V

MIC REMOTE (D-Sub 15P, FEMALE)

(EXTERNAL VIEW)

No. Signal Specifications

1+5.5 V OUT Max. 70 mA

2 AUX4 (*4 TALLY GND) (*4 TALLY for GND)

3 AUX2 (*4 G TALLY OUT) *4 Q405 (NPN) /AT board

ON (GND): Max 30 mA

4 AUX1 (*4 R TALLY OUT) *4 Q403 (NPN) /AT board

ON (GND): Max 30 mA

5 CHU MIC CONT2 *2) See below

6AMP CONT1

7GAIN IN CONT0

8 MIC1 GAIN CONT *3) See below

ON/OFF IN

9 GND (+5.5 V) GND for +5.5 V

10 AUX3 (*4 TALLY OUT) *4R/G TALLY OUT

Q409 (NPN) /AT board

ON (GND): Max 30 mA

11 NC No connection

12 16:9/4:3 SELECT EN IN +5.0 V (or OPEN): DIS-EN

GND: EN

13 16:9/4:3 SELECT IN +5.0 V (or OPEN): 4:3

GND: 16:9

14 AUX9

15 MIC GAIN CONT2 IN *2) See below

*2)

CONT0 CONT1 CONT2 CHU MIC1 AMP

GAIN

H H H 60 dB

L H H 50 dB

H L H 40 dB

L L H 30 dB

H H L 20 dB

*3)

8pin 15pin MIC GAIN CONT

L L MIC1/MIC2 ON

L H MIC1 ON

H L MIC2 ON

H H INTERNAL SET

AUDIO OUTPUT CH1/CH2 (XLR 3P, MALE)

(EXTERNAL VIEW)

(0 dBu = 0.775 Vrms)

No. Signal Specifications

1 MIC OUT (G) 0 dBu/_20 dBu balanced

2 MIC OUT (X) (Selectable with S201,

3 MIC OUT (Y) S251/AU board)

WF MODE (4P FEMALE)

(EXTERNAL VIEW)

No. Signal Specifications

1 SEQ CONT OUT (G) OPEN COLLECTOR

+(PNP)/_(NPN)

2 SEQ CONT OUT (X) (Selectable with S901/VA board)

3 STAIR CASE OUT (X) *1)

4 STAIR CASE OUT (G) GND for STAIR CASE

*1) Stair Case signal

[Input/output signals]

TRIAX King type (for CCU-590)

Fischer type (for CCU-590P)

COAX (BNC) (Refer to section 1-7. To

Contorl the Camera Using

COAX Cable.)

CCU-590/P/V1(E) 1-5

25 14

113

INTERCOM/TALLY/PGM (D-Sub 25P, FEMALE)

(EXTERNAL VIEW)

(0 dBu = 0.775 Vrms)

No. Signal Specifications

1 ENG (R) (X) OUT ENG SYSTEM RECEIVE

2 ENG (R) (Y) OUT 0 dBu BALANCED

3 ENG (G) GND for ENG

4 ENG (T) (X) IN ENG SYSTEM TALK

5 ENG (T) (Y) IN 0 dBu BALANCED

6 PGM (X) IN _20 dBu/0 dBu

7 PGM (Y) IN (Selectable with

8 PGM (G) IN S451/AU board)

9 GND GND for AUX

10 AUX8

11 R TALLY (X) IN ON: 24 V dc, TTL (H), SHORT

12 R TALLY (Y) IN OFF: 0 V dc, TTL (L), OPEN

13 GND CHASSIS GND

14 PROD (R) (X) OUT PROD SYSTEM

15 PROD (R) (Y) OUT RECEIVE 0 dBu BALANCED

16 PROD (G) GND for PROD

17 PROD (T) (X) IN PROD SYSTEM TALK

18 PROD (T) (Y) IN 0 dBu BALANCED

19 NC No connection

20 NC No connection

21 NC No connection

22 AUX7

23 AUX6

24 G TALLY (X) IN ON: 24 V dc, TTL (H), SHORT

25 G TALLY (Y) IN OFF: 0 V dc, TTL (L), OPEN

*4 To use these interface signals, modification for AT board is required.

For more details, please consult your Sony service representative.

REMOTE (8P, FEMALE)

(EXTERNAL VIEW)

No. Signal Specification

1 TX (+) RCP SERIAL DATA

2 TX (_)

3 RX (+) CCU/CNU/AUX

4 RX (_) SERIAL DATA

5 TX GND GND for TX

6 POWER (+)IN RCP POWER, +10 V to +30 V

7 POWER (_)IN GND for POWER

8 SPARE

C CHASSIS GND CHASSIS GND

ETHERNET

Conform to IEEE 802.3u (100BASE-TX) and IEEE 802.3

(10BASE-T)

(EXTERNAL VIEW)

Pin No. I/O Signal name

1 O TXD (+)

2 O TXD (_)

3 I RXD (+)

4–NC

5–NC

6 I RXD (_)

7–NC

8–NC

485

CCU-590/P/V1(E)

1-6

1-3-2. Connection Connector

Use the connectors below or the equivalent at its tip when

cables are connected to each connector on the connector

panel during installation and servicing.

Connector name Connected connector/cable

REFERENCE

RET 1/2

PROMPTER

SDI RET 3/4

Y/R-Y/B-Y

R/G/B

SYNC 1-569-370-12 plug, BNC

PIX

VBS 1/SDI-1

VBS 2/SDI-2

VBS 3/SDI-3

COAX

(BNC type)

AUDIO OUTPUT CH-1/CH-2 1-508-083-00 XLR, 3-pin

FEMALE or

CANNON XLR-3-11C

(3P, MALE) or the equivalent

MIC REMOTE 1-506-582-11 D-Sub,

15-pin male or JAE DA-15PF-N

(15P, FEMALE) or the equivalent

INTERCOM/TALLY/PGM D-Sub, 25-pin male, JAE DA-

(25P, FEMALE) 25PF-N or the equivalent

WF MODE 1-560-155-00 plug, 4-pin male

(4P, FEMALE)

REMOTE 1-766-848-11 plug, 8-pin male,

CCA cable assembly (optional)

CCA-5-10 (10 m)

(8P, FEMALE) CCA-5-3 (3 m)

INCOM 1-508-370-11 XLR, 5-pin male,

or CANNON XLR-5-12C or the

(5P, FEMALE) equivalent

Front panel

INTERCOM (5P, FEMALE)

(EXTERNAL VIEW)

(0 dBu = 0.775 Vrms)

No. Signal Specifications

1 INCOM (T) IN (Y) _20 dBu

(CARBON MIC)

2 INCOM (T) IN (X) _60 dBu

(DYNAMIC MIC)

3 INCOM (T) IN (G) GND for INCOM

4 INCOM (R) OUT (X) Max. 12 dBu

5 PGM OUT (X) Max. 12 dBu

CCU-590/P/V1(E) 1-7

365

124

127

200 11

5(216)

1-4. Operating Environment

Operating temperature: _10 dC to +40 dC

Storage temperature: _20 dC to +55 dC

Humidity: Noncondensing

Supply voltage: 100 V to 240 V ±10 % (50/60 Hz)

Power consumption: 1.8 A 100 V (maximum)

1. Do not put the unit in a place subject to high tempera-

ture or in a location near heat sources.

2. Do not put the unit in a place subject to excessive

electric and magnetic fields.

3. Put the unit in a dry and well-ventilated place.

4. Do not put the unit in a place subject to excessive dust

and mechanical shock.

5. Do not put the unit in a place subject to direct sunlight

and light.

1-5. Outer Dimensions

(Unit: mm)

Screws Screws

B5 screws

(6 mm or longer)

RMM-301

1-6. Mounting on 19-Inch Rack

Two CCU-590/590Ps can be mounted on a 19-inch EIA

standard rack in parallel by using rack mount adaptor

RMM-301 (optional).

Mounting

1. Tighten the four rack mount screws.

2. Mount the CCU-590/590P on the rack mount adaptor

as shown in the figure below and tighten the four

fixing screws (supplied for RMM-301).

CCU-590/P/V1(E)

1-8

1-7. Controlling Camera Using a Coaxial

Cable

To make communications available using a coaxial cable

in the CA/CCU-590 series, replace the TRIAX connector

on the CA with the COAX connector in the following

change procedure.

Change on the CA side

For details of the change on the CA side, refer to CA-590

Maintenance Manual, Section 1-5.

Change Procedure

Change the connection following the procedure below.

Change on the CCU Side

1. Remove the DM-140 board.

(Refer to Section 3-4-1 steps 1 and 2.)

2. Disconnect the yellow RF cable from the connector

CN1, and connect it to CN2.

3. Remount the DM-140 board on the unit.

Check after Change

1. Connect the coaxial cable between the COAX connec-

tor on the CCU rear panel and the COAX connector on

the CA.

2. Supply power to the CA and CCU individually, and

check that these units work normally.

CN1

CN2

DM-140 board

RF cable

(yellow)

CCU-590/P/V1(E) 1-9

CN902

S101

S102

S301 S302

S303

S304

S305 S306

S307

S308

S309S310

S311 S312

TP301

TP302

TP303

TP304

TP501

TP502

TP503

TP504 TP505

TP506

RV101

RV501

123 4

AT-155B BOARD (A SIDE)

SW No. Description Factory

setting

S101 (C-4) PROTECT ON

S102 (D-4) ROM-SEL OFF

S303 (B-3) H phase adjust B

S304 (A-3) V phase adjust 8

S305 (B-3) NTSC 5 PAL

S306 (B-4) Not used

S307 (B-4)

S308 (A-4)

S309 (B-4) MODE1

1. ON: Analogue audio OFF

OFF: Digital audio

2. Not used OFF

3. Not used OFF

4. Power execution OFF selection OFF

on the front panel, when connect

the CNU.

5. Not used OFF

6. ON: WFM&PIX same control OFF

enable

OFF: WFM&PIX same control

disable

7. Monitor selection in MSU OFF (enable)

8. For VCS test OFF

S310 (B-4) TEST ALL OFF

1 to 8 Not used

S311 (B-4) CCU NO. ALL OFF

Set with BCD (CCU No: 00)

S312 (B-4) MODE2

1. ON: System delay LV5000 OFF

OFF: WFM601

2. ON: BARS character mix to OFF

PIX disable

OFF: BARS character mix to

PIX enable

3. ON: D-sub 15P WFM-remote OFF

OFF: D-sub 15P MIC-remote

4. ON: MIC-Gain-CTL 1, 2 OFF

independent

OFF:

5. Not used OFF

6. ON: Initial-CCU-ASPECT 16:9 OFF

OFF: Initial-CCU-ASPECT 4:3 OFF

7. Not used OFF

8. Not used OFF

1-8. Switch Settings

AT-155B board

.A character string in the parentheses shows switch

address (location) on the board.

.Never change the setting of the factory use switches.

CCU-590/P/V1(E)

1-10

SW No. Description Factory

setting

S701 (A-4) 1. ON: SDI output from BNC-1 ON

OFF: VBS

2. ON: SDI output from BNC-2 OFF

OFF: VBS

3. ON: SDI output from BNC-3 ON

OFF: VBS

4. ON: Y/R-Y/B-Y OFF

OFF: RGB output

S702 (A-4) 1. ON: With Sync on G/Y OFF

OFF: Without Sync on G/Y

2. ON: Without Character on SDI OFF

output from BNC-3

OFF: With Character on SDI output

from BNC-3

3. ON: Narrow Q-filter on VBS OFF

OFF: Wide Q-filter on VBS

4. ON: With Set-up on VBS UC model

OFF: Without Set-up on VBS ON

S703 (A-4) 1 and 2 Not used

3. SDI-1 OUT FREQ. ADJ MODE OFF

4. SDI-3 OUT FREQ. ADJ MODE OFF

S704 (A-4) 1. ON: Four signals on SEQ OFF

OFF: Three signals on SEQ

2. ON: RGB & ENC signals in four OFF

signals on SEQ

OFF: RGB & Y signals in four

signals on SEQ

3. Monitor function out to WF OUT OFF

ON: Fixing to ENC

OFF: WFM MODE

4. Monitor function mix to PIX OUT OFF

ON: Without Character on PIX

OFF: With Character on PIX

S707 (B-4) Not used OFF

S708 (B-4) Not used OFF

S709 (B-4) Not used OFF

S1001 (G-4) Video selection out to front panel RGB

Set the following with S701-4 setting

S701-4 S1001

ON (Ycd) →Ycd

OFF (RGB) →RGB

EN-156B board

CN902

RV101RV102 RV103

RV104 RV105RV106

RV301

RV302

RV303 RV304 RV305

RV501 RV502

S301

S701

S702

S703

S704

S705 S706

S707

S708

S709

TP101

TP102 TP103

TP104

TP301

TP302

TP303 TP304 TP305 TP306

TP501

TP502

TP503 TP504

123 4

S1001

EN-156B BOARD (A SIDE)

CCU-590/P/V1(E) 1-11

TR-133B board

SW No. Description Factory

setting

S2 (G-4) TX: Fix Prompter video REMOTE

direction from CCU to CHU

RX: Fix Prompter video

direction from CHU to CCU

REMOTE: Direction selectable on

CCU configuration menu

S363 (F-4) For adjustment use only OFF

IV-57B board

SW No. Description Factory

setting

S101 (A-3) Retern Video input mode selection at

S106 (A-3): LOCAL setting

1. ON: VBS-1/OFF: SDI-1 ON

2. ON: VBS-2/OFF: Not used ON

3. ON: VBS-3/OFF: SDI-3 OFF

4. ON: VBS-4/OFF: SDI-4 OFF

S102 (B-4) 1 to 3 Not used

4. SDI RETURN FREQ. ADJ MODE OFF

S103 (A-4) Not used OFF

S104 (B-4) Not used OFF

S105 (A-4) Not used OFF

CN902

S101

S102

S103

S104

S105

S107 S108

TP101

TP102TP103

TP104

RV101 RV102

RV103

RV104RV105 RV106 RV401

12 3 4 5

S106

IV-57B BOARD (A SIDE)

CN902

S363

E101

E102

E300

E701

E801

LV101

LV201 LV301

LV302

LV401

LV402

LV601

LV602

LV901

LV902

RV101

RV201 RV301RV401

RV41

RV601

RV701

RV801

RV901

RV902

TP1

TP101

TP201

TP202

TP21

TP301

TP302

TP401

TP402

TP41

TP701

TP801

TP901

TR-133B BOARD (A SIDE)

1234

CCU-590/P/V1(E)

1-12

SW No. Description Factory

setting

S1 (J-4) CONTACT: R TALLY is contact mode

CONTACT

POWER: R TALLY is power mode

(with S3)

S2 (J-4) CONTACT: R TALLY is contact mode

CONTACT

POWER: R TALLY is power mode

(with S4)

S3 (H-4) TTL: R TALLY is TTL mode TTL

POWER: R TALLY is power mode

(with S1)

S4 (H-4) TTL: R-TALLY is TTL mode TTL

POWER: R-TALLY is power mode

(with S2)

S100 (A-2) Not used OFF

S101 (A-2) TEST (Not used) OFF

S102 (A-3) FP PGM select MIX

PGM1/MIX/PGM2

S103 (B-2) Not used 0

S104 (B-2) PGM mode ANA

ANA/Digital

S107 (A-2) FP INCOM MODE OFF

SEP/MIX/OFF

S200 (H-2) 0 dB: PGM1 line is set to 0 dB 0 dB

_20 dB: PGM1 line is set to _20 dB

S201 (H-2) 0 dB: PGM2 line is set to 0 dB 0 dB

_20 dB: PGM2 line is set to _20 dB

S202 (F-3) 0 dB: MIC2 line is set to 0 dB 0 dB

_20 dB: MIC2 line is set to _20 dB

S203 (F-3) 0 dB: MIC1 line is set to 0 dB 0 dB

_20 dB: MIC1 line is set to _20 dB

S204 (A-4) RTS: Prod line is set to RTS RTS

CC: Prod line is set to ClearCom

S205 (A-4) RTS: ENG line is set to RTS RTS

CC: ENG line is set to ClearCom

S206 (D-4) 4W: Prod line is set to 4W 4W

RTS: ENG line is set to RTS/CC

S207 (D-3) 4W: ENG line is set to 4W 4W

RTS: ENG line is set to RTS/CC

AU-295 board

CN902

RV100RV101 RV102

RV200RV201

RV202

RV203RV204

S100 S101

S102

S103 S104 S105S106

S107

S108

S200

S201

S202S203

S204S205

S206S207

S3S4

TP202

IC105

1 2 3 4 5

AU-295 BOARD (A SIDE)

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Sony CCU-590P Maintenance Manual

Brand: Sony

Model: CCU-590P

Type: Maintenance Manual

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CCU-590

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Sony CCU-590P Maintenance Manual

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Sony CCU-590P Maintenance Manual

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